Post by tama00 on GPIOs not running with Raspberry Pi 4 (and SPI connection) ^{CODESYS Forge talk (Post)}
Hello everyone, I have a working SPI connection (with transferExt) between a Raspberry master with Codesys and an ESP32 slave. I would also like to use a few GPIO pins. Is there a problem with using SPI AND GPIOs? Environment: Raspberry Pi 4+ with Raspian from Oct 23 Codesys V3.4 SP19 Patch 5 with Runtime Version 4.10.0.0 Device: GPIOs B+/Pi2 My problem: The status is displayed as “GPIOs : not running”. And also during mapping the message “The bus is not running. The values shown are perhaps not actual”. However, the variable changes that I make in my program are displayed under “Current Value”. In the Logic Analyzer, the pin toggles during transmission with small intervals of +-4us (seems to be a cyclical disorder, but I don't know where exactly it could be coming from). This applies to pins that I actually use (output) but also to the other GPIOs (not used). With GPIO 4, the line remains permanently high. Attached is a screenshot from the Logic Analyzer. Channel 1,3,5 were GPIO pin 26, 22, 17 Would be very grateful for help. Best regards
Last updated: 2024-05-06

Post by konstantin on Lenze i950 Servo and WAGO PFC200 ^{CODESYS Forge talk (Post)}
Hello, In our workshop we have a Lenze i950 servo drive that has an EtherCAT bus and CiA402 compatibility. The WAGO is PFC200 750-8212 and as per documentation it has built-in license for SoftMotion Light functionality. It is not capable of supporting the full SoftMotion functionality like gearing and synchronizing. I added the EtherCAT esi files from Lenze and the EtherCAT master does see the drive, then I added a SoftMotion Light Axis object. The problem is that I can only energize the axis, I cannot execute any other commands. I set the positive and negative torque limits from the PDOs to 200% and when I try to move the axis by force it does not move back to its original position. I use the SML function blocks from the PLCOpen library and the error from the function blocks is that the op mode cannot be changed. Then I tried using a standard SoftMotion axis object and everything works fine, except the MC_Home function block. The axis moves back to its position when forced out of it. I follow this guide from Lenze - Lenze i950 CODESYS V3 What could cause this issue with the SoftMotion Light axis object? Best Regards Konstantin Kolev
Last updated: 2026-02-11

Post by wbj0t on What the right way to update TCP/COM slave device holding registers ^{CODESYS Forge talk (Post)}
Hi all :) I have an plc. This plc has option to be as slave device. There are TCP -> Serial Slave Device and COM -> Serial Slave Device. There are 4096 ModBus holding registers with mark "internal modify" for the both devices above. So, COM Slave has 4096 registers and TCP Slave has 4096 registers. And, finally, I have an ARRAY[0..4095] OF WORD. This array glued with COM Slave and TCP slave. Yes, I need plc's opportunity to be communication both TCP and COM ways for the same registers. For example, the next task structure: * TASK_0: 1. pou_READ_Registers 2. pou_0 3. pou_1 4. ... 5. pou_N 6. pou_WRITE_Registers At the first pou I read registers for the other pous, after job we have sort of state of the plc. At the last pou (6) we write modified registers. It is a good scenario: some one wrote registers for the job, after job we save these (modified) registers. But, what if registers wrote between 1 and 6 pou by operator, for example, at the 3 pou -> the last pou 'pou_WRITE' will rewrite this request from operator. What the right way to work with this logic? Thanks you.
Last updated: 2024-07-01

Post by xgongx on What is the insights of IoDrvEtherCAT.DCInSyncWindow? ^{CODESYS Forge talk (Post)}
It is well known that you need to increase the value of IoDrvEtherCAT.DCInSyncWindow to solve the "Fieldbus lost synchronicity" issue. In the official document, IoDrvEtherCAT.DCInSyncWindow is explained as the toleration of a certain jitter. But the official document doesn't explain what kind of the jitter is. Is it the jitter of DC sync deviation, master timer or something else? It is very important to know the insights of IoDrvEtherCAT.DCInSyncWindow. For example, if it is the toleration of DC sync deviation, and the official recommending value is 200us for CODESYS SoftMotion. It means maximum of DC sync deviation is 200us. It is unacceptable for some high precision motion control tasks, for example high speed gear task, etc. Increasing the value of IoDrvEtherCAT.DCInSyncWindow will increase the deviation of motor rotation sync if it is the toleration of DC sync deviation. So, would anyone tell me what the insights of IoDrvEtherCAT.DCInSyncWindow is? Thanks.
Last updated: 2024-07-09

Post by trusty-squire on CNC - How to manipulate SMC_GeoInfo objects ^{CODESYS Forge talk (Post)}
I have an application using CNC GCode interpolation, but I need to modify the GCode provided to the PLC based on certain parameters. I am currently attempting to modify the SMC_GeoInfo objects in the SMC_OutQueue using the code below. Note that all the other code is pretty standard and works fine, but when I add the below it errors. PROGRAM TEST VAR fbReadCncFile : SMC_ReadNCFile2; fbCncInterpreter : SMC_NCInterpreter; arrCncInterpreter : ARRAY[1..99] OF SMC_GeoInfo; pGeoInfo: POINTER TO SMC_GeoInfo; giGeoInfo: SMC_GeoInfo; // ... END_VAR // ... Some code here in order to read CNC file using SMC_ReadNCFile2 and provide to SMC_NCInterpreter pGeoInfo := SMC_GetObj(poq:=ADR(fbCncInterpreter.poqDataOut), n:=1); IF pGeoInfo <> 0 THEN giGeoInfo := pGeoInfo^; // Do some manipulation here, then update the queue at the same position MC_SetObj(poq:=ADR(fbCncInterpreter.poqDataOut) , n:=0 , pgi:=ADR(giGeoInfo) ); END_IF It throws an error when I get to the line giGeoInfo := pGeoInfo^; Error: EXCEPTION [AccessViolation] occured: App=[Sim.Device.Application], Task=[PathTask] How do I use SMC_GetObj and access the data? It creates a pointer with the value as shown in the photo, but all the dereferenced values say dereference of invalid pointer.
Last updated: 2024-07-26

Post by egau on Hard shutdown: no code on device after power on ^{CODESYS Forge talk (Post)}
This explanation aligns with the issues we’re experiencing with our machines. The scenario I described is happening with one of them (let’s call it Machine A). This machine is identical to another one (Machine B), except for some custom code that facilitates communication with an external Beckhoff PLC for MES integration in the production line. Machine B has been powered on and off daily for at least three months and has never had this problem. Given that, I highly doubt the MES custom code is the cause of the code corruption. This being said, your explanation does seem plausible. However, if faulty EtherCAT cables were the issue, why wouldn't the error occur during normal operation? Why would bad cables only cause problems during a hard shutdown? One last question: When you encountered this behavior, did you see a similar error in your logs? i.e, an "AccessViolation" exception in the EtherCAT Task?
Last updated: 2024-10-03

Post by breiter on Frustration-Fueled Feedback on Project File Management and Git Integration ^{CODESYS Forge talk (Post)}
Hi, supporting a text based storage format is on our roadmap, see https://www.codesys.com/the-system/releases-updates-lifecycle/release-plan-roadmap.html It will be an Add-On feature called "File Based Storage" for the professional developer edition. Structured text POUs will be stored as plain text. Other graphical languages will remain in an xml format. You will be able to switch the storage type for projects. Certain workflows will become easier this way. Nevertheless restrictions will remain because of CODESYS specific storage logic (for example how methods below function blocks are stored as file). So merging using our Git Integration Add-On remains the recommended workflow. A workflow involving Visual Studio Code as the main IDE is not supported. Simply because many topics like library management, task configuration or fieldbus configurators are not available for VS Code. A PLC project is a lot more than just some ST POUs. Best Regards
Last updated: 2024-10-16

Post by ellocco on XOR with four Inputs with OR-, NON- and AND-Operators ^{CODESYS Forge talk (Post)}
My topic is more of academic nature, I would like to implement an XOR-operation with four inputs on my own (without the predefined XOR-operator) in a function block diagram (FBD). I have two proposals. One works fine and the other one is just an idea, but I do not know, if it is possible to code it in CODESYS V3.5 SP18 in form of a FBD. Here the one that works: And here an idea, which I have not managed to code it as an FBD: Any ideas? Is the 2nd diagram a correct interpretation of the coding task? And is there a way to implement it in form of an FBD in CODESYS V3.5 SP18? Followup (08-Nov-2024): Also in the current version of CODESYS (V3.5SP20Patch3) I have not managed to connect the existing blocks. In the alternative SPS-IDE PLCnext Engineer it is possible.
Last updated: 2024-11-08

Post by dogulas on OPC UA C# client connecting to OPC UA CODESYS server ^{CODESYS Forge talk (Post)}
Ok, I have a simple test environment. From C#, using OPC UA, I can read DINTs, write DINTs, read Structs, but when I try to write a struct I get BadNotWritable. I am using Communication Manager, OPC UA Server, and IEC Symbol Publishing. I have a struct defined with one single DINT in it. The instance of the struct is in GVL. The struct is marked read/write in IEC Symbol Publishing. Any ideas? Pointers are welcome. public static async Task WriteStructA(byte[] structAData) { if (_session == null) throw new Exception("session is null"); // create a RequestHeader RequestHeader requestHeader = new RequestHeader { Timestamp = DateTime.UtcNow, TimeoutHint = 30000 // timeout in milliseconds }; // create an ExtensionObject to wrap the value to be written ExtensionObject extensionObject = new ExtensionObject( new ExpandedNodeId("GVL_StructA", 5), structAData ); // create a WriteValue object to hold the value to be written WriteValue writeValue = new WriteValue { NodeId = _structANodeId, AttributeId = Attributes.Value, Value = new DataValue(extensionObject) }; // put the WriteValue object into a WriteValueCollection object WriteValueCollection writeValueCollection = new WriteValueCollection() { writeValue }; // perform the write operation asynchronously WriteResponse writeResponse = await _session.WriteAsync( requestHeader, writeValueCollection, CancellationToken.None ); // check the result of the write operation if (writeResponse.Results[0] != StatusCodes.Good) throw new Exception("Write failed: " + writeResponse.Results[0]); }
Last updated: 2024-12-17

Post by struccc on The future and proper use of CAA.BOLT, CAA.SEMA,.. ^{CODESYS Forge talk (Post)}
Dear All, Dear CODESYS, I'm curiously following CODESYS transitioning away from the CAA libraries, and I'm mostly in favor of these major changes. Naturally, I'd like to align my current (not end-user) developments accordingly. I'm tracking , reading release notes, ... And want to figure out the future :) Is it possible to hear / read more about the reasons, objectives and scope of these changes? One important element is CAA Types - CAA Types Extern. What is the plan with that? What's the future of CAA.SEMA, CAA.BOLT ? I have never used them (always relied on SysLib*), but they are tempting... Would be useful to have a platform independent "Macro" for this functionality... Is there something in existing or planned ? Are they suitable to be used in low level libraries... For Example IO-Drivers, Components, "to-become system libraries"? CAA.TaskLock, CAA.TaskUnlock ? Well, they don't claim platform independency, so I can't rely on those.... Any up-to-date advise, standard, pattern to follow in new libraries for task and resource locking? Practical set of conditional defines to be used? If this information is not publicly available, can you please send a private message about the proper way to achieve this? I have support agreement, just couldn't get trough with these questions... P.
Last updated: 2025-03-14

Post by jschu on Dynamical scaling of bar graph without the bar itself ^{CODESYS Forge talk (Post)}
Hi there, Task: dynamical changing the scaling of an bar graph, linear scaling whitout showing the bar only the scaling values and Lines for Main and partial steps. Define 4 Limits for Hi and LO Values with different colors Option 1 : use the bar graph whitout showing the actual bar whitout showing the bar, only the scaling values and lines for main and partial steps. Then what to do with the 4 Limits ? I could use 4 moveable Rectangles with the start and end value fo the areas but then the whoel bargraph must be transparent. Best way would be if only the scale ist possible to show as it is possible for the Meter 180° but this option does not exist for the bargraph. Option 2 : user defined HMTL5 Widgets wich may be some allreay has created or where is a dome for using this kind of html5 widget. The expanse for use html is in my eyes to big and gives more option for errors. Have some one experience in this topic or a hint how to do it the easiest way? Thanks for your help.
Last updated: 2025-05-15

Post by jy77812 on MC_MoveCircularAbsolute Using Help ^{CODESYS Forge talk (Post)}
Dear People I’m trying to draw a circle using MC_MoveCircularAbsolute, but I keep encountering an error. The error message is SMC_CP_CIRCLE_CENTER_NOT_ON_BISECTOR. What I’m trying to do is simply draw a circle with a diameter of 20, starting from the point X=0, Y=0. I’ve set CircMode to center. It seems like a simple task, but the error keeps occurring, and it’s giving me a headache. I’d appreciate your help. I’ve also attached the program, so please provide any advice you can. I want to use the mode as the center. I've tried changing multiple coordinates and it won't run. Please help. sample stCirculAuxPoint.c.X := 20; stCirculAuxPoint.c.Y := 10; stCirculEndPoint.c.X := 20; stCirculEndPoint.c.Y := 30; fbMoveCircularAbsolute( AxisGroup := AxisGroup, Execute := xGroupCirculEx, CircMode := SMC_CIRC_MODE.CENTER, AuxPoint := stCirculAuxPoint, EndPoint := stCirculEndPoint, PathChoice := 0, Velocity := 50, Acceleration := 50, Deceleration := 50, Jerk := 50, CoordSystem := SMC_COORD_SYSTEM.MCS, BufferMode := 0, TransitionMode := 0, TransitionParameter := , OrientationMode := , VelFactor := , AccFactor := , JerkFactor := , TorqueFactor := , Name := , Done => , Busy => , Active => , CommandAborted => , CommandAccepted => , Error => , ErrorID => , MovementId => );
Last updated: 2025-06-04

Post by ph0010421 on How to create a stopwatch? ^{CODESYS Forge talk (Post)}
Do you need an 'hours-run' counter? And 1 second resolution is ok? I think you're over-thinking it. (The task time needs to be < 1second) Have a look at the LAD... Then, the time in seconds can be made into hh:mm:ss with this FUNction Declarations: FUNCTION funSecondsToStringTime: string VAR_INPUT InSeconds: UDINT; END_VAR VAR AsString: STRING; Minutes: UDINT; Hours: UDINT; Seconds: UDINT; MinutesAsString: STRING(2); HoursAsString: STRING(2); SecondsAsString: STRING(2); END_VAR and the code: Hours := InSeconds / 60 / 60; //Derive hours Minutes := (InSeconds - (Hours * 60 * 60)) / 60; //Derive minutes Seconds := InSeconds - ((Hours * 60 * 60) + (Minutes * 60));//Derive seconds HoursAsString := UDINT_TO_STRING(Hours); MinutesAsString := UDINT_TO_STRING(Minutes); SecondsAsString := UDINT_TO_STRING(Seconds); IF LEN(HoursAsString) = 1 THEN HoursAsString := CONCAT('0',HoursAsString); END_IF; IF LEN(MinutesAsString) = 1 THEN MinutesAsString := CONCAT('0',MinutesAsString); END_IF; IF LEN(SecondsAsString) = 1 THEN SecondsAsString := CONCAT('0',SecondsAsString); END_IF; AsString := CONCAT(HoursAsString, ':'); //assemble string AsString := CONCAT(AsString,MinutesAsString); AsString := CONCAT(AsString,':'); AsString := CONCAT(AsString, SecondsAsString); funSecondsToStringTime := AsString;
Last updated: 2023-12-08

Post by chalk on No source code available ^{CODESYS Forge talk (Post)}
Hello, This is my first time using Codesys, I am trying to add EtherNetIP communication to a Raspberry PI. I’ve added the EtherNetIP Adapter configured the network setting and added some modules to the pi but when I download the project it generates the following error: “There is no source code available for the object because it is in the compiled library ‘cip object, 4.5.1.0 (3s – smart software solution gmbh)’. Do you want to browse for the original library in order to display the source code? There are 2 errors in the log which are: SOURCEPOSITION App=[Application] area=3, offset=332760 EXCEPTION [Application] occurred: App=[Application], Task=[ENIPAdapterServiceTask] I can’t for the life of me work out how to get around this. I can’t find the source code anywhere or any information regarding this error. I’m using Codesys V3.5 SP19 Patch 3, the version of the Ethernet adapter is 4.5.1.0 and the version of the modules is 4.1.0.0. Any help on this will be greatly appreciated. Thanks
Last updated: 2024-02-02

Post by bmatlove on Re-create CoE online window in Visu ^{CODESYS Forge talk (Post)}
Hello, I am trying to re-create the CoE online window within a Visu for purposes of checking and interacting with device parameters occasionally for maintenance purposes. To minimize reliance on using the IDE for misc interactions. Ideally, I would like to exactly mimic the CoE online window within the IDE. I assume that it uses a few tricks to minimize overhead, such as only polling registers which are within the visual scope, for example. I'm afraid it might be too much to ask for a pre-built drop-in Visu module to exist for this task. Do I have any options aside from manually re-creating all the logic to do this, relying heavily on SdoInfo function blocks? Is there a way for me to reference the device ESI file to shortcut the process of determining how many registers there are and getting the address for each?
Last updated: 2025-12-27

Post by mubeta on Some 'pathetic' errors in SoftMotion program ^{CODESYS Forge talk (Post)}
Yes, this is the error the sometimes show up. What make me crazy is the fact that it happens randomly and not each times. I know very well where the problem is, in wich one program row it's located. For each actions of the state machine I have all events recorded with log on text file. it is not problematic for me to find the application point of the fault, but I need to understand why occasionally and for no apparent reason, switching the state machine and thus changing the motion FB, sends the axis into failure (but only occasionally). For example, one case that is often problematic is the execution of the Axis Halt instruction. When, after a MoveAbosulte instruction this returns the event as 'done' and indeed the axis is in standstill, the state machine first sets the move instruction to FALSE, and the next cycle sets the Halt request to TRUE. Some of the time everything works out fine. Occasionally, however, in this exchange, the axis goes into fault, also losing the OPERATIONAL state. Meanwhile, I would like to understand why the motion FB instances must still be called even after the Execute is set to FALSE, especially in view of the fact that the next instruction is programmed to abort the previous one, with BufferMode set to 'Aborting'. All these unnecessary FB calls are an unnecessary overhead on the CPU anyway. Is there any precise rule about when to cease calling the various instances? (It should precisely be the 'done' status that says this one has finished its work).
Last updated: 2024-07-18

Post by akrawczyk on Dynamically enabling/disabling Modbus slave devices in runtime (performance issue with timeouts) ^{CODESYS Forge talk (Post)}
Hi everyone, I'm working on a CODESYS-based project running on a Weintek cMT2078X HMI with a built-in CODESYS runtime. The system communicates with multiple Modbus RTU slave devices, arranged in a cascade. The number of connected units can vary between 2 and 8, depending on the installation. Each slave has 17 Modbus channels, which are polled cyclically every 5 seconds. The issue is that when fewer devices are physically connected (e.g. only 3 out of 8), the Modbus master still attempts to communicate with all configured slaves. This leads to massive delays due to timeouts (currently 200ms per channel). For one disconnected device, that’s: 17 × 200ms = 3.4 seconds of delay per polling cycle, and this quickly multiplies with each additional missing slave. This behavior significantly degrades the system's performance and responsiveness. We attempted a workaround where we tried to trigger polling based on a variable in the PLC program, but this caused instability and even led to hardware hangs/freezes on the cMT2078X – likely due to clashes in how the Modbus polling engine and program logic interact at runtime. My main questions are: Is there a way in CODESYS to dynamically enable/disable Modbus slave devices at runtime, using a BOOL or INT variable (e.g. indicating number of active slaves)? Can devices or channels be conditionally polled or temporarily disabled without removing them from the device tree? Are there any best practices or examples for handling variable numbers of Modbus slaves in scalable systems like this? Would splitting communication across tasks or interfaces help reduce the impact of timeouts? Any advice, documentation references, or architectural suggestions would be extremely helpful. I'm looking for a robust way to dynamically scale slave polling without degrading system stability or performance. Thanks in advance!
Last updated: 2025-08-11

Post by testlogic on Sending Sequential Modbus TCP Packets ^{CODESYS Forge talk (Post)}
I have a Modbus TCP slave device where I need to do sequential writes to the same register. The register I'm writing to is kind of like a command line, each packet is a command word encoded in Hexadecimal. I am having difficulty implementing this system in CoDeSys 3.5 SP19. I feel like the structure of the program should be something along the lines of (Pseudocode): ModbusTCPSend(Command Register, Command1) ModbusTCPSend(Command Register, Command2) ModbusTCPSend(Command Register, Command3) I have tried to implement this with a rising edge trigger wMot1OPCode := 16#E1; //Stop Motor & Kill Program xMot1SendOP := TRUE; //Send OP on rising edge xMot1SendOP := FALSE; //Reset wMot1OPCode := 16#9E; //Disable Motor xMot1SendOP :=TRUE; //Send OP on rising edge xMot1SendOP := FALSE; //Reset Where "wMot1OPCode" is the IO map for writing to the command register, and "xMot1SendOP" is the rising edge trigger for that modbus channel. However, this doesn't work. The device never responds to the modbus commands. It seems like the trigger variable is switched too quickly for modbus to send the packet. I know the modbus register is working, because I can set the channel to cyclic and the device will respond. However, I can't use this reliably because I need each command to be sent once, in order. Cyclic keeps re-sending the commands and seems like it could miss a command as well if one was sent in-between cycle time. I have also trying using the Application trigger as described by https://faq.codesys.com/pages/viewpage.action?pageId=24510480, but this is also not working for me. See attached picture for my FBD code. This seems like a simple function, I can't tell what I'm doing wrong here. Thanks for the help.
Last updated: 2024-03-06

Post by alexgooi on Codesys KNX implementation ^{CODESYS Forge talk (Post)}
Dear forum, We are currently doing some research on the Codesys KNX implementation (https://store.codesys.com/en/codesys-knx-sl.html). We almost have it working but we are missing the last part. The setup: We have a Codesys virtual control container running on docker (4.17.0.0), the I/O is running over an Ethernet IP coupler (Weidmüller), and this is running fine. As far as I’m concerned this tells me that the ethernet device is working properly (the container has access to the outside world, including multicast). Underneath this ethernet adapter the KNX module is added (see picture). In the KNX device (Codesys) 2 input variables are added (see picture), and these are exported to ETS (ETS 5). In ETS A Codesys KNX device has been imported and the Codesys export was imported, afterwards the group addresses are attached to the variables (see picture). Afterwards this configuration is downloaded to the Codesys controller (Container) via ETS. ETS asks for the pressing of the programming button, when the virtual programming button is pressed the download starts and finishes without any errors. This tells me that ETS is communicating with the Codesys controller, and that the download process is ok (so far so good). Now the part where we are struggling with, somehow we need to convert the KNX TP to KNX IP. For this we have the following interface: Zenio KIPI SC (https://www.zennio.com/product/kipi-sc/) this is a KNX TP to IP interface. We have the following setup for this device (see picture) (an IP in the same subnet is used). We tried multiple combinations of IP addresses but the TP devices are simply not communicating to the Codesys container. Does anyone has any advice on what to try next. To make the question more explicit how can we link the TP bus to the Codesys device? Kind Regards Alex
Last updated: 2026-01-05

Post by maldus512 on How to adapt Codesys Control SL to custom board ^{CODESYS Forge talk (Post)}
Hello everyone, I have been given the task to develop I/O drivers for a custom made, Linux based board to allow for Codesys applications to run and control the hardware. I have successfully installed Codesys Control SL for ARM/Linux and tested it with a simple demo application. Now I should start interfacing the runtime to the actual hardware; I should be able to interact with 2 RS485 serial ports, a few GPIOs and an I2C port, all of which already have the corresponding /dev/ interface in the Linux system. I am having trouble understanding how it should be approached. I have found sporadic references that fail to lead to a really comprehensive documentation. For example: The store page (https://store.codesys.com/en/codesys-control-for-linux-arm-sl-1.html#options) mentions a "runtime package" that should allow "Integration of existing C code" and "Usage of local I/Os", which seems exactly what I need to interact with custom peripherals. I have found no further reference to Codesys-C interpop. The Codesys Help page for the runtime package has a page on the "Development of Drivers" (https://content.helpme-codesys.com/en/CODESYS%20Control/rtsllinuxrbpdriverdevelopment.html) that suggests to either "Implement a function block" or "Implement I/O drivers". Those in turn lead to this page (https://forge.codesys.com/drv/io-drivers/doc/Generic/) which describes briefly an XML schema to describe new devices; unfortunately, it doesn't mention what to do with such a description (i.e. how does the runtime know about it) or how it is in any way connected to the actual hardware. Could anyone give me some pointers? I should also mention I have no prior experience with Codesys, so maybe I'm missing an obvious answer.
Last updated: 2024-08-09

Post by dwpessoa on CNC Jumps G20 - SMC_NCInterpreter and long time to process ^{CODESYS Forge talk (Post)}
I am studying and developing a Softmotion+CNC system for a machine that executes multiple pieces. The G code program is written by the machine operator and each cycle execute 1 piece. The programs are large, exceeding 1000 lines and using up to 8 axes (X, Y, Z, A, B, C, P and Q). The machine needs to run cyclically, executing N pieces (selected by the Operator)... so I tested it using Looping and counters (G36 G37 and G20) and it worked, but it takes a long time to process, and the more pieces I need, the longer the processing time and this is totally impracticable. I found this solution which was very good, and for a few cycles it works well, but for 99999 pieces of a program with 1000 lines, it doesn't work very well... Another solution I tested is to maintain the interpolator with an automatic restart, that is, I load the program without looping (without G20) and give it another start as soon as it finishes. This partially resolved it, but there is still a delay in processing SMC_NCInterpreter in each restart :(. Another solution I thought of is to manually create the SMC_GEOINFO structure and then reuse it, avoinding the Interpreter, but reading the documentation and checking the structure filled by standard blocks, I noticed that there doesn't seem to be a "JUMP" function in the structure! In other words, the SMC_NCInterpreter actually keeps copying and copying the program section for each jump (G20)... If I repeat a 10-line program 1000 times, I will have a structure with more than 10000 lines... possibly this is the cause of take so long to process. Has anyone ever had a problem like this? I believe the same thing happens with typical applications with manipulator robots using Codesys in continuous cycles, and I would like to know if there is any solution, or even if I am misinterpreting the G20 question in SMC_GEOINFO. Thanks!
Last updated: 2023-09-20

Post by gmau on Station 'xyz': AR aborted by device (alarm.ind): AR consumer DHT expired ^{CODESYS Forge talk (Post)}
Hello, I am writing to You with the problem of Profinet communication in my Codesys V2.5 SP21 project working on Codesys Control RTE V3 x64 device. I have implemented multiple Profinet devices in the network, the Profinet itself is configured properly, based on the hardware and software parameters of the industrial PC (Windows 10 IoT). My Profinet network contains such Profinet devices as a robot, IO-Link master with some devices on it, IO modules, safety, vision sensor (the configuration is attached to this topic). Once every few hours, sometimes more often, sometimes not even once a day, the error show up at one, two or a few random modules at the same time, every one is the same: "Station 'xyz': AR aborted by device (alarm.ind): AR consumer DHT expired". The communication is then lost with that module, but it is up instantly. It is not such a problem when it comes to regular IOs, but with safety or rotation table, it causes errors and machine stops. I have tried multiple solution based on any forum suggestions, manuals, etc., but it is still happening. Mabye when I turned on the Watchdog for this communication, it is happening less times, but still, I could not turning up the Watchdog parameters at the expense of cycle time of the process. The same is with Send Clock, Reduction and DHT. I have one of the ethernet port on the PC configured with CmpEt1000Drv driver. The card itself is Intel Ethernet Connection I219-LM. These devices are connected to one EKI-2728-NI-A Profinet switch (it was changed from the standard non Profinet one, but still nothing has changed). As I said ealier, I am attaching all the configurations for each device and the communication itself - if any of You had the same problems or have any ideas what could be the cause, I would be much gratefull for any help. For now I am out of ideas, if You have any additional question, please ask. Sincerely, PF
Last updated: 2025-09-04

Post by mgabryel on Problems with CAN 2.0 comunication on Wago PLC (Codesys 3.5) ^{CODESYS Forge talk (Post)}
Hello, I am trying to program CAN Bus comunication on WAGO PLC (more precisely on WAGO Touch Monitor model TP600). I am using for this purpose library "WagoAppCanLayer2" from Wago company. My IDE for programming this device is CODESYS V3.5 SP19 Patch 2 + (64-bit). My program is written in Structured text using function blocks from previously mentioned library. Here is code of this program: 1) Variables declarations: PROGRAM PLC_PRG VAR oOpenInterface : WagoAppCanLayer2.FbCanL2Open :=( udiBaudrate := 125000 ); xInterfaceIsOpen : BOOL; sInterfaceInfo : STRING; oReceive : WagoAppCanLayer2.FbCanRx29BitFrame :=( xBufferMode := FALSE, wCanId := 16#181 ); xRecv : BOOL; sReceiveInfo : STRING; oSend : WagoAppCanLayer2.FbCanTx29BitFrame :=( dwCanId := 16#100, //was 16#201 xRtrFrame := FALSE ); xSend : BOOL; sSendInfo : STRING; oCanDiag : WagoAppCanLayer2.FbCanErrorInfo; xRst : BOOL; aSendData : ARRAY [1..8] OF BYTE; bSendLen : BYTE; TON_0 : TON; TON_1 : TON; END_VAR 2) Program body: oOpenInterface( xEnable := NOT xInterfaceIsOpen, I_Port := IoConfig_Globals.WAGO_CAN_LAYER2_DEVICE ); sInterfaceInfo := oOpenInterface.oStatus.GetDescription(); xInterfaceIsOpen S= oOpenInterface.xValid AND NOT oOpenInterface.xError; oReceive( xEnable := xInterfaceIsOpen, I_Port := IoConfig_Globals.WAGO_CAN_LAYER2_DEVICE, xRxTrigger := xRecv ); sReceiveInfo := oReceive.oStatus.GetDescription(); IF NOT xRecv THEN IF oReceive.bRxNBytes > 0 THEN oReceive.aRxBuffer[1]; oReceive.aRxBuffer[2]; oReceive.aRxBuffer[3]; oReceive.aRxBuffer[4]; oReceive.aRxBuffer[5]; oReceive.aRxBuffer[6]; oReceive.aRxBuffer[7]; oReceive.aRxBuffer[8]; END_IF xRecv := TRUE; END_IF aSendData[1] := 224; aSendData[2] := 13; aSendData[3] := 14; aSendData[4] := 15; aSendData[5] := 222; aSendData[6] := 13; aSendData[7] := 14; aSendData[8] := 15; bSendLen := 8; TON_0(IN:= NOT TON_1.Q, PT:= T#2S , Q=>xSend, ET=> ); TON_1(IN:= TON_0.Q, PT:= T#2S , Q=>, ET=> ); oSend( xEnable := xInterfaceIsOpen, I_Port := IoConfig_Globals.WAGO_CAN_LAYER2_DEVICE, aTxBuffer := aSendData, bTxNBytes := bSendLen, xTxTrigger := xSend ); sSendInfo := oSend.oStatus.GetDescription(); oCanDiag( xEnable := TRUE, I_Port := IoConfig_Globals.WAGO_CAN_LAYER2_DEVICE, xTriggerResetCounter := xRst, xValid=> , xError=> , oStatus=> , wBusState=> , wBusDiag=> , uiRxOverflowsL2=> , uiTxOverflowsL2=> , uiRxOverflows=> , uiMsgTimeouts=> , uiBusOffs=> , uiBusWarnings=> ); Program first opens comunication on CAN 2 device and then periodically try send one CAN data frame. After starting program CAN 2 interface is properly open. The xSend variable is toggling with period 2s. When program sends data an "Tx overflow" error appears. When I am watching CAN_H line on DSub 9 socket i am not able to see proper CAN frames - see screenshot attached to this message. Could somebody help me determine what is wrong with this program. Best regards
Last updated: 2024-08-02

Post by mondinmr on Frustration-Fueled Feedback on Project File Management and Git Integration ^{CODESYS Forge talk (Post)}
In reality, other vendors are already moving towards integration with VS Code. B&R, for example, is likely the only one that could truly challenge Codesys in the market: they’ve overhauled their once-archaic environment (previously lacking ST OOP) and are now catching up significantly with Automation Studio Code, offering modern programming capabilities and native support for tools like Git and GitHub Copilot. The other big names in the market, frankly, are still light years behind. For smaller projects, typically handled by “wire strippers” (with all due respect!), a classic environment might be just fine. But once you’re dealing with thousands or even millions of lines of code—possibly organized in an OOP paradigm, spanning large teams, integrating third-party libraries, requiring version control, and performing comprehensive tests—a lightweight, responsive editor supercharged with AI-based features becomes essential. The real strength of something like VS Code lies in its vast ecosystem of extensions and integrations: from advanced Git support to automated build/test pipelines, and even AI-assisted autocompletion that already makes software development much more agile and productive. I understand that a PLC project involves more than just ST code (task setup, fieldbus configuration, libraries, etc.). However, there’s no technical reason not to at least provide ST files in a pure text format, making version control and collaboration far easier. B&R has clearly adopted this approach; I hope Codesys will accelerate its own efforts to offer a native, text-based integration and modern development tooling. Once you go beyond a certain level of complexity—dozens of configurations, OOP hierarchies, and distributed teams—you really do need “engineer-level” software tools, not just solutions targeting “wire strippers.” For large-scale automation projects, a more open and flexible approach is the only way to avoid chronic frustration. Let me emphasize that I truly love Codesys and consider the work done so far to be brilliant—I’d be sorry to see it overshadowed by others moving faster in this direction.
Last updated: 2025-02-18

Post by mondinmr on Direct Pointers in IOMapping for EtherCAT with IoDrvEthercatLib.ETCSlave_Dia ^{CODESYS Forge talk (Post)}
I have found a very interesting solution using: IoConfigTaskMap IoConfigConnectorMap IoConfigChannelMap The first is the list of IO tasks. The second is the connector for each IO module in the IOMap. The third is the individual input or output on the IOMap. One of the properties of the connector is another pointer to a connector, which corresponds with the connector of the EtherCAT slave. Through this information, it is possible to understand to which EtherCAT slave an IO connectormap corresponds. I am attaching an FB that allows for the construction of an IO map and finding the pointer to the actual IOs in the IOMap based on the bitoffset. FUNCTION_BLOCK IOExplorer VAR_INPUT END_VAR VAR_OUTPUT END_VAR VAR inputChannels: COL.LinkedList; outputChannels: COL.LinkedList; ulintFactory: COL.UlintElementFactory; END_VAR METHOD inputAtBitOffsetOfConnector : POINTER TO BYTE VAR_INPUT conn: POINTER TO IoConfigConnectorMap; bitOffset: UDINT; END_VAR VAR it: COL.LinkedListIterator; itf: COL.IElement; elem: COL.iUlintElement; channelInfo: POINTER TO ADVChannelInfo; bitOffsetR: UDINT; END_VAR inputChannels.ElementIterator(it); WHILE it.HasNext() DO it.Next(itfElement => itf); __QUERYINTERFACE(itf, elem); {warning disable C0033} channelInfo := TO___UXINT(elem.UlintValue); {warning restire C0033} IF channelInfo^.connectorField = conn THEN IF bitOffsetR = bitOffset THEN inputAtBitOffsetOfConnector := channelInfo^.addr; RETURN; END_IF bitOffsetR := bitOffsetR + channelInfo^.size; ELSE bitOffsetR := 0; END_IF END_WHILE inputAtBitOffsetOfConnector := 0; END_METHOD METHOD outputAtBitOffsetOfConnector : POINTER TO BYTE VAR_INPUT conn: POINTER TO IoConfigConnectorMap; bitOffset: UDINT; END_VAR VAR it: COL.LinkedListIterator; itf: COL.IElement; elem: COL.iUlintElement; channelInfo: POINTER TO ADVChannelInfo; bitOffsetR: UDINT; END_VAR outputChannels.ElementIterator(it); WHILE it.HasNext() DO it.Next(itfElement => itf); __QUERYINTERFACE(itf, elem); {warning disable C0033} channelInfo := TO___UXINT(elem.UlintValue); {warning restire C0033} IF channelInfo^.connectorField = conn THEN IF bitOffsetR = bitOffset THEN outputAtBitOffsetOfConnector := channelInfo^.addr; RETURN; END_IF bitOffsetR := bitOffsetR + channelInfo^.size; ELSE bitOffsetR := 0; END_IF END_WHILE outputAtBitOffsetOfConnector := 0; END_METHOD METHOD scanIO VAR_INPUT END_VAR VAR numTasks: DINT := IoConfig_Globals.nIoConfigTaskMapCount; tType: WORD; ioTask: POINTER TO IoConfigTaskMap; numCon: WORD; connector: POINTER TO IoConfigConnectorMap; numCh: DWORD; channelInfo: POINTER TO ADVChannelInfo; iTsk: DINT; iCon: WORD; iCh: DWORD; i: DINT; _tmpConnList: COL.IList; elem: COL.IUlintElement; itf: COL.IElement; tmpCh: POINTER TO ADVChannelInfo; lastE: DINT; e: COL.COLLECTION_ERROR; e1: Error; END_VAR VAR_INST lF: COL.ListFactory; END_VAR IF outputChannels.CountElements() > 0 OR inputChannels.CountElements() > 0 THEN RETURN; END_IF _tmpConnList := lF.CreateDynamicList(16, 16); //Iterate through all IO tasks FOR iTsk := 0 TO numTasks - 1 DO ioTask := ADR(IoConfig_Globals.pIoConfigTaskMap[iTsk]); //Store the type of the task (Input or Output) tType := ioTask^.wType; numCon := ioTask^.wNumOfConnectorMap; //Iterate through all connectors of the task FOR iCon := 0 TO numCon - 1 DO connector := ADR(ioTask^.pConnectorMapList[iCon]); numCh := connector^.dwNumOfChannels; //Iterate through all channels of the connector FOR iCh := 0 TO numCh - 1 DO //Create a new channel info object and fill it with the address, connector and size of the channel //Connectors is address of field connector in this case like EtherCAT slave //Address is the address of the IOMap //Size is the size of channel data in bits in IOMap channelInfo := __NEW(ADVChannelInfo); channelInfo^.addr := connector^.pChannelMapList[iCh].pbyIecAddress; channelInfo^.connectorField := connector^.pConnector; channelInfo^.size := connector^.pChannelMapList[iCh].wSize; //We put the channel info a temporary ordered list //Order is based on the address of IOMap lastE := TO_DINT(_tmpConnList.CountElements()) - 1; FOR i := 0 TO lastE DO _tmpConnList.GetElementAt(udiPosition := TO_UDINT(i), itfElement => itf); __QUERYINTERFACE(itf, elem); {warning disable C0033} tmpCh := TO___UXINT(elem.UlintValue); {warning restire C0033} //If the address of the channel is smaller than the address of the channel in the list IF tmpCh^.addr > channelInfo^.addr THEN //Insert the channel in the list at the current position _tmpConnList.InsertElementAt(TO_UDINT(i), ulintFactory.Create(TO_ULINT(channelInfo))); //Clear the channel info pointer channelInfo := 0; //Exit the loop i := lastE + 1; END_IF END_FOR //If the channel info is not 0, it means that the channel was not inserted in the list IF channelInfo <> 0 THEN //Add the channel to the end of the list elem := ulintFactory.Create(TO_ULINT(channelInfo)); _tmpConnList.AddElement(elem); END_IF END_FOR //Iterate temporary list and add the channels to the input or output list lastE := TO_DINT(_tmpConnList.CountElements()) - 1; FOR i := 0 TO lastE DO _tmpConnList.GetElementAt(udiPosition := TO_UDINT(i), itfElement => itf); __QUERYINTERFACE(itf, elem); {warning disable C0033} tmpCh := TO___UXINT(elem.UlintValue); {warning restire C0033} //If type is input, add the channel to the input list IF tType = TaskMapTypes.TMT_INPUTS THEN e := inputChannels.AddElement(ulintFactory.Create(TO_ULINT(tmpCh))); //If type is output, add the channel to the output list ELSIF tType = TaskMapTypes.TMT_OUTPUTS THEN e := outputChannels.AddElement(ulintFactory.Create(TO_ULINT(tmpCh))); ELSE __DELETE(tmpCh); END_IF END_FOR //Clear the temporary list _tmpConnList.RemoveAllElements(); END_FOR END_FOR END_METHOD
Last updated: 2024-02-13

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