Post by mubeta on Some 'pathetic' errors in SoftMotion program ^{CODESYS Forge talk (Post)}
Maybe the example posted it's not so clear, but this is not the problem. The execution of every motion methods is well triggered.
Last updated: 2024-07-18

Post by timvh on Is it possible to use debug functions such as Step Execution while the PLC ladder is in Running? ^{CODESYS Forge talk (Post)}
Yes, it is possible to set breakpoints and use step into / step over (also in Ladder diagram). Yes, the PLC will actually stop, so be carefull with this. How a PLC works is that at the start of the execution of the Task, the Inputs are read, then the code is being executed and then the outputs are written. So if you set a breakpoint, you will not see your analog inputs changing, because the task cycle is interrupted and the inputs and outputs are not refreshed. For detailed information, see: https://content.helpme-codesys.com/en/CODESYS%20Development%20System/_cds_using_breakpoints.html
Last updated: 2024-01-16

Post by peterned on CNC - system goes to X=0 Y=0 before CNC file execution starts, how to avoid that? ^{CODESYS Forge talk (Post)}
Hi, I have a XY system and use a CNC file to move it. Everything works OK, except for the following: when CNC execution starts, the system rushes at high speed to (X=0, Y=0) point, and only then goes to the first line of the CNC file. If one of the axes is near 0, the system jumps and immediately stops with an error. In the CNC file settings (screenshot attached) I specified low default values for speed/acceleration and a start position different from 0,0 - but all that is ignored. Any idea how to avoid that move to 0,0 ? Thanks.
Last updated: 2024-04-26

Post by aniket-b on Multiple function blocks are not executing at the same time in ladder logic ^{CODESYS Forge talk (Post)}
I have two ethernet Ip drives and created Function Blocks for different motions tasks. I am using same FB for both the drives. When I try to execute the relative move start command on FB for both the drives it is not working. However, if I add 1ms second delay between the execution of each drive it is working. Also when I change the rung order it is working for the first drive in the rung. what could be the wrong here?
Last updated: 2024-03-12

Post by gseidel on CNC - system goes to X=0 Y=0 before CNC file execution starts, how to avoid that? ^{CODESYS Forge talk (Post)}
Hi peterned, the start position given in the CNC properties is only used if you use the compile mode OutQueue. With compile mode SMC_CNC_REF, you need to provide the start position in the IEC application. The function block SMC_NCInterpreter has an input piStartPosition. You can initialize it with the output of the forward kinematic transormation FB for your machine. In your case probably SMC_TRAFOF_Gantry2. Best regards, Georg
Last updated: 2024-04-30

Post by tba123 on Script engine, git checkout, Project Environment ^{CODESYS Forge talk (Post)}
Hi, I clone a git repository with VersionUpdateFlags.SilentMode, works fine But now I want to checkout a specific commit (with branch_copy command). When using the branch_copy command there is no VersionUpdateFlags and I get this annoying "Project Environment" prompt, blocking further execution of my script without user input. I already tried something like system.prompt_answers[???] = PromptResult.Cancel but I don´t know the string I need here.. The goal is to have a script that clones a repository and compiles every tag + create compiled libraries.
Last updated: 2024-06-10

Post by mubeta on Some 'pathetic' errors in SoftMotion program ^{CODESYS Forge talk (Post)}
Yes, this point is part of my misunderstanding. Why, after the execution ot the motion FBs is set to FALSE and exsecuted at lest one time, it must be continuosly called, even if the motion control it's take from another subsequent instruction. This is what I really don't undertand, but what in fact it's happening. For example, in case of stopping a MoveVelocity FB, then Halting the motion by the related FB, the axis at spot goes into error. If there was bad trigger management, the various instructions would NEVER work.
Last updated: 2024-07-18

Post by pavanifm on Test a manager script (.tsd file{xml document}) not starting from Git CI heedlessly/ without ui ^{CODESYS Forge talk (Post)}
'--noUI' option of Command line interface for test manager test script not executing when triggered from CI as well as from Local PC however is it working for execution of python scripts from CLI. can we start codesys test manager scripts from CLI interface without any GUI in background process of windows? i can see simlillar questions asked but no answer yet. otherwise, what is the solution to built test automation framework using Test Manager & GIT CI/CD?
Last updated: 2024-08-07

Post by pavanifm on Test a manager script (.tsd file{xml document}) not starting from Git CI heedlessly/ without ui ^{CODESYS Forge talk (Post)}
'--noUI' option of Command line interface for test manager test script not executing when triggered from CI as well as from Local PC however is it working for execution of python scripts from CLI. can we start codesys test manager scripts from CLI interface without any GUI in background process of windows? i can see simlillar questions asked but no answer yet. otherwise, what is the solution to built test automation framework using Test Manager & GIT CI/CD?
Last updated: 2024-08-07

Post by pavanifm on Test a manager script (.tsd file{xml document}) not starting from Git CI heedlessly/ without ui ^{CODESYS Forge talk (Post)}
'--noUI' option of Command line interface for test manager test script not executing when triggered from CI as well as from Local PC however is it working for execution of python scripts from CLI. can we start codesys test manager scripts from CLI interface without any GUI in background process of windows? i can see simlillar questions asked but no answer yet. otherwise, what is the solution to built test automation framework using Test Manager & GIT CI/CD?
Last updated: 2024-08-07

Post by pavanifm on Test a manager script (.tsd file{xml document}) not starting from Git CI heedlessly/ without ui ^{CODESYS Forge talk (Post)}
'--noUI' option of Command line interface for test manager test script not executing when triggered from CI as well as from Local PC however is it working for execution of python scripts from CLI. can we start codesys test manager scripts from CLI interface without any GUI in background process of windows? i can see simlillar questions asked but no answer yet. otherwise, what is the solution to built test automation framework using Test Manager & GIT CI/CD?
Last updated: 2024-08-07

Post by imuser on Is it possible to use debug functions such as Step Execution while the PLC ladder is in Running? ^{CODESYS Forge talk (Post)}
Hello, I am a student learning CODSIS. Lately, I've been curious about something. During the actual PLC run, that is, Assume that the I/O is connected to a physical device and the analog value is updated in real time. Is it possible to use a feature like Codesys’ Debug-Step Over-Step IN? If possible..... How do I process the values of analog values (pressure sensor, temperature, current, etc.) that are being updated in real time? To step over, the ladder must stop at the breakpoint. If that happens, the PLC will actually stop, right??
Last updated: 2024-01-16

Post by sturmghost on Initialization of visualization variables and cyclic code execution ^{CODESYS Forge talk (Post)}
I'm looking for a smart and short way to implement initialization of visualization variables depending on the visualization input. For an easy example consider a rectangle which rests at XPos := 0 when the input state is false and at XPos := 50 when the input state is true. My visualization variables look like this: VAR_IN_OUT State : BOOL; END_VAR VAR XPos : INT; END_VAR I put this rectangle via a visualization frame element into another visualization and link a frame reference variable with the state to it. If the variable is true, the rectangle should rest at XPos := 50 and false at XPos := 0 at visualization init but how should I assign the 50 or 0 to the internal visualization variable XPos? I would need some init-methode for the visualization but I dont want a global init-method for such tasks. I want to do it inside of the visualization element but I can't see any solution for this? It would be good to be able to define ST-code within the visualization element which runs cyclic at each VISU_TASK task-cycle then I could just check the input state and change the XPos accordingly. Does someone have a solution?
Last updated: 2023-10-01

Post by umdee on Error when monitoring LAD programs ^{CODESYS Forge talk (Post)}
System Information from the computer being used: OS Name Microsoft Windows 11 Pro Version 10.0.22631 Build 22631 Other OS Description Not Available OS Manufacturer Microsoft Corporation System Manufacturer Dell Inc. System Model Latitude 5500 System Type x64-based PC System SKU 08B9 Processor Intel(R) Core(TM) i7-8665U CPU @ 1.90GHz, 2112 Mhz, 4 Core(s), 8 Logical Processor(s) BIOS Version/Date Dell Inc. 1.3.11, 6/11/2019 SMBIOS Version 3.2 Embedded Controller Version 255.255 BIOS Mode UEFI BaseBoard Manufacturer Dell Inc. BaseBoard Product 0M14W7 BaseBoard Version A00 Platform Role Mobile Secure Boot State On PCR7 Configuration Elevation Required to View Windows Directory C:\WINDOWS System Directory C:\WINDOWS\system32 Boot Device \Device\HarddiskVolume1 Locale United States Hardware Abstraction Layer Version = "10.0.22621.2506" User Name CARDASSIA-IX\Engineer Time Zone Eastern Daylight Time Installed Physical Memory (RAM) 16.0 GB Total Physical Memory 15.8 GB Available Physical Memory 4.67 GB Total Virtual Memory 18.5 GB Available Virtual Memory 2.52 GB Page File Space 2.63 GB Page File C:\pagefile.sys Kernel DMA Protection Off Virtualization-based security Not enabled Windows Defender Application Control policy Enforced Windows Defender Application Control user mode policy Off Device Encryption Support Elevation Required to View Hyper-V - VM Monitor Mode Extensions Yes Hyper-V - Second Level Address Translation Extensions Yes Hyper-V - Virtualization Enabled in Firmware Yes Hyper-V - Data Execution Protection Yes
Last updated: 2024-03-19

Post by danieldiaz on Problem with FB execution ^{CODESYS Forge talk (Post)}
Hello everyone, I've been working on a system which needs an error function, with this purpose I've created a FB programmed in LD, after debugging I run the simulation. It seems that the variable linked to a coil doesn't change the value when the contacts are associated to input variables. When I use internal variables the logic works properly. I don't know if the problem is related to the variables definition or with the logic program. As you can see in the image, I1 and I2 are variables declared on the FB, the rest are input variables. If I force the eStop and Reset signals to TRUE the coil value should change, but it doesn't. However in the second network if I1 is TRUE the coil change to TRUE as it has to be. To sum up, my doubt is why that coil doesn't change its value? I would like someone to shed a light on this. Thanks!
Last updated: 2024-04-02

Post by tk096 on High Cycle Times for SoftMotion_PlanningTask when using AxisGroup ^{CODESYS Forge talk (Post)}
Hi, under this circumstances the performance of a Raspberry Pi 4 should be sufficient to run a Softmotion robotics application. A closer look at the project would be required. Maybe you could contact the codesys support? Usually it is recommended to run the planning task cyclically every 2ms with task priority of 0 on a dedicated core. In the task configuration you can have a look at the average and maximum execution time of the planning task. You could use the function block SMC_TuneCPKernel (https://content.helpme-codesys.com/en/libs/SM3_Robotics/Current/SM3_Robotics/POUs/AdministrativeConfiguration/Computation/SMC_TuneCPKernel.html) to define suitable values for the parameters 'fSyncBufferDuration' and 'fPlanningInterval'. However, as previously mentioned, the performance of a Raspberry Pi 4 with realtime patch should be sufficient. The 'fPlanningInterval' parameter specifies the maximum planning step width in seconds. The cycle time of the planning task should not permanently exceed this value. A higher value reduces the computational effort, but can lead to a violation or no full utilization of the set limit values for velocity, acceleration and jerk. From a starting value of 0.016 seconds, the value should be increased gradually until the performance is acceptable. The parameter 'fSyncBufferDuration' specifies the size (in seconds) of the buffer between the planning and fieldbus task. The cycle time of the planning task must not exceed this value at peak times (this will lead to the error SMC_CP_QUEUE_UNDERRUN). A higher value can compensate for peaks in the cycle time of the planning task. At the same time, however, this also increases the latency for executing interrupts and aborting movements.
Last updated: 2024-03-22

Post by mubeta on Some 'pathetic' errors in SoftMotion program ^{CODESYS Forge talk (Post)}
Yes, this is the error the sometimes show up. What make me crazy is the fact that it happens randomly and not each times. I know very well where the problem is, in wich one program row it's located. For each actions of the state machine I have all events recorded with log on text file. it is not problematic for me to find the application point of the fault, but I need to understand why occasionally and for no apparent reason, switching the state machine and thus changing the motion FB, sends the axis into failure (but only occasionally). For example, one case that is often problematic is the execution of the Axis Halt instruction. When, after a MoveAbosulte instruction this returns the event as 'done' and indeed the axis is in standstill, the state machine first sets the move instruction to FALSE, and the next cycle sets the Halt request to TRUE. Some of the time everything works out fine. Occasionally, however, in this exchange, the axis goes into fault, also losing the OPERATIONAL state. Meanwhile, I would like to understand why the motion FB instances must still be called even after the Execute is set to FALSE, especially in view of the fact that the next instruction is programmed to abort the previous one, with BufferMode set to 'Aborting'. All these unnecessary FB calls are an unnecessary overhead on the CPU anyway. Is there any precise rule about when to cease calling the various instances? (It should precisely be the 'done' status that says this one has finished its work).
Last updated: 2024-07-18

Post by tk096 on Some 'pathetic' errors in SoftMotion program ^{CODESYS Forge talk (Post)}
Meanwhile, I would like to understand why the motion FB instances must still be called even after the Execute is set to FALSE, especially in view of the fact that the next instruction is programmed to abort the previous one, with BufferMode set to 'Aborting'. All these unnecessary FB calls are an unnecessary overhead on the CPU anyway. Is there any precise rule about when to cease calling the various instances? (It should precisely be the 'done' status that says this one has finished its work). In general: - Motion function blocks have to be called until they report 'Done', 'Error', 'CommandAborted' or a subsequent motion FB with BufferMode=Aborting is started in the current cycle. - Setting the Execute input to FALSE will not abort any ongoing motion of the motion function block. For example, one case that is often problematic is the execution of the Axis Halt instruction. When, after a MoveAbosulte instruction this returns the event as 'done' and indeed the axis is in standstill, the state machine first sets the move instruction to FALSE, and the next cycle sets the Halt request to TRUE. Some of the time everything works out fine. Occasionally, however, in this exchange, the axis goes into fault, also losing the OPERATIONAL state. I think the error SMC_FB_WASNT_CALLED_DURING_MOTION is only a follow-up (and misleading) error that results from the axis not being in operational state anymore (bus problems). Is there an error 'regulator or start not set' in the device log before the error 'motion generating FB wasn't called for at least one cycle'? Which error does the respective function block (Halt.ErrorId) report?
Last updated: 2024-07-22

Post by hwillems on Ranges, Lambdas, on Fixed arrays of structs ^{CODESYS Forge talk (Post)}
I do datastructures and algorithms in Codesys. For example a Struct of Person with thing's like IdNumber, Name, Age etc. as example. Now i do all kind of calculations, filters. So i have this pretty big Fixed Array with Structs. On this struct i want to do simple stuff you can do easily in C++/Python/Rust etc. For example i want to do this: AvererageAge := Average(Peoples.Age); Then it will return the average of all members ages. Or Sort struct on age etc. Or sort on alphabetical Name. Or use Lambda functions to filter/mutate out things like, filter out everybody above 18 years old. Or remove people who it's name start with "A". Currently i have to write my own custom function for example sorting on Age. And make a super specific function based on that particulare datastructure. Here an Example: (*Before calling this FIlter method, set the mNodeFilterSwitch to the desired filter.*) CASE mNodeFilterSelect OF (********************************[ Status Filters ]***********************************) NodeID: FOR x := ACS_OUT_BEGIN TO ACS_OUT_END BY 1 DO FOR y := ACS_IN_BEGIN TO ACS_IN_END BY 1 DO IF marrNode[y].Status.oiNodeID > marrNode[y + 1].Status.oiNodeID THEN mNodeTemp := marrNode[y + 1]; marrNode[y + 1] := marrNode[y]; marrNode[y] := mNodeTemp; END_IF; END_FOR; END_FOR; Started: FOR x := DES_OUT_BEGIN TO DES_OUT_END BY -1 DO FOR y := DES_IN_BEGIN TO DES_IN_END BY -1 DO IF marrNode[y].Status.oxStarted > marrNode[y - 1].Status.oxStarted THEN mNodeTemp := marrNode[y - 1]; marrNode[y - 1] := marrNode[y]; marrNode[y] := mNodeTemp; END_IF; END_FOR; END_FOR; Starting: FOR x := DES_OUT_BEGIN TO DES_OUT_END BY -1 DO FOR y := DES_IN_BEGIN TO DES_IN_END BY -1 DO IF marrNode[y].Status.oxStarting > marrNode[y - 1].Status.oxStarting THEN mNodeTemp := marrNode[y - 1]; marrNode[y - 1] := marrNode[y]; marrNode[y] := mNodeTemp; END_IF; END_FOR; END_FOR; END_CASE; I have like 30+ of these in the enum. Not really DRY code right? These are custom made bubble sort filters in a function. You pass in the Datastructure, and say what function you want. (This is an enum collection of sorting functions) And then the Array with Nodes of Structs gets ordered. Why can't we have Iterators and Lambda's and build in standard functions like regular languages? Also i use bubble sort because it's the easiest to implement because i can't get this to code DRY. Problem with ST (Even the new one with classes) that it's very limited for programming datastructures and algorithms. Yes you still not want dynamic memory and you need to choose the correct algorithm so you know the most extreme edge cases regarding the time it takes to execute the algorithms.(Real-time execution) How are other people dealing with this? Here for example saw some software using an adjusted ST language and having FOR EACH possibility: https://www.fernhillsoftware.com/help/iec-61131/structured-text/st-for-each.html You can then build your own custom Iterator functions. I wish the IEC 61131-3 standard would be more expressive and having more standard modern features, but still keep close to the fact of no dynamics memory and real-time systems.
Last updated: 2023-08-31

Post by paulg on RasPi CAA Serial example - unexpected behavior during debug ^{CODESYS Forge talk (Post)}
I've trimmed down the CAA Serial Codesys example to only listen on one port but, when stepping through the Case structure in debug mode, it jumps out of the structure during a specific point in every scan (I'll point it out below after describing the setup and listing the code). I'm using a Pi 4 Model B, and I have an Arduino Nano Every plugged in via USB which is streaming the following serial message at 1 Hz: Time since opening connection: 1 s Time since opening connection: 2 s ...and so on. The Pi shows the Nano at /dev/ttyACM0 so I edited CODESYSControl_User.cfg to read: Linux.Devicefile=/dev/ttyACM The code in my PLC_PRG is (ignore some of the comments, I hadn't deleted them out from the original example): PROGRAM PLC_PRG VAR xStartTest : BOOL:= TRUE; iState : INT; xTestDone : BOOL;(* True, when the test was done succesfully *) (* Settings to communicate with the COM Port *) aCom1Params : ARRAY [1..7] OF COM.PARAMETER; como1 : COM.Open; comc1 : COM.Close; comw1 : COM.Write; comr1 : COM.Read; //sWrite : STRING := 'Test String!'; sRead : STRING(25); szRead : CAA.SIZE; xCom1OpenError : BOOL; xCom1CloseError : BOOL; xCom1WriteError : BOOL; xCom1ReadError : BOOL; END_VAR //This example shows the communication of two COM Ports with each other. //The first one writes a string of characters, which is read by the second one. //After successful execution, the two COM Ports are closed and the test is done. IF xStartTest THEN CASE iState OF 0: //The parameters are set for the COM Port aCom1Params[1].udiParameterId := COM.CAA_Parameter_Constants.udiPort; aCom1Params[1].udiValue := 1; // the correct Port should be adapted aCom1Params[2].udiParameterId := COM.CAA_Parameter_Constants.udiBaudrate; aCom1Params[2].udiValue := 115200; aCom1Params[3].udiParameterId := COM.CAA_Parameter_Constants.udiParity; aCom1Params[3].udiValue := INT_TO_UDINT(COM.PARITY.NONE); aCom1Params[4].udiParameterId := COM.CAA_Parameter_Constants.udiStopBits; aCom1Params[4].udiValue := INT_TO_UDINT(COM.STOPBIT.ONESTOPBIT); aCom1Params[5].udiParameterId := COM.CAA_Parameter_Constants.udiTimeout; aCom1Params[5].udiValue := 0; aCom1Params[6].udiParameterId := COM.CAA_Parameter_Constants.udiByteSize; aCom1Params[6].udiValue := 8; aCom1Params[7].udiParameterId := COM.CAA_Parameter_Constants.udiBinary; aCom1Params[7].udiValue := 0; //The first Port is opened with the given parameters como1(xExecute := TRUE, usiListLength:=SIZEOF(aCom1Params)/SIZEOF(COM.PARAMETER),pParameterList:= ADR(aCom1Params)); IF como1.xError THEN xCom1OpenError := TRUE; iState := 1000; END_IF //After a successful opening, the next state is reached IF como1.xDone THEN iState := 15; END_IF 15: // the reading process is started comr1(xExecute := TRUE,hCom:= como1.hCom, pBuffer:= ADR(sRead), szBuffer:= SIZEOF(sRead)); IF comr1.xError THEN xCom1ReadError := TRUE; END_IF //After completion the size of the written bytes are saved IF comr1.xDone OR comr1.xError THEN szRead := comr1.szSize; iState := 20; END_IF 20: // If everything was successful the ports are closed and the handles are released comc1(xExecute := TRUE,hCom:= como1.hCom); IF comc1.xError THEN xCom1CloseError := TRUE; END_IF IF comc1.xDone OR comc1.xError THEN iState := 25; END_IF 25: // The first port is closed and the used handle released xTestDone := TRUE; xStartTest := FALSE; iState := 0; como1(xExecute := FALSE); comw1(xExecute := FALSE); comc1(xExecute := FALSE); ELSE iState := 0; END_CASE END_IF I realize as I write this that the .udiPort should be 0 and not 1, but that shouldn't be causing the issue I'm seeing. I'm forcing xStartTest:=TRUE every scan so that I can step into each line and observe what's happening. What I see is that the port parameters are set and the port is opened with no errors, but the code jumps out of the case structure to the last line every time it reaches (and I step into) the iState:=15 line (at the end of the iState:=0 block). So every scan cycle it goes through the block for iState=0 and jumps out at the same spot. I'm a little new to PLC programming so I may be misunderstanding the flow, but shouldn't this case structure keep moving down in the same scan? If it only handles one case per scan, why doesn't the value of iState persist? Thanks! Update: I restarted the Codesys control today and I was then able to see an error for como1.eError of "WRONG_PARAMETER". I tried doing some digging and another post made me think I should add another line to CODESYSControl_User.cfg, so I now have: [SysCom] Linux.Devicefile=/dev/ttyACM portnum := COM.SysCom.SYS_COMPORT1 So now when I set .udiPort to 1, I get "NO_ERROR" but I also don't read anything from the port (i.e. szRead = 0 always). If I try setting the port to 0 (which I'm confused about, because I added a COMPORT1 line but the device shows on the Pi as ACM0), I get the "WRONG_PARAMETER" error again. Is there an easier way to troubleshoot the Pi and view what ports the Codesys runtime is actually able to see while the Pi is running?
Last updated: 2024-06-06

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