Post by full0pullpolen on Device User Logon ^{CODESYS Forge talk (Post)}
The following guide describes how you can adapt the user management for the first time in a project. It deals with the definition of a user and a group to which he belongs. Requirement: the project for which the user management is to be set up is opened. There is no adapted user configuration yet. Select Project Settings ‣ Users and Groups and then the Users tab. The user Owner is already created by default. Click on Add. ⇒ The dialog box Add User appears. Enter a login name, for example ‘Dev1’, and a password. Leave the option Activated activated. Click on OK. ⇒ On creating a group for the first time, CODESYS now requests you to authenticate yourself to perform this action. In this case, enter ‘Owner’ as the current user. Do not enter a password, just click on OK. The user Dev1 appears in the list and is automatically a member of the group 'Everyone'. Change to the tab Groups, in order to add the user to a new group. ⇒ The groups Everyone and Owner have already been created. Click on Add in order to open the dialog box Add Group. Specify at least one name for the new group, for example ‘Developers’. Activate the checkbox next to the entry User ‘Dev1’ in the field Members. Click on OK. ⇒ The group Developers now appears with has user member 'Dev1'. Switch to the Users tab. ⇒ The user Dev1 now appears as a member of the groups ‘Everyone’ and ‘Developers’.
Last updated: 2024-01-24

Post by full0pullpolen on Device User Logon ^{CODESYS Forge talk (Post)}
The following guide describes how you can adapt the user management for the first time in a project. It deals with the definition of a user and a group to which he belongs. Requirement: the project for which the user management is to be set up is opened. There is no adapted user configuration yet. Select Project Settings ‣ Users and Groups and then the Users tab. The user Owner is already created by default. Click on Add. ⇒ The dialog box Add User appears. Enter a login name, for example ‘Dev1’, and a password. Leave the option Activated activated. Click on OK. ⇒ On creating a group for the first time, CODESYS now requests you to authenticate yourself to perform this action. In this case, enter ‘Owner’ as the current user. Do not enter a password, just click on OK. The user Dev1 appears in the list and is automatically a member of the group 'Everyone'. Change to the tab Groups, in order to add the user to a new group. ⇒ The groups Everyone and Owner have already been created. Click on Add in order to open the dialog box Add Group. Specify at least one name for the new group, for example ‘Developers’. Activate the checkbox next to the entry User ‘Dev1’ in the field Members. Click on OK. ⇒ The group Developers now appears with has user member 'Dev1'. Switch to the Users tab. ⇒ The user Dev1 now appears as a member of the groups ‘Everyone’ and ‘Developers’.
Last updated: 2024-01-24

Post by full0pullpolen on Device User Logon ^{CODESYS Forge talk (Post)}
The following guide describes how you can adapt the user management for the first time in a project. It deals with the definition of a user and a group to which he belongs. Requirement: the project for which the user management is to be set up is opened. There is no adapted user configuration yet. Select Project Settings ‣ Users and Groups and then the Users tab. The user Owner is already created by default. Click on Add. ⇒ The dialog box Add User appears. Enter a login name, for example ‘Dev1’, and a password. Leave the option Activated activated. Click on OK. ⇒ On creating a group for the first time, CODESYS now requests you to authenticate yourself to perform this action. In this case, enter ‘Owner’ as the current user. Do not enter a password, just click on OK. The user Dev1 appears in the list and is automatically a member of the group 'Everyone'. Change to the tab Groups, in order to add the user to a new group. ⇒ The groups Everyone and Owner have already been created. Click on Add in order to open the dialog box Add Group. Specify at least one name for the new group, for example ‘Developers’. Activate the checkbox next to the entry User ‘Dev1’ in the field Members. Click on OK. ⇒ The group Developers now appears with has user member 'Dev1'. Switch to the Users tab. ⇒ The user Dev1 now appears as a member of the groups ‘Everyone’ and ‘Developers’.
Last updated: 2024-01-24

Post by john-robinson on Limiting Memory Access of an Array to Within its Bounds ^{CODESYS Forge talk (Post)}
Recently we had an issue regarding some simple code to calculate a rolling average. The code indexes from zero to 199 to properly store the current input into a circular buffer which then allows us to calculate a rolling average: VAR input_5s : REAL; outs_arr : ARRAY[0..199] OF REAL; i : USINT := 0; END_VAR ___ //this code runs every five seconds, calculating a rolling average outs_arr[i] := input_5s; i := i + 1; output := OSCAT_BASIC.ARRAY_AVG(ADR(outs_arr), SIZEOF(outs_arr)); IF i >= SIZEOF(outs_arr) THEN i := 0; END_IF There is a simple bug in this code where the index will be set to 0 when it has surpassed the length of the array in bytes (800 in this case) rather than larger than the number of reals in the array (200). The solution here is simple, replacing i >= SIZEOF(outs_arr) with i >= SIZEOF(outs_arr)/SIZEOF(outs_arr[0]). In this example when the index increased to 201 and the line outs_arr[201] := input_5s was called, codesys arbitrarily wrote to the address in memory that is where outs_arr[201] would be if the array was that long. I would like to find a way to wrap the codesys array inside of a wrapper class that checks if an input is within the bounds of an array before writing to that value. I know how I would implement that for a specific array, I could create a method or class that takes an input of an array of variable length, ie. ARRAY[*] OF REAL, but I don't know how to make this for any data type. I am wondering if anyone has ever done anything similar to this, or has any better suggestions to ensure that none of the programmers on this application accidentally create code that can arbitrarily write to other locations in memory.
Last updated: 2024-03-05

Post by clarenced on Multiple applications on one device sharing variables. ^{CODESYS Forge talk (Post)}
I am looking for an example of how to run 2 applications on 1 device that would have global variables shared between the two apps. In this case what I am trying to do is to have the main program logic run as one application and then have the visualization run as a second application. I find this https://us.store.codesys.com/media/n98_media_assets/files/000013-F/0/Multiple%20Applications_en.pdf, that talks about exactly what I want to do, but I can't find the download. The main reason I want to do this is for download speed. Right now it takes at least a minute to download our application to the PLC. A simple program downloads to the PLC in a very short time, but add visualization and the download time gets much longer. If I could download the program separately from the visualization I think that a simple program change would take very little time to download. I have tried create a GVL in the POUs view. This partly works in that both applications can see the GVL, but they each create their own instance of it and the variables are not shared between the two apps. There are ideas of using OPCUA but this raises problems with licensing and having to move any variable that needs to be shared into the Symbol Configuration. This adds a lot of management to keep this up to date. Any ideas would be appreciated thanks.
Last updated: 2025-02-20

Post by edson-bueno on SysProcess Execute Command unable to run commands with special characters ^{CODESYS Forge talk (Post)}
Hi, I found the same issue, and I fixed with this steps: 1st go to codesys .cfg file. sudo nano CODESYSControl.cfg Then insert this: [SysProcess] BasePriority=Realtime Command=AllowAll Now we need to grant codesys root rights on Linux. Step 1: Create or edit the systemd override configuration: sudo systemctl edit codesyscontrol In the editor that opens, insert: [Service] User=root Save and exit: Press Ctrl+O to save Press Ctrl+X to exit Step 2: Reload systemd and reboot To apply the override: sudo systemctl daemon-reexec sudo systemctl daemon-reload sudo reboot Step 3: Confirm CODESYS is running as root After reboot, open the terminal and run: ps aux | grep codesyscontrol You should see something like: root 1234 ... /opt/codesys/bin/codesyscontrol.bin ... If instead it shows admin or another user, the override was not applied correctly. Step 4: (Optional) Confirm from within CODESYS In your CODESYS project, insert this test code to run the Linux command whoami: Make sure the lib SysProcessImplementation, SysTypes, and CmpErrors is on the project. VAR sCommand : STRING := '/usr/bin/whoami'; sOutput : STRING(255); refCommand : REFERENCE TO STRING; refOutput : REFERENCE TO STRING; resultCmd : UDINT; END_VAR refCommand REF= sCommand; refOutput REF= sOutput; SysProcessExecuteCommand2( pszCommand := refCommand, pszStdOut := refOutput, udiStdOutLen := SIZEOF(sOutput), pResult := ADR(resultCmd) ); Notes & Warnings This method gives full system access to the CODESYS runtime — do not expose this system to the public network without protection. Do not use sudo in commands inside CODESYS when the runtime is already running as root. @tomas111, in case you want to read the temperatur, use this command: sCommand:STRING:='/usr/bin/vcgencmd measure_temp';
Last updated: 2025-05-20

Post by laurits on Max lines of code, codesys CNC ? ^{CODESYS Forge talk (Post)}
Hi, yes now its working, to get "QUEUE.bFull" to work, I've had to set the "QUEUE.nNumReservedEntries" to 3. (I tried different values here, only effect for larger values i can see is the the queue capacity gets smaller.) I've noticed the movement is slowing down when it reaches the end of the "fill Up", must be because of the "checkVelocity" can only see the current "QUEUE". Any way of solving this ? BUF : ARRAY[0..20000] OF SMC_GEOINFO; xp : ARRAY[1..100000] OF REAL; yp : ARRAY[1..100000] OF REAL; CASE iState OF 000: IF R_TRIG_bStart.Q THEN iState := iState + 1; END_IF bReady := FALSE; //initialize Queue GEO.dT1:=0; GEO.dT2:=1; GEO.dToolRadius := 0; GEO.dVel := 15000; GEO.dVelEnd := 15000; GEO.dAccel := 2000; GEO.dDecel := 2000; GEO.iObjNo := 0; GEO.piDestPos.dX := 0; GEO.piDestPos.dY := 0; QUEUE.bEndOfList := FALSE; QUEUE.nPastMarker := -1; QUEUE.nWritePos := 0; QUEUE.pbyBuffer := ADR(BUF[0]); n := 0; sMC_CheckVelocities(bExecute:= FALSE); SM3_CNC.SMC_SetQueueCapacity(ADR(QUEUE), SIZEOF(BUF)); QUEUE.nNumReservedEntries := 3; 001: FOR i := 1 TO SIZEOF(xp)/SIZEOF(xp[1]) DO xp[i] := UDINT_TO_REAL(i) * 0.01; yp[i] := UDINT_TO_REAL(i) * 0.01; END_FOR iState := iState + 1; 002: WHILE NOT QUEUE.bFull DO // when the Queue is full, wait until it has been processed by the following FBs n := n + 1; GEO.iSourceLine_No := n; GEO.piStartPos := GEO.piDestPos; // copy last destination GEO.iMoveType := LIN; // generate linear movement GEO.iObjNo := GEO.iObjNo + 1; // calculate number GEO.piDestPos.dX := xp[n]; // generate position GEO.piDestPos.dY := yp[n]; SMC_CalcLengthGeo(pg := ADR(GEO)); // calculate length of object with the help of the standard function SMC_AppendObj(poq:=ADR(QUEUE), pgi:=ADR(GEO)); //append object to queue IF n = UDINT_TO_DINT( SIZEOF(xp)/SIZEOF(xp[1])) THEN // all target positions processed QUEUE.bEndOfList := TRUE; iState := iState + 1; EXIT; END_IF END_WHILE sMC_CheckVelocities(bExecute:= TRUE, poqDataIn:= ADR(QUEUE)); bReady := TRUE; // Send message to smc_interpolator to start 003:
Last updated: 2025-06-04

Post by struccc on Inheritence of struct, ^{CODESYS Forge talk (Post)}
Strangely reminds me to my struggles... Want to do something "Elegant", reusable, universal, practical... In CODESYS??? 🙃 First of all, before you get too deep into this: If you could find a way, to make a "universal" log entry object, containing the variable length data itself, you wouldn't be able to store them in an array, or access them like an array, or pass them by value as a type. (please correct me, if I'm wrong, incorrect, or not precise). Because... Basically you can't declare a type with variable memory footprint. This is a very deeply embedded characteristic of CODESYS, and all IEC 61131-3 systems, and it has many reasons behind. And yes, it is a very common trap / mistake, to forget about. So, with a log entry - I guess - it's pretty much the purpose: store data and metadata together, and then handle it in a uniform way. There are ways to handle this, really depends on what is the purpose. For example: 1. Entries with fixed length (Maybe it is not as evil as it looks for the first time. Depends on the situation, but definitely the fastest and easiest code) You can have your base object, with an internal, fixed length string or byte array variable. I would go with a string, and call it _Data.; And then you can make properties, like As_Bool, As_Int, As_Real... In the 'set' accessors, you can do like: pReal := ADR(_Data); // POINTER TO REAL As_Real := pReal^; In the 'get' accessors, evidently: pReal := ADR(_Data); // POINTER TO REAL pReal^ := AS_Real; Or, can use ANY type, if you are not obsessed with variable / property like access: 2. Fixed length, but nicer First, some disadvantage to any values: - You can only assign values with write access. No literals, constants, etc... - Can only be used as input variable of function or function_block - Therefore, stg you could reach: LogEntry.Initialize (stVariable|rVariable|iVariable|xVariable); Just a quick example (it's funny to play with ANY): Be careful it was not tested. I'm sure can be done better, please feel free to comment FUNCTION_BLOCK FB_LogEntry VAR_INPUT MsgClass : UDINT; // Like DEBUG, WARN, ERR... MsgCode : UDINT; // Like Errors.ERR_FAILED MsgTS : DT; // The timestamp END_VAR VAR _Data : STRING(80); // Our data container... _Descr : __SYSTEM.AnyType; // A standard descriptor for our data, containing TYPE_CLASS, address and size END_VAR METHOD SET_Value : BOOL VAR_INPUT anyValue : ANY; END_VAR VAR I : DINT; diSize : DINT; pStr : POINTER TO STRING; END_VAR // Check what did we receive in anyValue. diSize := anyValue.diSize; // We use constant __SYSTEM.TYPE_CLASS to identify the received data type CASE anyValue.TypeClass OF // Maybe we don't want to store references, pointers... and who knows what else... __SYSTEM.TYPE_CLASS.TYPE_REFERENCE, __SYSTEM.TYPE_CLASS.TYPE_POINTER : SET_Value := FALSE; // For the planned types we will be just fine. TYPE_CLASS.TYPE_BOOL, TYPE_CLASS.TYPE_INT, TYPE_CLASS.TYPE_REAL : SET_Value := TRUE; // Optionally string can be handled separately, maybe we have received STRING(255), but practically it is shorter than 80 bytes... TYPE_CLASS.TYPE_STRING : pStr := anyValue.pValue; diSize := MIN(anyValue.diSize, LEN(pStr^) + 1); // Get the actual size, and rewrite the received structure member diSize := MIN(SIZEOF(_Data), diSize); // Can chop down the received string to our length... SET_Value := TRUE; // Maybe want to play a little bit more here, to narrow down or convert datatypes, etc... // Or just reject any other datatype ELSE SET_Value := FALSE; RETURN; END_CASE // Fail, if the received value is still larger than our container... IF diSize > SIZEOF(_Data) THEN SET_Value := FALSE; END_IF // Here we should be ok, just set up the _DataType structure, and copy store the data IF SET_Value THEN THIS^._Descr.TypeClass := anyValue.TypeClass; // The typeclass is already filtered THIS^._Descr.diSize := diSize; // Set the (adjusted) size THIS^._Descr.pValue := ADR(_Data); // This will not change, just to be sure {IF defined (pou:SysMem.SysMemCpy)} SysMem.SysMemCpy(_DataType.pValue, anyValue.pValue, TO_UDINT(anyValue.diSize)); {ELSE} // An ugly replacement MemCpy FOR I:=0 TO diSize - 1 DO _Descr.pValue[I] := anyValue.pValue[i]; END_FOR {END_IF} // Otherwise, in case of failure maybe better set an empty value (overwrite the former data descriptor) ELSE THIS^._Descr.TypeClass := TYPE_CLASS.TYPE_NONE; THIS^._Descr.pValue := ADR(_Data); THIS^._Descr.diSize := 0; END_IF METHOD GET_Value : BOOL VAR_INPUT anyValue : ANY; END_VAR VAR I : DINT; END_VAR // We just have to serve the data, using the __System.AnyType structure received // Roughly we can say: IF anyValue.TypeClass = _Descr.TypeClass AND anyValue.pValue <> 0 // This should not be possible, already taken care of by Codesys (?) THEN {IF defined (pou:SysMem.SysMemCpy)} SysMem.SysMemCpy(anyValue.pValue, _DataType.pValue, TO_UDINT(MIN(anyValue.diSize, _Descr.diSize))); {ELSE} // An ugly replacement MemCpy FOR I:=0 TO MIN(anyValue.diSize -1, _Descr.diSize - 1) DO anyValue.pValue[I] := _Descr.pValue[I]; END_FOR {END_IF} // Just to make sure, that our string is terminated... IF anyValue.TypeClass = TYPE_CLASS.TYPE_STRING THEN anyValue.pValue[anyValue.diSize -1] := 0; END_IF GET_Value := TRUE; RETURN; END_IF // ... But can play more CASE anyValue.TypeClass OF TYPE_CLASS.TYPE_WSTRING : ; // Could do conversion TYPE_CLASS.TYPE_XSTRING : ; // Wow, I have to figure this out TYPE_CLASS.TYPE_PARAMS : ; // BTW, what is this, how to use? TYPE_CLASS.TYPE_ANYNUM : ; // ... END_CASE Be careful it was not tested. I'm sure can be done better, please feel free to comment 3. If you really want to do entries with variable size In a standard environment, it would be similar to the previous, except you dont have the container variable _Data, just use a pointer, practically _Descr.pValue At Initialize (SET_Value), you have to allocate the memory, would be easy with SysMem.SysMemAlloc - nowadays with SysMem.SysMemAllocData -, and you make sure to release it after use with SysMem.SysMemFreeData... SysMemAlloc was already hidden. The problem with this, that sooner or later your application will totally fragment the dynamic memory, and fail... So should look for some form of dynMaybe MemUtils.MemoryManager (I am not sure what is the status and the future of it). 4. You will end up by a LogEntry Factory ... 5. You could still have a look at this IEC Snippets BTW, Standard Codesys Logger is not a bad choice either. If you are really interested, I share some more code / library.
Last updated: 2025-03-09

Post by gilbert-mh on CAA net base TCP client cause PLC to crash - Kernel message : N0HZ_local_softirq_pending 80 ^{CODESYS Forge talk (Post)}
Hello all, I have been trying to implement a TCP client on a Festo PLC (CPX-E-CEC-M1) and it looks like it works well except that after some time (greatly varies between a few hours to more than 100h) my PLC crash. When I look into the log file the only thing I see is that before the crash happens a few kernel warnings : N0HZ_local_softirq_pending 80 and then the crash. I've looked into this warning and from what I could find on the net it seems that this is warning is triggered when the ethernet link is down. I've tried to correct this bug for quite some time and what I know is that : - The crash is caused by my TCP client, when I remove it from my code I see no crash - The crash happens more quickly the more the TCP client is used. - The time before the crash is not directly proportional to the number of communications or their size. But it looks like it is just more likely to happen if the client connect to the server at a higher frequency. - The precedent observation makes it seem unlikely that the crash is caused by some memory overflow because then the crash speed would be more proportional to the amount of data exchanged. SO from these observations, I believe that the crash could be caused by the PLC trying to connect to a server while there is some kind of issue with the ethernet link resulting in the PLC getting stuck in some indefinite state and making it crash. This still seems a bit unlikely to me because if the ethernet is down it simply shouldn't be able to contact the server and the communication would just fail which doesn't cause my PLC to crash. Has anyone encountered the same kind of problem (with the same kernel message) ? I am pretty sure the warning is not the direct cause of the crash but just an indicator that something is wrong with my PLC. Thanks in advance
Last updated: 2024-01-12

Post by imdatatas on MC_CamIn did not work properly with SMC_FreeEncoder on SoftMotion 4.17.0.0 ^{CODESYS Forge talk (Post)}
Hello, I am facing a problem with the new Softmotion 4.17.0.0 version. Has anyone encountered a similar problem, what is the solution? I would be happy if you could share it. Problem description: -- "SMC_FreeEncoder" encoder axis is the master, -- The motor of the servo driver on the EtherCAT bus is the slave axis. -- When the MC_CamIn block executed, the InSync output is activated. However, although the master encoder axis position value changes, there is no movement in the slave servo axis! Test steps: 1-) EtherCAT servo axis installed, configured and motion test was performed with MC_Jog. No problem. 2-) Softmotion general axis pool > SMC_FreeEncoder was added and pulse amount configuration was performed. No problem. 3-) Incremental encoder actual count value was transferred to the "SMC_FreeEncoder.diEncoderPosition" variable as DINT under the ethercat task in every cycle and the encoder axis position value was observed. No problem. 4-) A simple CAM table with a 1:1 ratio was created under the project tree. (For example: Simply, when the encoder rotates 1 turn, the motor will rotate 1 turn.) 5-) The SMC_FreeEncoder axis enabled with MC_Power and brought to the StandStill state. 6-) The MC_CamTableSelect block was run with default input values ​​(all absolute) and only the Cam table name was specified. The Done output was seen successfully. No problem. 7-) The MC_CamIn block was activated with default input values ​​(absolute) and only the master encoder axis name, slave servo axis name, CamTableID input pins was specified and then "Execute" input set to TRUE. 8-) The InSync output information of the MC_CamIn block observed as TRUE. However, although the encoder axis value changed, the position value of the slave axis did not change at all, it did not move. It always remained at 0.0mm. 9-) When I repeated the same steps above, only changing the master axis to SM_Drive_Virtual instead of FreeEncoder and gave movement to the virtual axis, this time the slave axis moved successfully. However, when the same steps and operations are performed with the same IDE just downgrade SoftMotion version from 4.17.0.0 to 4.10.0.0, everything works normally and without problems as expected in MC_CamIn block with FreeEncoder master. (By the way, The used IDE version is Codesys V3.5 SP20patch3.) Best Regards Imdat
Last updated: 2024-11-11

Post by t-probst on Strong Private Key Protection for Encryption Certificates ^{CODESYS Forge talk (Post)}
Hello, We are trying to implement an automated method of adding of a certificate and private key to the Windows certificate store for encrypting CODESYS projects. We want to do this so that users do not have to deal with details of certificates at all and to prevent user error. We are keen on enforcing strong private key protection since it ensures that a password is required for the certificate to be used to decrypt a CODESYS project. When we add a certificate to the certificate store and enable strong key protection using the Microsoft Management Console Certificates snap-in, it works as expected. However, through this method the user may mistakenly not enable strong private key protection. For the certificates we create programmatically (using Microsoft’s Cryptography Next Generation API in .Net 7) bag attributes are added to the certificate and key by the API. These bag attributes are as follows: Bag Attributes localKeyID: 01 00 00 00 subject=C = xx, ST = xxx, O = xxx, OU = xxx, CN = xxx issuer=C = xx, ST = xxx, L = xxx, O = xxx, OU = xxx, CN = xxx -----BEGIN CERTIFICATE----- [encoded certificate] -----END CERTIFICATE----- After using this certificate with bag attributes to encrypt a CODESYS project, it can’t be decrypted, showing this error: "The specified project could not be loaded. Possible reasons might be: - The project file is corrupted or invalid - The project has been saved with a newer version of the programming system. If this is the case, you can open the project in the corresponding version. Choose "Save as..." with the appropriate storage version, and retry again. - You may not have the necessary permissions to lad the project" We know that the bag attributes are causing the issue because if we manually edit the certificate file to remove them before using the certificate to encrypt a project, the project can be decrypted as expected. However, we are unable to automatically enforce strong key protection using this method. Here is a link to a StackOverFlow question that we have posted recently for this issue: https://stackoverflow.com/questions/76922355/enforcing-strong-private-key-protection-for-x509certificate2-objects-in-net-mod Any help is greatly appreciated.
Last updated: 2023-08-22

Post by ofey on EtherCAT fieldbus ^{CODESYS Forge talk (Post)}
Hi, everyone! I'm trying to set up a PLC controller and a connection to an EtherCAT slave device in Codesys. I want to create a flexible program that I can upload to multiple controllers with different remote IO connected (same program). On one plant i may have 5 AI-cards and 3 DO-cards, and on another I may have 4 AI-cards and 2 DO-cards. For not needing to maintain several different programs wih different devices defined in the program (one for each set up) I thought that using a remote IO would make it easier having a single program. That way I could refer to different memory addresses instead of predefined slots/channels and IO's, that would give me errors if there was a different IO on the plant than what the program expected. When I tried setting up the etherCAT master, I saw that I had to define the etherCAT slave devices with the different IO'cards for me to be able to refer to the memory addresses in a PRG. Exactly what I was trying to avoid. My setup is something like a program that can handle 16 separate pump controls. In a year maybe 6 plans get deployed, and depending on how large the project is, the number of pumps can vary between 4 and 16. And the managers dont want to have IO's for all 16 pumps on every cabinet, and I dont want to maintain 16 separate projects files in case of updates etc. I thought the best way to tackle this was having a single project that read/write data to the different pump IO's by remote IO (fieldbus ethercat) addresses. And the number of pump controls are activated by an external GUI. If pump 1-6 is activated by the GUI, then the PLC-program tries to read/write input/outputs from predefined addresses for the expected IO's. My test setup is a PFC200 WAGO controller and a EtherCAT fieldbus coupler (750-354) with some IO. I hope I didn't explain this too horrible, and if there is a more easy and elegant solution for this challenge I appreciate a feedback on this.
Last updated: 2024-04-08

Post by ppix on Establishing TLS Connection with MQTT Broker using MQTT Client SL Package ^{CODESYS Forge talk (Post)}
I’m currently working on establishing a TLS connection with an MQTT broker using the MQTT Client SL package in CODESYS. While I’ve successfully established communication with the broker without TLS, I'm encountering issues when trying to enable TLS. In the 'MQTT Explorer' application, I can easily upload the server certificate (.crt), client certificate (.crt), and client key (.key). However, in CODESYS, I can’t find a way to upload my client key (.key file). Here's a summary of my current setup: Certificates: I have uploaded both the client and server certificates to the certificate store under the 'Trusted Certificates' folder in the security screen. TLS Context Initialization: Despite setting the _sCommonName as the name of my client certificate, a new self-signed certificate is created and placed within the device’s certificates. I then need to manually move this certificate to the trusted certificates folder. This results in three certificates in my trusted certs folder: client cert, server cert, and the newly created cert. _ciDefaultCertInfo : MQTT.NBS.CERT_INFO := (psInfo := ADR(_sCommonName), udiSize := TO_UDINT(LEN(_sCommonName))); // CN of the certificate (common name) _sCipherList : MQTT.NBS.CIPHER_LIST := STRUCT(psList := ADR('HIGH'), udiSize := 4); // Cipher string see https://www.openssl.org/docs/man1.1.1/man1/ciphers.html _tlsContext : MQTT.NBS.TLSContext := ( sUseCaseName := _sCommonName, // A certificate is stored in the certificate store with the use case name. You can choose any name. Here we use the common name. ePurpose := MQTT.NBS.PURPOSE.CLIENT_SIDE, // For client certificates set this to NBS.PURPOSE.CLIENT_SIDE sTLSVersion := '1.3', // The TLS version sCipherList := _sCipherList, // Set the cipher list sHostname := sHostname, // The hostname of the broker udiVerificationMode := 2, // 2 => Active Peer verification ciCertInfo := _ciDefaultCertInfo, // Set the cert info itfCertVerifer := 0); // 0 => No Verifier mqttClient : MQTT.MQTTClient := (xUseTLS:=TRUE, itfTLSContext := _tlsContext, itfAsyncProperty := _asyncProperty); Additional Details: In the client FB, I’ve set uiPort:= 8883, xUseTLS:= TRUE, and configured itfTLSContext as mentioned above. The certificates are encrypted with SHA256RSA. sHostname is the IP address of my broker. I’ve attached a copy of the client FB, which shows straight lines where variables are assigned and boxes where they are not. I am currently trying this on the only 2 compatible versions of COSDESYS with my controller (V3.5.15.20 and V3.5.18.40) My Question: How do I correctly set up this mTLS connection? What might I be missing? Any guidance or suggestions would be greatly appreciated, especially considering I’ve already successfully established a non-TLS connection with the same broker. Thank you in advance for your help!
Last updated: 2024-06-19

Post by dantheman on Connecting to SoftPLC Only Works By Turning Off Modbus Ethernet Port ^{CODESYS Forge talk (Post)}
I have an IPC with 2 ethernet ports and 1 Wi-Fi. I'm using ModbusTCP with the ethernet port named "enp2s0" connected to my remote I/O. This works fine when testing with Python and also works with CODESYS, but CODESYS is only able to scan for the Linux SoftPLC when I turn off the "enp2s0" interface. In other words, I can't get online with the IDE if I want my ModbusTCP comms to run with CODESYS. I'm using a Linux SoftPLC that has the following entry in CODESYSControl.cfg, hoping that this will allow me to connect with "enp1s0" or "wlp3s0", and leave "enp2s0" for field comms, but this seems to only make the source IP of the ModbusTCP comms to be bound to "enp2s0". That last point is the case only if I don't restart the service, but if I do restart the service after changing the config file, the source IP for the ModbusTCP comms then becomes the one for "enp1s0", which is very confusing to me: [SysSocket] Adapter.0.Name="enp2s0" Adapter.0.EnableSetIpAndMask=1 On the device list, I only have "enp2s0" given as the ethernet device that has the ModbusTCP master & slave beneath it, shown in Screenshot 1. On the IPC, I can ping the ModbusTCP client (remote I/O) from "enp2s0", and I've attached a Wireshark capture of running ModbusTCP from the CODESYS runtime as Screenshot 2, 3 & 4 (again, I can't get online when this is running, I have to turn off "enp2s0" to connect even when it's idle and I don't have an active TCP session with my Python tests). Like I explained above, the source IP is "enp1s0", even though the ethernet device on the project is "enp2s0". I was lucky to catch the red message that showed the source IP that makes sense to me (the one for "enp2s0"), but for some reason that connection was reset and I never saw that packet again. I've also tried this with Auto-reconnect both enabled & disabled, for the ModbusTCP Master device. I also have to turn off "enp1s0" and then turn it on, just so that I can have the ModbusTCP comms running from "enp2s0" (which is not intuitive in any way to me, I'd love some help understanding that phenomenon as well) in the weird manner that I've described above. I would be very appreciative if someone can help me figure out this pickle. I'd love to just connect to CODESYS through my Wi-Fi interface and leave my ethernet ports for field comms.
Last updated: 2024-08-01

Post by george32 on Readable IO names ^{CODESYS Forge talk (Post)}
Hello Folks, I have a quite basic understanding of how PLC programming works. However I keep getting stuck on 1 problem I could not get my head around. The problem is as follow: I have a PLC with 60 IO (20 inputs, 40 outputs). Each IO is defined as a function block. Furthermore I have an external IO card connected trough a CanBus connection. This IO card has 4 analog input channels (USINT), 4 digital inputs (Bool) and 4, digital outputs (Bool) Because I have 2 different components which both has data have I made 4 arrays to store the data off every component in one variable. PLC_Input: Array [1..20] of BOOL; PLC_Output: Array [1..40] of BOOL IOCard_Input: Array [1..8] of BOOL IOCard_Output: Array [1..4] of BOOL Because the control and reading of the different in and outputs is done by a TCP connection I want to use some kind of enumeration or struct to give each index a name so that my main would be a little bit more readable instead of all the magic numbers. Also this would make my program more dynamic for the furter in case I need to changes some in the IO nummers. For example: pump is placed on the fysical terminal strip number place 54, which is the 3th output of the IO card in the program: if I am sending a message with value 54 I would like to control IOCard_Output[3]. If there is a solution or methode to get this done, I can eventually do the following in my main program: IOCard_Output[Pump]. I have tried the following: IOCard_Output[Pump - 51] with an enumration but this keeps raising an error I hope some of you could help me further with this problem. In gross lines: I want to couple all the different IO to a more readable name and this readable name should control the right Array index Thanks in advance, George
Last updated: 2024-09-26

Post by struccc on Application failing to boot after system reboot ^{CODESYS Forge talk (Post)}
I started to experience the same issue, after upgrading to 3.5.19 , and still persists with 3.5.20.3 , using CodesysControlWinV3 x64 on Windows. Unfortunately, this is a live application, normally it is running for months without interruption - so it was a surprise at the last cold start... It was not possible to go online with the original version, so I couldn't see the application, or system status, just the log message. First time I manually clean the Application from the PlcLogic directory (there was no coredump file in there), then I could start the runtime service, and do a fresh download, and set the bootproject. I could not try a cold system reboot - it's in a 24/7 production environment, and I was under heavy pressure to start... What I did, I have created a backup from the * complete * runtime directory, from the failed, and fixed version - before and after download. This directory in my case C:\ProgramData\CODESYS\CODESYSControlWinV3x64\55096128 - At the next shutdown, it was sufficient to copy back this backup completely, and could start the runtime service afterwards. Ugly, but local staff with some skills can do it without programming tool... I don't store any live data, configuration, log files, persistent data in this directory - the only reason I need this is to edit the CodesysControl... .cfg file.... And to see the logfiles in emergencies like this. The application concerned doesn't use any retain area. - exactly for these reasons - Maybe that is causing the problem with the newer runtime versions As far as I see, this problem occurs only if the power of the Windows PLC is interrupted without a proper shutdown. Unfortunately, this can happen sometimes. The newer versions, seems tp modify CodesysControl.cfg on the fly, and register the applications, and bootproject information after download. (I don't really see CodesysControl.cfg a proper location for this... but that's just my feeling) So now I had a look at CodesysCotrol.cfg on my laptop and I found: [CmpRetain] ;Retain.SRAM.Size=0x200200 ;Retain.SRAM.Address=0xFA3C5776 ;SimulateSRAM=1 [CmpApp] ;Bootproject.CreateOnDownload=0 ;Bootproject.StoreOnlyOnDownload=0 ;Bootproject.InvalidateByRename=1 ;Bootproject.InvalidateBySetting=1 ;Bootproject.InvalidateNever=0 ;PersistentForce=0 ;RetainType.Applications=InSRAM ;RetainType.Applications=OnPowerfail ;RetainType.Applications=None ;Exception.Hardware.GlobalStop=1 Application.1=MyTestAppNoRetain The last line appeared after download and boot project creation. Maybe... Should set RetainType.Applications=None? I wonder about all these settings, but... Will write separately about it. I hope this helps a little...
Last updated: 2024-11-21

Post by r-niedermayer on OPC UA subscriber not operational ^{CODESYS Forge talk (Post)}
Hi. As far as projects in "old version"s are concerned, these can be upgraded to newer versions at any time. To do this, the device must be updated accordingly and the copilers and library versions must be adapted. You can find instructions on how to proceed in the online help/FAQ: https://content.helpme-codesys.com/en/CODESYS%20Development%20System/_cds_changing_compiler_version.html https://content.helpme-codesys.com/en/CODESYS%20Development%20System/_cds_cmd_update_device.html See also 4.3.22.4 "How to open an Example Project" within the following pdf for more details on the single steps: https://forge.codesys.com/lib/counit/tickets/_discuss/thread/3e991befbc/ca97/attachment/Public%20FAQ-v13-20240610_075228.pdf Regaring your OPCUA connection state always showing just "DISABLED", without knowing both sides of the assembly in detail, one can only approach the problem theoretically. We can give a chekclist on how to proceed: Fist, please recheck the communication settings in the OPC UA connection function block to ensure that the server URL, endpoint URL, and other settings are correct and match the configuration of the OPC UA server. Verify that the OPC UA server is running and accessible. -You can try to connect to the OPC UA server using a separate client, such as UAExpert, to ensure that the issue is not related to the OPC UA server itself. Test the security settings in the OPC UA connection function block to ensure that the correct security policy and certificate are selected. If you are using a dynamic connection to the OPC UA server, probe that the connection settings are correctly configured and that the OPC UA client is able to establish a connection to the OPC UA server. Also, please loock into the log files for any errors related to the OPC UA connection function block, these should be listet there. The log files may also provide additional information about the issue and help you to further troubleshoot the problem. FYI - Please see https://content.helpme-codesys.com/en/CODESYS%20Communication/_cds_obj_data_source_communication_opc_ua_server.html: Her you can finde the Communication settings via OPC UA Server -> layout Browse Live Server: The client connects to the server and detects the existing variables and types. From Information Model The client reads the data structure (layout) of the OPC UA Server from the information model set here and as a result receives the information about available variables and types. A connection to the server is not required. The list contains the information models installed in the OPC UA Information Model Repository. "Read Connection" Settings from IEC Variable (option set): - The connection settings used by the device are not read here from the dialog, but at runtime from the IEC variable specified here. - For this possibility, please see the Using a Dynamic Connection to an OPC UA Server (https://content.helpme-codesys.com/en/CODESYS%20Communication/_comm_use_dynamic_opc_ua_server_comm_settings.html) The settings for the communication of a Client-data source to an OPC UA Server can also be dynamically configured from the IEC code and can also be changed at runtime. For such a purpose, a structure is available in the DatasourceOpcUAServer library (For a description of the OPC UA Server, there is one included in the standard installation of CODESYS, https://content.helpme-codesys.com/en/CODESYS%20Communication/_cds_encrypt_communication_data_sources_opc_ua_client.html)
Last updated: 2024-11-04

Post by hwillems on Ranges, Lambdas, on Fixed arrays of structs ^{CODESYS Forge talk (Post)}
I do datastructures and algorithms in Codesys. For example a Struct of Person with thing's like IdNumber, Name, Age etc. as example. Now i do all kind of calculations, filters. So i have this pretty big Fixed Array with Structs. On this struct i want to do simple stuff you can do easily in C++/Python/Rust etc. For example i want to do this: AvererageAge := Average(Peoples.Age); Then it will return the average of all members ages. Or Sort struct on age etc. Or sort on alphabetical Name. Or use Lambda functions to filter/mutate out things like, filter out everybody above 18 years old. Or remove people who it's name start with "A". Currently i have to write my own custom function for example sorting on Age. And make a super specific function based on that particulare datastructure. Here an Example: (*Before calling this FIlter method, set the mNodeFilterSwitch to the desired filter.*) CASE mNodeFilterSelect OF (********************************[ Status Filters ]***********************************) NodeID: FOR x := ACS_OUT_BEGIN TO ACS_OUT_END BY 1 DO FOR y := ACS_IN_BEGIN TO ACS_IN_END BY 1 DO IF marrNode[y].Status.oiNodeID > marrNode[y + 1].Status.oiNodeID THEN mNodeTemp := marrNode[y + 1]; marrNode[y + 1] := marrNode[y]; marrNode[y] := mNodeTemp; END_IF; END_FOR; END_FOR; Started: FOR x := DES_OUT_BEGIN TO DES_OUT_END BY -1 DO FOR y := DES_IN_BEGIN TO DES_IN_END BY -1 DO IF marrNode[y].Status.oxStarted > marrNode[y - 1].Status.oxStarted THEN mNodeTemp := marrNode[y - 1]; marrNode[y - 1] := marrNode[y]; marrNode[y] := mNodeTemp; END_IF; END_FOR; END_FOR; Starting: FOR x := DES_OUT_BEGIN TO DES_OUT_END BY -1 DO FOR y := DES_IN_BEGIN TO DES_IN_END BY -1 DO IF marrNode[y].Status.oxStarting > marrNode[y - 1].Status.oxStarting THEN mNodeTemp := marrNode[y - 1]; marrNode[y - 1] := marrNode[y]; marrNode[y] := mNodeTemp; END_IF; END_FOR; END_FOR; END_CASE; I have like 30+ of these in the enum. Not really DRY code right? These are custom made bubble sort filters in a function. You pass in the Datastructure, and say what function you want. (This is an enum collection of sorting functions) And then the Array with Nodes of Structs gets ordered. Why can't we have Iterators and Lambda's and build in standard functions like regular languages? Also i use bubble sort because it's the easiest to implement because i can't get this to code DRY. Problem with ST (Even the new one with classes) that it's very limited for programming datastructures and algorithms. Yes you still not want dynamic memory and you need to choose the correct algorithm so you know the most extreme edge cases regarding the time it takes to execute the algorithms.(Real-time execution) How are other people dealing with this? Here for example saw some software using an adjusted ST language and having FOR EACH possibility: https://www.fernhillsoftware.com/help/iec-61131/structured-text/st-for-each.html You can then build your own custom Iterator functions. I wish the IEC 61131-3 standard would be more expressive and having more standard modern features, but still keep close to the fact of no dynamics memory and real-time systems.
Last updated: 2023-08-31

Post by smeitink on Timeout Error in Modbus Communication with WAGO PFC200 and iEM2050 Meter using 750-652 Module ^{CODESYS Forge talk (Post)}
Hi all, I'm looking for help with an issue I've come across while trying to facilitate Modbus communication between a WAGO PFC200 PLC using a 750-652 communication module and an iEM2050 Series Single Phase Energy Meter. I believe to have everything wired and setup correcty, but I keep running into a "Error time out" message, and by now I don't really know what else to try. My setup is as follows: A PFC200 Wago PLC, which has 2 750-652 Serial Interfaces extension modules connected to its field bus. I'm using one of these to talk to a Schneider iEM2050 - kWh-meter over modbus. I have connected terminal 23 (A) of the iEM2050 to connector 6 (A) on the 750-652. I have connected terminal 24 (B) of the iEM2050 to connector 2 (B) of the 750-652. I'm using 200mm of twisted together wires to connected them both, and I have placed a 120 ohm resistor between A and B at both ends. I've attached relevant pinout images to this post. I then wrote a simple program that configures the Mobus port, as per the datasheet of the iEM2050. You can find an image of the relavent page attached to this post too. This is my program: PROGRAM PLC_PRG VAR Master: FbMbMasterSerial; xIsConnected: BOOL; xError: BOOL; iIndex: INT := 1; xTrigger: BOOL; utQuery : typMbQuery := ( bUnitId := 1, // The Modbus unit or slave address bFunctionCode := 4, // Function code for reading input registers uiReadAddress := 1829, // adress for the Power on off counter uiReadQuantity := 1 // Quantity of registers to read ); iStep: INT; oStatusModbus: WagoSysErrorBase.FbResult; utResponseModbus: typMbResponse; xConnect: BOOL := FALSE; delayTimer: TON; END_VAR Master( xConnect:= xConnect, I_Port:= _750_652_24_1, udiBaudrate:= 9600, usiDataBits:= 8, eParity:= WagoTypesCom.eTTYParity.Even, eStopBits:= WagoTypesCom.eTTYStopBits.One, eHandshake:= WagoTypesCom.eTTYHandshake.None, ePhysical:= WagoTypesCom.eTTYPhysicalLayer.RS485_HalfDuplex, xIsConnected=> xIsConnected, xError=> xError, oStatus=> oStatusModbus, eFrameType:= WagoAppPlcModbus.eMbFrameType.RTU, tTimeOut:= T#5S, utQuery:= utQuery, xTrigger:= xTrigger, utResponse:= utResponseModbus); delayTimer(IN := TRUE, PT := T#3S); // Use the Q output of the timer to set xConnect after the delay IF delayTimer.Q THEN xConnect := TRUE; END_IF CASE iStep OF 0: //Wacht totdat de master de poort geopend heeft IF xIsConnected THEN iStep := 1; END_IF 1: //Stuur request naar de slave xTrigger := TRUE; iStep := 2; 2: //Wacht totdat de master klaar is met het afhandelen van de request IF NOT xTrigger THEN iStep := 3; END_IF END_CASE The TON delay before opening the port is due to a an error I encountered when opening it straight away. This seems to be a bug, as described here. However, the TON solved that particular issue. I tried reading multiple registers, but like I said, I still always end up with the "Error time out". What else can I test or try at this point?
Last updated: 2024-02-24

Post by mubeta on Strange problem with the ‘MC_SetPosition’ function ^{CODESYS Forge talk (Post)}
How are the servo drives controlled? EtherCAT, step/dir pulses, other? CANOpen, 1 Mb/s, bus load 35%, cycle time 2ms. Another thought is that - if it's step/dir pulse based control - the pulses from the PLC to the drive are getting missed/lost at high frequencies? If that's the case then there would be multiple troubleshooting steps/corrections that could be investigated. Here, it seems to me that we are getting completely off track with the observed problem. You could try to create a simplified program I had already written this elsewhere. The program before being brought into machines was exhaustively tested in SW emulation and the problem did not occur. However, in emulation I was interested in checking other aspects of the process, not this specific one which is for real a correction made necessary after the fact. The part of the program that does this correction with the function mentioned in the topic, came up from its origins, but I didn't know or didn't think it was really useful. A scruple that later turned out to be necessary. However, for now I do not think I will spend any more time on this verification, already lacking any to do my normal. I remain amazed, however, that a function intended to correct the axis position with the motor in motion and that it should not interfere with this, in fact instead changes behavior as the motor speed changes. Mah! When you manually control the motor directly from the servo drive software at the speeds you are calling for, does it move precisely to the target position? The drive and motor have been working fine for about 10 years. In replacing the machine control system, I opted for CoDeSys where before there was something else. But this is not the subject of the problem. What I need to resolve is the fact that a clutch specially placed at a certain point can slip and, therefore, I have the undeniable need to phase the 'prime mover' to the mechanical position of the machine, detected by a cam for each turn, in order to properly stop at its optimum point. Which for now I have ruled out doing. In fact, if I really have to say, since we have now gone brutally OT, I originally thought that this clutch should only come into action in cases of extreme necessity, as happens in most trials. But this one, the way it is made, slips more easily than I could estimate and the servo-controlled 'prime mover,' and the machine, get out of phase, maybe by a little, but frequently, and when the machine work at it's high speed, (in fact all of the time), I can't adjust properly the 'prime mover' position at fly.
Last updated: 2025-01-18

Post by darko7417 on When running as a service, CodesysControl doesn't write log files to the disk (and other CmpLog related issuess) ^{CODESYS Forge talk (Post)}
I run CODESYS runtime as a service and use CmpLog (the LogAdd2 function) to log different events to a file. I have done this many times before on various projects and hardware, and it works fine. On this particular system, I have CODESYS 3.5.20.40 running on a Windows 11 PC. The CODESYSControlService autostarts (with Local System credentials, the default), and the application runs fine. However, the configuration file is not read (or at least not the one that should be, or not the CmpLog section), and log files are not written to the disk. I would be thankful if anyone knew why this is happening and how to fix it. A note to CODESYS people: you must provide more information on the codesys configuration file, CODESYSControlService.exe and other major components and system behaviour. You created the service and various features (i.e. logging), but haven't explained how they work, which, in my opinion, is below standard for industrial automation software. These are my observations: - When running as a service, the config file is not read (none of them), or at least the CmpLog section is not read. I checked the log using Codesys IDE, and the CmpLog parameters are not the ones I have set in any of the config files. Which CmpLog config values does the service use, and where does it read them from? I have no idea, but it's not the config files. Here are the codesys config files I located on the PC's disk: o C:\Program Files (x86)\CODESYS 3.5.20.40\GatewayPLC\CODESYSControl.cfg (only 2 lines in this config) o C:\Program Files (x86)\CODESYS 3.5.20.40\GatewayPLC\AppDataFiles\CODESYSControlWinV3\CODESYSControl.cfg o C:\Users\SRV\AppData\Roaming\CODESYS\CODESYSControlWinV3\C4DBB537\CODESYSControl.cfg o C:\Program Files (x86)\CODESYS 3.5.20.40\GatewayPLC\tempCFG\CODESYSControl.cfg - When I run codesys as an app (e.g. by clicking the icon), this config file is read C:\Users\SRV\AppData\Roaming\CODESYS\CODESYSControlWinV3\C4DBB537\CODESYSControl.cfg and log files are written ok. The icon target is "C:\Program Files (x86)\CODESYS 3.5.20.40\GatewayPLC\CODESYSControlService.exe" -d o the -d option, I think, starts a cmd-like window showing service debug output (the output shown in log in the IDE) o the -i option, again I think, means install the service - I tried adding -d to service start parameters in the registry, but it started only once and after that it refused to start. Knowing what -d does and which other options are available would be great (e.g. can I make the service read a different config file). - Syslog UDP logging works fine in any case. - These are my CmpLog parameters ~~~ [CmpLog] Logger.0.Name=PlcLog3 Logger.0.Filter=0xFFFFFFFF Logger.0.Enable=1 Logger.0.MaxEntries=10003 Logger.0.MaxFileSize=50003 Logger.0.MaxFiles=33 Logger.0.Backend.0.ClassId=0x0000010B ;sends logger messages to SysOut Logger.0.Backend.1.ClassId=0x00000104 ;writes logger messages in a file Logger.0.Backend.2.ClassId=0x00000135 ;sends logger messages as UDP syslog Logger.0.Type=0x314 ;Set the timestamp to RTC ~~~
Last updated: 2025-02-27

Post by kevintumibay on Struggling to connect to EK1100 to Raspberry Pi ^{CODESYS Forge talk (Post)}
SUMMARIZED VERSION OF QUESTION: I'm trying to connect a Raspberry Pi running "Codesys Control for Raspberry Pi" to a Beckhoff EK1100, unfortunately, when I try to connect I get the following messages SEE FIRST PICTURE DETAILED VERSION OF QUESTION: Hi everyone, I'm a college student that is super interested in learning about PLCs. I wanted to dive into the subject and decided to follow this great Instructables article: https://www.instructables.com/Programming-Raspberry-Pi-With-CODESYS/ Thank you in advance for your help! My current setup is as follows: 1. I have Codesys Control for Raspberry Pi, version 4.14.0.0, (https://store.codesys.com/en/codesys-control-for-raspberry-pi-sl.html) installed on a Raspberry Pi 3B. 2. I am using my smartphone hotspot to create a network. 3. I have CODESYS 3.5 SP21 (64 bit) installed on my Windows 11 laptop. 4. Both the Raspberry Pi and my laptop are connected to the smartphone hotspot network (I am wirelessly connecting to the Raspberry Pi). Connecting to the Raspberry Pi from CODESYS on my laptop: 1. I launch Codesys Installer -> I install Codesys Control for Raspberry Pi (link to the software). 2. I launch Codesys 3.5 SP21 (64 bit) on my laptop. 3. I go to file --> new project --> standard project --> in the pop-up I select "Codesys Control for Raspberry Pi" and "Structured Text" 4. I click on tools -> Deploy Control SL (on older versions of Codesys you would click on "update Raspberry Pi", I got that information from this video: link) 5. Inside Deploy Control SL --> I go to the "communication" menu and I input the IP address of my Pi, the password, and click on connect. 6. Inside Deploy Control SL --> I go to the "deployment" menu and I install Codesys Control for Raspberry Pi SL and Codesys Edge Gateway for Linux 7. Now I double click on "device" in the left hand tree and put in the IP address of my Raspberry Pi and click on connect --> success! I am able to connect! SEE SECOND PICTURE Powering the EK1100 and connecting it to the Raspberry Pi: 1. I am supplying the EK1100 with 24 V across the + and - pins. 2. I have jumper wires going from the + pin to the 24V pin and from the - pin to the 0V pin. SEE THIRD PICTURE 4. I am pretty confident that the EK1100 is receiving power because the "LED Us 24 V" and "LED Up 24 V" are lighting up. 5. I then run an ethernet cable from the EK1100 to the Raspberry Pi port (the Raspberry Pi is connected to my laptop wirelessly over WiFi). I think this connection should also be good since the LINK/ACT LED lights up. Trying to connect to the EK1100: 1. Back in Codesys I right-click on "Device" in the left tree and then in the pop up I click on "add device". 2. I then click on EtherCAT Master. 3. Next in a terminal window I SSH into the raspberry Pi and run the "ifconfig" command. 4. From there I get the MAC address for eth0 --> in my case: b8:27:eb:29:a9:25 5. Then, back in Codesys I double click on "EtherCAT Master" in the left hand tree. I then paste the MAC address into the "Source Address (MAC)" field. 6. I go to the Beckhoff official website and download the XML files for EtherCAT: https://www.beckhoff.com/en-en/products/i-o/ethercat-terminals/ek1xxx-bk1xx0-ethercat-coupler/ek1100.html? 7. I unzip those files in my computer into some folder that I can remember. 8. Back in Codesys I click on "Tools" --> "Device Repository" --> "Install" --> and then on the "Beckhoff EK11xx.XML" file. 9. In theory the necessary XML file is now installed. 10. THIS IS WHERE I RUN INTO THE PROBLEM: I then click on login --> I right click on EtherCAT_Master and then scan for devices --> and nothing. 11. It just doesn't detect it. On top of this whenever I login I get those orange triangles on the left on my tree. When I check the Log I get the messages at the very first screenshot of this post. SEE FOURTH PICTURE Solutions that I have tried to resolve this problem: 1. I thought it was maybe the .XML file so I installed all the .XML files from the EtherCAT folder that I downloaded. That didn't fix it. 2. I went on the Wayback Machine and got the .XML files from 2018 as I thought maybe an older version would work. This file of EtherCAT folders had a .XML file named "Beckhoff EKxxxx.XML" I thought this would work because that's the name of the file the guy in the Instructables used (https://www.instructables.com/Programming-Raspberry-Pi-With-CODESYS/). That didn't do anything. 3. I ran the PLC on my computer instead of the Raspberry Pi and tried to connect to the EK1100, in case the issue was with the Raspberry Pi, but I still ran into the same error from the picture above: "Attention! The device was not found in the repository. Vendorcode: 0x0. Productcode: 0x0. Revision: 0x0". SEE FIFTH PICTURE 4. I reinstalled Codesys, I was originally on version 3.5 SP20 when I did this, I upgraded to 3.5 SP21 with no success. 5. I then thought the solution might be to first add the EK1100 hardware before connecting so I did the following: 6. Right click on "EtherCAT Master" on the left hand tree --> then click on "add device" --> then I added the "EK1100 EtherCAT Coupler (2A E-Bus)" MY THEORY OF WHAT IS CAUSING THE PROBLEM: I asked ChatGPT for help and it said that it might have something to do with the revision number. On the physical EK1100 it says "Rev. Nr.: 0018". I believe that this means that I need to a revision 0018 XML file but if you look in Codesys it says the version is 16 (picture above). This is confusing because I got my .XML file from the official Codesys website so it should be the most up to date version possible. I searched and I searched and I couldn't find a version 18 .XML file, I don't even now if this exists. Any help you can provide is greatly appreciated, I don't know what to do anymore and I really really want to get this working. Thank you!
Last updated: 2025-03-30

Post by ihatemaryfisher on Sorting array of any-sized structure ^{CODESYS Forge talk (Post)}
In my machine's operation, I need to display multiples tables containing arrays of structured variables. The arrays change during operation, and my supervisor has advised me to write a new bubble-sort for each array. I think I can make a function to sort an array of any data type. This was my own project, and I'm a relatively new coder. I want to know the weaknesses in my approach, and a better method, if one exists. As far as I can test, the function accepts an array of a structured variable of any size, and sort it by any VAR in that structure. But it relies heavily on pointers, which I've heard are bad practice? Function call: // SORT BY BYTE-SIZED VAR IF xDoIt[6] THEN FUNBubbleSortSansBuffer( IN_pbySourcePointer := ADR(astArray[1]), // address of first byte in first element of array IN_pbyComparePointer:= ADR(astArray[1].byCompByte), // points to first byte of the comparing variable (variable you sort by) IN_uiStructureSize := SIZEOF(TYPE_STRUCTURE), // size, in bytes, of the structured variable IN_uiCompareSize := SIZEOF(astArray[1].byCompByte), // size, in bytes, of the comparing variable (variable you sort by) diArrayElements := UPPER_BOUND(astArray,1), // number of elements in array IN_xSmallToLarge := xSortOrder // whether to sort by small2large or large2small ); END_IF Function: FUNCTION FUNBubbleSortSansBuffer : BOOL VAR_INPUT IN_pbySourcePointer : POINTER TO BYTE; // points to beginning of array (first byte of first element) IN_pbyComparePointer: POINTER TO BYTE; // points to first byte of the comparing variable (variable you sort by) IN_uiStructureSize : UINT; // size, in bytes, of the structured variable IN_uiCompareSize : UINT; // size, in bytes, of the comparing variable (variable you sort by) diArrayElements : DINT; // number of elements in array IN_xSmallToLarge : BOOL; // whether to sort by small2large or large2small END_VAR VAR j : DINT; // repeat iteration over array until array ends i : DINT; // iterarte over array, swapping when necesary k : DINT; // iterator from 1 to size of structure (stepping 'through' a single element in array) dwSize : DWORD; // internal var for use in MEMUtils.MemCpy(<size>) // FOR SORTING BY BYTE VAR pbySourcePointer : POINTER TO BYTE; pbySourcePointer2 : POINTER TO BYTE; pbyComparePointer : POINTER TO BYTE; pbyComparePointer2 : POINTER TO BYTE; pbyPointerToBuffer : POINTER TO BYTE; // pointer to single byte buffer byBufferByte : BYTE; // single byte buffer END_VAR dwSize := UINT_TO_DWORD(IN_uiStructureSize); // get structure size (number of bytes) pbyPointerToBuffer := ADR(byBufferByte); // assign pointer to address of buffer byte (because MEMUtils.MemCpy requires a pointer input) CASE IN_uiCompareSize OF // depending on the size of the VAR to sort by (current functionality for BYTE and WORD/INT 1: // BYTE (8 BIT) FOR j := 1 TO diArrayElements DO // for number of elements in array FOR i := 1 TO (diArrayElements-1) DO // same thing, but row[i+1] row is included in swap logic pbySourcePointer := IN_pbySourcePointer + dwSize*(i-1); // point at #1 byte in array element[i] pbySourcePointer2 := pbySourcePointer + dwSize; // point at #1 byte in array element[i+1] // NOTE: because of memory locations, each array element is offset from one another by a number of bytes equal to the size of the structure // We can "walk" from array[i] to array[i+1] via steps equal to the size of the structure // e.g., ADR(array[i+1]) == ADR(array[i]) + SIZEOF([array datatype]) pbyComparePointer := IN_pbyComparePointer + dwSize*(i-1); // point to sorting variable in array element[i] pbyComparePointer2 := pbyComparePointer + dwSize; // point to sorting variable in array element[i+1] // using sort order (small -> large/large -> small) IF SEL(IN_xSmallToLarge, (pbyComparePointer2^ > pbyComparePointer^),(pbyComparePointer2^ < pbyComparePointer^)) THEN // This is where it gets tricky. We've identified pointers for the starting bytes of aArray[i] and aArray[i+1] // and we know the size of aArray[i]. We are going to swap individual bytes, one at a time, from aArray[i] and aArray[i+1] // this allows us to use only a single byte var as a buffer or temporary data storage // e.g., consider a structure consisting of a word, a byte, and a string. it is stored like this // |------WORD-------| |--BYTE-| |STRING------...| // astArray[1] == 1000 0100 0010 0001 1100 0011 1010 1010.... etc // astArray[2] == 0001 0010 0100 1000 0011 1100 0101 0101.... etc // performing a single swap (copy into a buffer, etc.) of the first byte of each array element creates this // astArray[1] == 0001 0100 0010 0001 1100 0011 1010 1010.... etc // astArray[2] == 1000 0010 0100 1000 0011 1100 0101 0101.... etc // incrementing the pointer adresses for the swap by 1 and swapping again swaps the next byte in each array element // astArray[1] == 0001 0010 0010 0001 1100 0011 1010 1010.... etc // astArray[2] == 1000 0100 0100 1000 0011 1100 0101 0101.... etc // continuing this from k to SIZEOF(TYPE_STRUCTURE) results in a toally swapped row FOR k := 1 TO IN_uiStructureSize DO // copy single byte[k] of array element 1 to buffer MEMUtils.MemCpy(pbyDest := (pbyPointerToBuffer), pbySrc := (pbySourcePointer+k-1), dwSize := 1); // copy single byte[k] of array element 2 to 1 MEMUtils.MemCpy(pbyDest := pbySourcePointer+k-1, pbySrc := (pbySourcePointer2+k-1), dwSize := 1); // copy buffer to byte[k] array element 2 MEMUtils.MemCpy(pbyDest := (pbySourcePointer2+k-1), pbySrc := pbyPointerToBuffer, dwSize := 1); END_FOR END_IF END_FOR END_FOR
Last updated: 2023-08-17

Post by mondinmr on Direct Pointers in IOMapping for EtherCAT with IoDrvEthercatLib.ETCSlave_Dia ^{CODESYS Forge talk (Post)}
I have found a very interesting solution using: IoConfigTaskMap IoConfigConnectorMap IoConfigChannelMap The first is the list of IO tasks. The second is the connector for each IO module in the IOMap. The third is the individual input or output on the IOMap. One of the properties of the connector is another pointer to a connector, which corresponds with the connector of the EtherCAT slave. Through this information, it is possible to understand to which EtherCAT slave an IO connectormap corresponds. I am attaching an FB that allows for the construction of an IO map and finding the pointer to the actual IOs in the IOMap based on the bitoffset. FUNCTION_BLOCK IOExplorer VAR_INPUT END_VAR VAR_OUTPUT END_VAR VAR inputChannels: COL.LinkedList; outputChannels: COL.LinkedList; ulintFactory: COL.UlintElementFactory; END_VAR METHOD inputAtBitOffsetOfConnector : POINTER TO BYTE VAR_INPUT conn: POINTER TO IoConfigConnectorMap; bitOffset: UDINT; END_VAR VAR it: COL.LinkedListIterator; itf: COL.IElement; elem: COL.iUlintElement; channelInfo: POINTER TO ADVChannelInfo; bitOffsetR: UDINT; END_VAR inputChannels.ElementIterator(it); WHILE it.HasNext() DO it.Next(itfElement => itf); __QUERYINTERFACE(itf, elem); {warning disable C0033} channelInfo := TO___UXINT(elem.UlintValue); {warning restire C0033} IF channelInfo^.connectorField = conn THEN IF bitOffsetR = bitOffset THEN inputAtBitOffsetOfConnector := channelInfo^.addr; RETURN; END_IF bitOffsetR := bitOffsetR + channelInfo^.size; ELSE bitOffsetR := 0; END_IF END_WHILE inputAtBitOffsetOfConnector := 0; END_METHOD METHOD outputAtBitOffsetOfConnector : POINTER TO BYTE VAR_INPUT conn: POINTER TO IoConfigConnectorMap; bitOffset: UDINT; END_VAR VAR it: COL.LinkedListIterator; itf: COL.IElement; elem: COL.iUlintElement; channelInfo: POINTER TO ADVChannelInfo; bitOffsetR: UDINT; END_VAR outputChannels.ElementIterator(it); WHILE it.HasNext() DO it.Next(itfElement => itf); __QUERYINTERFACE(itf, elem); {warning disable C0033} channelInfo := TO___UXINT(elem.UlintValue); {warning restire C0033} IF channelInfo^.connectorField = conn THEN IF bitOffsetR = bitOffset THEN outputAtBitOffsetOfConnector := channelInfo^.addr; RETURN; END_IF bitOffsetR := bitOffsetR + channelInfo^.size; ELSE bitOffsetR := 0; END_IF END_WHILE outputAtBitOffsetOfConnector := 0; END_METHOD METHOD scanIO VAR_INPUT END_VAR VAR numTasks: DINT := IoConfig_Globals.nIoConfigTaskMapCount; tType: WORD; ioTask: POINTER TO IoConfigTaskMap; numCon: WORD; connector: POINTER TO IoConfigConnectorMap; numCh: DWORD; channelInfo: POINTER TO ADVChannelInfo; iTsk: DINT; iCon: WORD; iCh: DWORD; i: DINT; _tmpConnList: COL.IList; elem: COL.IUlintElement; itf: COL.IElement; tmpCh: POINTER TO ADVChannelInfo; lastE: DINT; e: COL.COLLECTION_ERROR; e1: Error; END_VAR VAR_INST lF: COL.ListFactory; END_VAR IF outputChannels.CountElements() > 0 OR inputChannels.CountElements() > 0 THEN RETURN; END_IF _tmpConnList := lF.CreateDynamicList(16, 16); //Iterate through all IO tasks FOR iTsk := 0 TO numTasks - 1 DO ioTask := ADR(IoConfig_Globals.pIoConfigTaskMap[iTsk]); //Store the type of the task (Input or Output) tType := ioTask^.wType; numCon := ioTask^.wNumOfConnectorMap; //Iterate through all connectors of the task FOR iCon := 0 TO numCon - 1 DO connector := ADR(ioTask^.pConnectorMapList[iCon]); numCh := connector^.dwNumOfChannels; //Iterate through all channels of the connector FOR iCh := 0 TO numCh - 1 DO //Create a new channel info object and fill it with the address, connector and size of the channel //Connectors is address of field connector in this case like EtherCAT slave //Address is the address of the IOMap //Size is the size of channel data in bits in IOMap channelInfo := __NEW(ADVChannelInfo); channelInfo^.addr := connector^.pChannelMapList[iCh].pbyIecAddress; channelInfo^.connectorField := connector^.pConnector; channelInfo^.size := connector^.pChannelMapList[iCh].wSize; //We put the channel info a temporary ordered list //Order is based on the address of IOMap lastE := TO_DINT(_tmpConnList.CountElements()) - 1; FOR i := 0 TO lastE DO _tmpConnList.GetElementAt(udiPosition := TO_UDINT(i), itfElement => itf); __QUERYINTERFACE(itf, elem); {warning disable C0033} tmpCh := TO___UXINT(elem.UlintValue); {warning restire C0033} //If the address of the channel is smaller than the address of the channel in the list IF tmpCh^.addr > channelInfo^.addr THEN //Insert the channel in the list at the current position _tmpConnList.InsertElementAt(TO_UDINT(i), ulintFactory.Create(TO_ULINT(channelInfo))); //Clear the channel info pointer channelInfo := 0; //Exit the loop i := lastE + 1; END_IF END_FOR //If the channel info is not 0, it means that the channel was not inserted in the list IF channelInfo <> 0 THEN //Add the channel to the end of the list elem := ulintFactory.Create(TO_ULINT(channelInfo)); _tmpConnList.AddElement(elem); END_IF END_FOR //Iterate temporary list and add the channels to the input or output list lastE := TO_DINT(_tmpConnList.CountElements()) - 1; FOR i := 0 TO lastE DO _tmpConnList.GetElementAt(udiPosition := TO_UDINT(i), itfElement => itf); __QUERYINTERFACE(itf, elem); {warning disable C0033} tmpCh := TO___UXINT(elem.UlintValue); {warning restire C0033} //If type is input, add the channel to the input list IF tType = TaskMapTypes.TMT_INPUTS THEN e := inputChannels.AddElement(ulintFactory.Create(TO_ULINT(tmpCh))); //If type is output, add the channel to the output list ELSIF tType = TaskMapTypes.TMT_OUTPUTS THEN e := outputChannels.AddElement(ulintFactory.Create(TO_ULINT(tmpCh))); ELSE __DELETE(tmpCh); END_IF END_FOR //Clear the temporary list _tmpConnList.RemoveAllElements(); END_FOR END_FOR END_METHOD
Last updated: 2024-02-13

Post by drbuzz on Communication Error (#0) for IFM controller ^{CODESYS Forge talk (Post)}
Hi Folks, Every time I use an IFM controller I always seem to run into a problem connecting to it. I get the Communications Error (#0). So I thought I would share some tips and tricks. Once the CANfox Cable (EC2112) cable driver is installed, you can use the yellow app in the sys tray to blink the lights on the cable. Confirm the cable works in the IFM maintenance software by connecting to the controller and reading the information on it. Make sure to download an OS into the controller (the light will go from a fast blink to solid green). In Codesys V2.3, the communication settings for the CR0401 is 250kBaud by default and Node ID 127. What got me, was I needed to reboot the computer after the cable driver install. Also if your application has canbus settings in it which are changed from default, after the controller is power cycled, the new Node ID and Baud will be in effect. I made a handy guide because too much time has been wasted on this. Programming IFM CR0401 Serial/Can Programming Cable • Connect IFM EC2112 CanFox programming cable with connector adapter. • Make sure cable is linked to VM (if using VM). • Install drivers for cable if not installed. o Download from IFM EC2112 site. https://www.ifm.com/ca/en/product/EC2112 • Once Installed, reboot computer. • In system tray, there should be a yellow icon that you can open and check on programming cable. Select the cable in the list and flash the lights to confirm it is working. Maintenance Software • Install IFM Maintenance Tool Software. o Download from IFM Site. https://www.ifm.com/ca/en/download/eco100_MaintenanceTool • Open IFM Maintenance software • Select Basic System • Select CAN cable • It will tell you if you don’t have a cable connected. • Use Wizard if needed. • Read Channel Parameter on the Settings page, or get Identity in the System Information > Identity. • Default Node is 127 on a new unit. Baud is 250kBaud (bits/sec) • Controller information should populate. • Controller green light should be blinking at 5hz (meaning OK but no OS, just bootloader). • Click Software > Load. • Open the OS file. Should match Codesys version selection (for CR0401 this is version 3). o Download OS file from IFM Website. https://www.ifm.com/ca/en/product/CR0401 o It is located at the top of the download under “software for CR0401”. o Select the file and load it… this will take a minute. • Once completed the unit should now have a solid green light o Solid green means the controller has an OS but no application is running. Codesys V2.3 Application • Codesys needs to be downloaded and installed from the IFM website as it has the IFM libraries and license to use the software. o Download from the IFM CR0401 page. o https://www.ifm.com/ca/en/product/CR0401 • Create new application with the correct IFM controller or Open Codesys application. • Keep in mind that the PLC Configuration on the Resources tab can be changed for the CAN communication interface… so changes to node and baud will take effect after the first download and reboot of the controller. • Go to “Online” in the top menu and change “Communication Parameters” o The Local dropdown shows the last configuration used. All other interfaces will show below it and need to be updated when changed or used. o Confirm Node ID is 127 for the first download.  The NodeID will change to whatever the program has after (in my case 125).  Node Send Offset should be default at 1536  Node Recv Offset should be default at 1408  Can bus Baudrate should be 250 kbaud.  Yes to Motorola Byte Order  Block Transfer should be false and note used (60 is default setting).  Can Card Driver should match the systray item which is Sie_USB. • If the system populated the other one, just update and relay the communication parameters. The software will usually bring up the available cable and driver. • Go to “Online” and Login to download. o Press Yes to Download Application. I hope this helps!
Last updated: 2025-03-21

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