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Post by timvh on VisuElems.CurrentUserGroupId is not stable CODESYS Forge talk (Post)
I'm not sure what you are trying to do, but getting the CurrentUserGroupID like this will not work, because there could be multiple Visualization Clients and each can have a different user that is logged in. Also when you go online with CODESYS and open an Visualization, this is counted as a client. Probably this is the reason you see it changing. What you can to is "iterate" over all clients and then see which user is logged in on which visualization Client. For this you need to add the Visu Utils library to the project and call the FbIterateClients. See https://content.helpme-codesys.com/en/libs/Visu%20Utils/4.4.0.0/VisuUtils/VisuActionUtilities/Function-Blocks/FbIterateClients.html fbClientIteration( xExecute := x_Execute, itfClientFilter := VU.Globals.AllClients, itfIterationCallback := fbIterator, xDone => x_Done, xBusy => x_Busy, xError => x_Error, eError => e_Error); The fbIterator, in the example above, should be an instance of an FB which you have created yourself and this must implement VU.IVisualizationClientIteration. For example: FUNCTION_BLOCK FB_ITERATOR IMPLEMENTS VU.IVisualizationClientIteration Then automatically the corresponding methods will be called. In the HandleClient Method, you will get an interface to the client(s) and then you can get the current user through this interface: itfClient.UserGroupId You can also get the UserName: itfClient.UserName
Last updated: 2023-11-14

Post by axilleas on SMC_Interpolator + SMC_controAxislbyPos CODESYS Forge talk (Post)
dear all I am working on a very generic gantry system (virtual drives + win v3 control) reading gcode from external file. In order to stop the interpolator function from running when gaps are detected, SMC_controlAxisByPos FB has the bStopIpo output which according to the manual is connected to the Interpolator's bEmergencyStop. Lets assume that the axis are parked in position X1000 Y1000 and the initial G code movement is G00 X500 Y500. The normal behavior is to travel from the actual x1000 y1000 to G00 X500 Y500. The SMC_Interpolator always gets the X0 Y0 as the initial position, meaning that the bStopIpo is active until the axis are in X0 Y0 and the release the interpolator to set the new positions to X500 Y500. Is there a suggested method to solve this behavior? bonus question: I get a lot of bStopIpo during standard interpolation movements (not gaps). While working with virtual axis this is not a problem but when real axis are installed this will be an issue. What exactly triggers the bStopIpo output? Slow axis accelerations compare to Gcode defaults? Kind Regards
Last updated: 2024-02-05

Post by alexgooi on Modbus writing on value change CODESYS Forge talk (Post)
Hi Duvan, You could make this in 1 single object (FB), Indeed don't use a function for this beacuse you need some memory to keep the old value. For i := 0 TO 200 BY 1 DO //Check if the value has been changed IF Old_Value[i] <> Value[i] THEN //Set the trigger to TRUE Trigger[i] := TRUE; Old_Value[i] := Value[i]; END_IF END_FOR If you define the Value array as an In_Out and the Trigger as an In_Out you arn't claiming any aditional memory to your system. You ofcourse then need to add some code arround it that does something with the trigger and writes it back to FALSE again. If you want more flexability you also could use pointers instead of using the IN_OUT FOR i := 0 TO 200 BY 1 DO address := address_Input + i * SIZEOF(*Put type here); IF Address^ <> Old_Value[i] THEN Trigger[i] := TRUE; Old_Value[i] := Address^; END_IF END_FOR
Last updated: 2024-04-02

Post by mxj262 on FB having single input but initialized with Array CODESYS Forge talk (Post)
I am adding elements of an ARRAY using pointer to access each element inside a FOR loop and the FOR loop does not stop! What is the right way to use pointers in such case?? I have another loop that is not using pointer and it stops but the loop using pointer keep on adding. METHOD FB_Init: BOOL VAR_INPUT bInitRetains: BOOL; // TRUE: the retain variables are initialized (reset warm / reset cold) bInCopyCode: BOOL; // TRUE: the instance will be copied to the copy code afterward (online change) END_VAR VAR_IN_OUT // basically REFERENCE TO window_buffer: ARRAY [*] OF INT; // array of any size END_VAR THIS^.windowPtr := ADR(window_buffer[0]); THIS^.windowSize := UPPER_BOUND(window_buffer, 1) - LOWER_BOUND(window_buffer, 1) + 1; FUNCTION_BLOCK FB500 VAR_INPUT END_VAR VAR_OUTPUT END_VAR VAR windowPtr: POINTER TO INT; windowSize: DINT; currentIndex: UINT; element1:INT; element2:INT; i:INT; j:INT; sum:DINT:=0; END_VAR element1:=windowPtr[0]; // read the first element of the Array dynamic memorry element2:=windowPtr[1]; FOR i:=0 TO (TO_INT(windowSize-1)) BY 1 DO // this loop does not stop Sum:=sum + windowPtr[i]; END_FOR FOR j:=0 TO 5 BY 1 DO // this loop stops j:=j+1; END_FOR https://ibb.co/k3DhkZT
Last updated: 2024-05-06

Post by paro on Modbus Client Request Not Processed CODESYS Forge talk (Post)
Hi, Problem in your code is that you are not calling the ClientFb cyclic. Please look at the Example from CODESYS: https://forge.codesys.com/prj/codesys-example/modbus/home/Home/ Your code works if the client fb is called cyclic! IF NOT initDone THEN initDone := TRUE; // configure clientTcp clientTcp(aIPaddr:=Ethernet.IPAddress, uiPort:=502); // configure clientSerial clientSerial(iPort:=SysCom.SYS_COMPORT2, dwBaudRate:=SysCom.SYS_BR_115200, byDataBits:=8, eParity:=SysCom.SYS_EVENPARITY, eStopBits:=SysCom.SYS_ONESTOPBIT, eRtuAscii:=ModbusFB.RtuAscii.RTU); // configure clientRequestReadCoils_1 clientRequestReadCoils_1(rClient:=clientTcp, uiUnitId:=42, udiTimeout:=TO_UDINT(T#10MS)); // configure clientRequestWriteSingleRegister clientRequestWriteSingleRegister(rClient:=clientTcp, uiUnitId:=43, udiTimeout:=TO_UDINT(T#10MS)); // configure clientRequestReadCoils_2 clientRequestReadCoils_2(rClient:=clientTcp, uiUnitId:=44, udiTimeout:=TO_UDINT(T#10MS)); // configure clientRequestReadInputRegisters clientRequestReadInputRegisters(rClient:=clientTcp, uiUnitId:=44, udiTimeout:=TO_UDINT(T#10MS)); END_IF // call the client FB's clientTcp(); clientSerial(); // call client request FB's clientRequestReadCoils_1(rClient:=clientTcp, xExecute:=TRUE, uiStartItem:=2, uiQuantity:=3, pData:=ADR(aDataCoils_1[0])); // for more details see Example_TCP, especially ClientRequest control (xExecute, xDone, xError). IF clientRequestReadCoils_1.xDone THEN // get data from aDataCoils_1 ... END_IF clientRequestWriteSingleRegister(rClient:=clientTcp, xExecute:=TRUE, uiItem:=3, uiValue:=123); clientRequestReadCoils_2(rClient:=clientTcp, xExecute:=TRUE, uiStartItem:=2, uiQuantity:=3, pData:=ADR(aDataCoils_2[0])); clientRequestReadInputRegisters(rClient:=clientTcp, xExecute:=TRUE, uiStartItem:=16, uiQuantity:=3, pData:=ADR(aDataInputRegisters[0]));
Last updated: 2024-05-29

Post by mecmag on gear over gear (2 masters,1 slave) - how to do it? CODESYS Forge talk (Post)
Hello, i need to create an application that uses 2 masters, with 2 different ratios, and it outputs in one single slave. I explain better: Imagine axis A, B and C. -Axis A is the slave. -Axis B is master of A, with a specific ratio. -Axis C is master of A, with a specific ratio. the result motion from B and C should be executed by A, proportionally in position and ratios from B and C. With standard softmotion libraries (MC_...) it is not possible (i couldn't) because it is allowed only one master with its ratio. I have made a similiar application in past, using MoveOverGear in order to synch gears before engage. Instead this time, i need to do a gear over gear application, using 2 different masters. The position have to be the sum of both masters (considering their ratios). Any clue about how to do it? Or were to find some FB that can do it?
Last updated: 2024-08-16

Post by tk096 on High Cycle Times for SoftMotion_PlanningTask when using AxisGroup CODESYS Forge talk (Post)
Hi, under this circumstances the performance of a Raspberry Pi 4 should be sufficient to run a Softmotion robotics application. A closer look at the project would be required. Maybe you could contact the codesys support? Usually it is recommended to run the planning task cyclically every 2ms with task priority of 0 on a dedicated core. In the task configuration you can have a look at the average and maximum execution time of the planning task. You could use the function block SMC_TuneCPKernel (https://content.helpme-codesys.com/en/libs/SM3_Robotics/Current/SM3_Robotics/POUs/AdministrativeConfiguration/Computation/SMC_TuneCPKernel.html) to define suitable values for the parameters 'fSyncBufferDuration' and 'fPlanningInterval'. However, as previously mentioned, the performance of a Raspberry Pi 4 with realtime patch should be sufficient. The 'fPlanningInterval' parameter specifies the maximum planning step width in seconds. The cycle time of the planning task should not permanently exceed this value. A higher value reduces the computational effort, but can lead to a violation or no full utilization of the set limit values for velocity, acceleration and jerk. From a starting value of 0.016 seconds, the value should be increased gradually until the performance is acceptable. The parameter 'fSyncBufferDuration' specifies the size (in seconds) of the buffer between the planning and fieldbus task. The cycle time of the planning task must not exceed this value at peak times (this will lead to the error SMC_CP_QUEUE_UNDERRUN). A higher value can compensate for peaks in the cycle time of the planning task. At the same time, however, this also increases the latency for executing interrupts and aborting movements.
Last updated: 2024-03-22

Post by duvanmoreno24 on Modbus writing on value change CODESYS Forge talk (Post)
Hi all, I want to know if someone has an idea of how I can write on value change in Modbus Codesys. I have a Wago PLC and I was used to work with E-cockpit which it was quite easy to do that without the necessity to trigger any value when there was a change in the variable ( I will put how easy is ). how you can see just changing the trigger in "On value Change" will do that channel writing automatically when It detects a change in those arrays. On the other hand, in Codesys if I enable the rising edge in Codesys It ask me to put a bool variable and if triggers is going to write that value. That is making me that I have to create a function or a logic to detect the change, the problem I have is that doing that is very tedious. I first approach I got it was to create a Function who returns a bool when the value change, but I tried to keep the old value but what is happening is that in Functions all the data is erased every cycle so I can not keep any Old value. so in the Main program the trigger is going to be TRUE all the time due, the old value is cero every cycle. The second approach I got it was using a function Block (POU_1) and it works but I dont want to instance that function for every Channel or value that I want to check if the value change, Basically if I have 200 values to write trhough modbus I have to create 200 instances of that function which I think it is not practicall at all. It should be a better way to implement this as e-Cockpit from Wago Does. However, I haven't been able to know how.
Last updated: 2024-03-26

Post by manuknecht on Maximum dynamic limits of MC_MoveLinearAbsolute and MC_MoveLinearRelative CODESYS Forge talk (Post)
Hello all I use an axis group with two linear axes in a kinematic system. Using MC_MoveLinearAbsolute and MC_MoveLinearRelative, I am trying to realise dynamic movements (set velocity: 1 m/s, set acceleration: 30 m/s^2) with the highest possible jerk, as I want to compare this with a movement with a trapezoidal velocity profile. However, my measurements show that the axes accelerate with a maximum jerk of approx. 800 m/s^3, even if the value in the function block was set to 10,000 m/s^3. I have already increased the dynamic limits of the two axes accordingly (Velocity: 5000 u/s, Acc-/Deceleration: 250'000 u/s^2, Jerk: 100'000'000 u/s^3, where 1 u = 1 mm), but this had no effect. I have checked the input parameters of the function blocks and the VelFactor, AccFactor and JerkFactor factors are all set to the maximum (value 1). Reducing the cycle time has resulted in a higher jerk, but as we are already working with a cycle time of 1 ms, there is nothing more that can be done here. The axes themselves are still a long way from drawing the maximum current, which is why I assume that this should not be a problem either. Are there other factors or parameters that influence the dynamic limits and therefore allow faster movements? The PLC I am using is a Raspberry Pi 4 and Codesys V3.5 SP20 with all libraries up to date. Thanks in advance Manuel
Last updated: 2024-05-08

Post by maldus512 on How to adapt Codesys Control SL to custom board CODESYS Forge talk (Post)
Hello everyone, I have been given the task to develop I/O drivers for a custom made, Linux based board to allow for Codesys applications to run and control the hardware. I have successfully installed Codesys Control SL for ARM/Linux and tested it with a simple demo application. Now I should start interfacing the runtime to the actual hardware; I should be able to interact with 2 RS485 serial ports, a few GPIOs and an I2C port, all of which already have the corresponding /dev/ interface in the Linux system. I am having trouble understanding how it should be approached. I have found sporadic references that fail to lead to a really comprehensive documentation. For example: The store page (https://store.codesys.com/en/codesys-control-for-linux-arm-sl-1.html#options) mentions a "runtime package" that should allow "Integration of existing C code" and "Usage of local I/Os", which seems exactly what I need to interact with custom peripherals. I have found no further reference to Codesys-C interpop. The Codesys Help page for the runtime package has a page on the "Development of Drivers" (https://content.helpme-codesys.com/en/CODESYS%20Control/rtsllinuxrbpdriverdevelopment.html) that suggests to either "Implement a function block" or "Implement I/O drivers". Those in turn lead to this page (https://forge.codesys.com/drv/io-drivers/doc/Generic/) which describes briefly an XML schema to describe new devices; unfortunately, it doesn't mention what to do with such a description (i.e. how does the runtime know about it) or how it is in any way connected to the actual hardware. Could anyone give me some pointers? I should also mention I have no prior experience with Codesys, so maybe I'm missing an obvious answer.
Last updated: 2024-08-09

Post by mubeta on Some 'pathetic' errors in SoftMotion program CODESYS Forge talk (Post)
Thank you for your interest. Your answers are in line with what I knew, so at least it comforts me that I did not misinterpret the situation. However, I don't have an exact match as, for this project over the past few days I have: 1) I have gone back to leaving the various FBs of the motion always called, all of them, and in the state machine I use a boolean to activate the various useful Execute. (But in the future I want to go back and try the programming technique with which I wanted to develop this project); 2) For the occasional error: SMC_FB_WASNT_CALLED_DURING_MOTION perhaps it was due to the fact that I had set the Ethercat bus synchronism only at the CAN master level, but not at the level of individual drives. I have now also activated it for the individual drives and it does indeed seem to have been resolved, but having also adopted the programming technique mentioned in point 1), I cannot say whether this was the solution to the problem, or instead the previous point. Is there an error ‘regulator or start not set’ in the device log before the error ‘motion generating FB wasn't called for at least one cycle’? I can't answer that right now. By now the machine is running and I am no longer there, at this one. Also, I seem to remember that the 'fbeFBerror' drive structure (5-element array), does not cycle, BUT ONCE THE 5 EVENTS AFTER SWITCHING ON, IT DOES NOT UPDATE ANYMORE (but that's another issue), so diagnostics were not easy.
Last updated: 2024-07-24

Post by solidlogicguy on Little endian to Float from Modbus RTU CODESYS Forge talk (Post)
Hello, I got a device from which I require to read values from I am using a WAGO PLC 750-8212 and I am communicating through Modbus Master FUNCTION BLOCK from library WagoAppPLCModbus in Codesys 3.5 to this device. I already receive data from the device that is a CVM to monitor voltage from a fuel cell. The technical support of the company that makes these devices says that the data is sent in little endian form. And I want to convert it to a float value. The tech support sent me the next instructions of how to do it but I am new using codesys, so any advice or help I will really appreciate so much. Message from tech support: The process is complicated, better to do it with already implemented library in the language/program you use. Basically the process should be next: To convert the two Modbus registers containing parts of a 32-bit float in little-endian byte order to a floating-point number using mathematical operations, you first need to combine the two 16-bit integers (assuming reg1 is the lower word and reg2 is the higher word) and then interpret the result according to the IEEE 754 standard. Given: - Register 192 (reg1) = 4096 - Register 193 (reg2) = 14884 Step 1: Combine the two registers. Since we are dealing with little-endian byte order, reg2 is the high word, and reg1 is the low word: combined = reg2 * 2^16 + reg1 combined = 14884 * 65536 + 4096 combined = 975175680 + 4096 combined = 975179776 Step 2: Convert the combined value to binary: combined_binary = '1110101101011100000000000000000' Step 3: Split the binary into IEEE 754 components: Sign bit (1 bit): 0 Exponent (8 bits): 11101011 Mantissa (23 bits): 01011100000000000000000 Step 4: Convert the binary exponent to decimal and subtract the bias (127 for 32-bit floats): exponent = int('11101011', 2) - 127 exponent = 235 - 127 exponent = 108 Step 5: Calculate the mantissa as a fraction: The mantissa in IEEE 754 format is the fractional part after the leading 1 (which is implicit). Therefore, we need to convert the binary mantissa to decimal and add the implicit leading 1: mantissa_fractional = 1 + int('01011100000000000000000', 2) / 2^23 mantissa_fractional = 1 + 18688 / 8388608 mantissa_fractional = 1 + 0.002227783203125 mantissa_fractional ≈ 1.002227783203125 Step 6: Combine the sign, exponent, and mantissa to get the float value: float_value = (-1)^0 * mantissa_fractional * 2^exponent float_value = 1 * 1.002227783203125 * 2^108 Because the exponent is quite large, the resulting float value is a very large number.
Last updated: 2023-12-15

Post by gustavocsw on MQTT memory leak problem CODESYS Forge talk (Post)
Hello everyone, I'm using the IoT Library to implement the MQTT communication with my local broker server in order to publish and subscribe at specifics topics to share and consume information about my application. But, it seems that are occurring some memory leak problem in a "high" frequency (more than 10 Hz) subscribe process. I follow the same method as in IoT Lib exemples, and at first looks perfect but my PLC was rebooting frequently and when I check its memory usage that was increasing as fast as the subscribe massage was sent. I'm using a WEG PLC410 and a WEG PLC500, and this error occurred in both of them (including in CODESYS Control Win x64). The application sends to the system a message JSON with the float payload Ex. {"data" : 0.8500}, but this happens with a INT, or BOL as well. I use the follow code in my application to find the value: //FindFirstValueByKey VARs PROGRAM JSON_VELO VAR //------Setting the JSON Subscriber to Set the Relay Value jsonDataVelo : JSON.JSONData; jsonByteArrayReaderVelo : JSON.JSONByteArrayReader; xST1okVelo : BOOL; FindFirstValueByKeyVelo : JSON.FindFirstValueByKey; jsonElementVelo : JSON.JSONElement; xDoneReaderVelo : BOOL; xDoneFindVelo : BOOL; //STRING and WSTRING for Subscribe the massage sPayloadJsonVelo : STRING := 'opa'; psPayloadJsonVelo : POINTER TO BYTE := ADR(sPayloadJsonVelo); //wsPayloadJsonRelaySet : WSTRING := "opa"; wsPayloadJsonVelo : WSTRING := STRING_TO_WSTRING('opa'); pwsPayloadJsonVelo : POINTER TO WORD := ADR(wsPayloadJsonVelo); lrVelo : LREAL; xKeepAliveVelo : BOOL; xSetVelo : BOOL; RSSet : RS; LIMPAR : STRING; //Find the msg end sFindVelo : STRING := '}'; psFindVelo : POINTER TO STRING := ADR(sFindVelo); iLenVelo : INT; iSizeVelo : INT := 12; udiContMsg : UDINT; END_VAR // FindFirstValueByKey CODE // Relay Set configuration xSetVelo := MQTT_SUBSCRIBER.RSVelo.Q1; IF xSetVelo THEN xKeepAliveVelo := TRUE; END_IF IF xKeepAliveVelo THEN udiContMsg := udiContMsg + 1; iLenVelo := TO_INT(StrLenA(psPayloadJsonVelo)); iSizeVelo := iLenVelo - TO_INT(MQTT_SUBSCRIBER.udiPayloadSizeVelo); StrDeleteA(psPayloadJsonVelo,iSizeVelo,iLenVelo); wsPayloadJsonVelo := STRING_TO_WSTRING(sPayloadJsonVelo); pwsPayloadJsonVelo := ADR(wsPayloadJsonVelo); //MQTT.ConvertUTF8toUTF16(sourceStart:= ADR(sPayloadJsonVelo), targetStart:= ADR(wsPayloadJsonVelo), dwTargetBufferSize:= TAM, bStrictConversion:= 1); //Reset jsonByteArrayReader jsonByteArrayReaderVelo ( xExecute := TRUE, pwData := pwsPayloadJsonVelo, jsonData := jsonDataVelo, xDone => xDoneReaderVelo ); FindFirstValueByKeyVelo( xExecute := xDoneReaderVelo, wsKey := "data", diStartIndex:= 0, jsonData := jsonDataVelo, jsonElement => jsonElementVelo, xDone => xDoneFindVelo ); IF xDoneFindVelo THEN lrVelo := jsonElementVelo.value.lrValue; //Reset jsonByteArrayReader jsonByteArrayReaderVelo ( xExecute := FALSE, pwData := pwsPayloadJsonVelo, jsonData := jsonDataVelo, xDone => xDoneReaderVelo ); FindFirstValueByKeyVelo( xExecute := FALSE, wsKey := "data", diStartIndex:= 1, jsonData := jsonDataVelo, jsonElement => jsonElementVelo, xDone => xDoneFindVelo ); xKeepAliveVelo := FALSE; GVL.xSetVeloRead := TRUE; END_IF END_IF And this to subscribe at the topic: //SUBSCRIBE VAR: //----------------- Subscribe Velocity ----------------------- MQTTSubscribeVelo : MQTT.MQTTSubscribe;//Variable MQTTSubscriber block -X - function-X wsTopicSubscribeVelo : WSTRING(1024) := "CORE/odometry/GET/data/simp"; // Topic to publish a message sSubscribeMassageVelo : STRING; udiPayloadSizeVelo : UDINT; xSDoneVelo : BOOL; xSErrorVelo : BOOL; xReceiveVelo : BOOL; eSTypeVelo : MQTT.MQTT_ERROR; eSMQTTErrorVelo : MQTT.MQTT_ERROR; RSVelo : RS; udiCont : UDINT; //SUBSCRIBE CODE: MQTTSubscribeVelo( xEnable:= MQTT_CLIENT.xConnection_Broker AND NOT xSErrorVelo AND NOT JSON_VELO.xKeepAliveVelo, pbPayload:= JSON_VELO.psPayloadJsonVelo, udiMaxPayloadSize:= SIZEOF(JSON_VELO.sPayloadJsonVelo), udiPayloadSize => udiPayloadSizeVelo, mqttClient:= MQTT_CLIENT.ClientMQTT, wsTopicFilter:=wsTopicSubscribeVelo, xDone => xSDoneVelo, xError=> xSErrorVelo, xReceived => xReceiveVelo, eMQTTError=> eSMQTTErrorVelo ); RSVelo(SET := xReceiveVelo, RESET1 := JSON_VELO.xKeepAliveVelo);
Last updated: 2024-09-09

Post by george32 on Readable IO names CODESYS Forge talk (Post)
Hello Folks, I have a quite basic understanding of how PLC programming works. However I keep getting stuck on 1 problem I could not get my head around. The problem is as follow: I have a PLC with 60 IO (20 inputs, 40 outputs). Each IO is defined as a function block. Furthermore I have an external IO card connected trough a CanBus connection. This IO card has 4 analog input channels (USINT), 4 digital inputs (Bool) and 4, digital outputs (Bool) Because I have 2 different components which both has data have I made 4 arrays to store the data off every component in one variable. PLC_Input: Array [1..20] of BOOL; PLC_Output: Array [1..40] of BOOL IOCard_Input: Array [1..8] of BOOL IOCard_Output: Array [1..4] of BOOL Because the control and reading of the different in and outputs is done by a TCP connection I want to use some kind of enumeration or struct to give each index a name so that my main would be a little bit more readable instead of all the magic numbers. Also this would make my program more dynamic for the furter in case I need to changes some in the IO nummers. For example: pump is placed on the fysical terminal strip number place 54, which is the 3th output of the IO card in the program: if I am sending a message with value 54 I would like to control IOCard_Output[3]. If there is a solution or methode to get this done, I can eventually do the following in my main program: IOCard_Output[Pump]. I have tried the following: IOCard_Output[Pump - 51] with an enumration but this keeps raising an error I hope some of you could help me further with this problem. In gross lines: I want to couple all the different IO to a more readable name and this readable name should control the right Array index Thanks in advance, George
Last updated: 2024-09-26

Post by paulg on RasPi CAA Serial example - unexpected behavior during debug CODESYS Forge talk (Post)
I've trimmed down the CAA Serial Codesys example to only listen on one port but, when stepping through the Case structure in debug mode, it jumps out of the structure during a specific point in every scan (I'll point it out below after describing the setup and listing the code). I'm using a Pi 4 Model B, and I have an Arduino Nano Every plugged in via USB which is streaming the following serial message at 1 Hz: Time since opening connection: 1 s Time since opening connection: 2 s ...and so on. The Pi shows the Nano at /dev/ttyACM0 so I edited CODESYSControl_User.cfg to read: Linux.Devicefile=/dev/ttyACM The code in my PLC_PRG is (ignore some of the comments, I hadn't deleted them out from the original example): PROGRAM PLC_PRG VAR xStartTest : BOOL:= TRUE; iState : INT; xTestDone : BOOL;(* True, when the test was done succesfully *) (* Settings to communicate with the COM Port *) aCom1Params : ARRAY [1..7] OF COM.PARAMETER; como1 : COM.Open; comc1 : COM.Close; comw1 : COM.Write; comr1 : COM.Read; //sWrite : STRING := 'Test String!'; sRead : STRING(25); szRead : CAA.SIZE; xCom1OpenError : BOOL; xCom1CloseError : BOOL; xCom1WriteError : BOOL; xCom1ReadError : BOOL; END_VAR //This example shows the communication of two COM Ports with each other. //The first one writes a string of characters, which is read by the second one. //After successful execution, the two COM Ports are closed and the test is done. IF xStartTest THEN CASE iState OF 0: //The parameters are set for the COM Port aCom1Params[1].udiParameterId := COM.CAA_Parameter_Constants.udiPort; aCom1Params[1].udiValue := 1; // the correct Port should be adapted aCom1Params[2].udiParameterId := COM.CAA_Parameter_Constants.udiBaudrate; aCom1Params[2].udiValue := 115200; aCom1Params[3].udiParameterId := COM.CAA_Parameter_Constants.udiParity; aCom1Params[3].udiValue := INT_TO_UDINT(COM.PARITY.NONE); aCom1Params[4].udiParameterId := COM.CAA_Parameter_Constants.udiStopBits; aCom1Params[4].udiValue := INT_TO_UDINT(COM.STOPBIT.ONESTOPBIT); aCom1Params[5].udiParameterId := COM.CAA_Parameter_Constants.udiTimeout; aCom1Params[5].udiValue := 0; aCom1Params[6].udiParameterId := COM.CAA_Parameter_Constants.udiByteSize; aCom1Params[6].udiValue := 8; aCom1Params[7].udiParameterId := COM.CAA_Parameter_Constants.udiBinary; aCom1Params[7].udiValue := 0; //The first Port is opened with the given parameters como1(xExecute := TRUE, usiListLength:=SIZEOF(aCom1Params)/SIZEOF(COM.PARAMETER),pParameterList:= ADR(aCom1Params)); IF como1.xError THEN xCom1OpenError := TRUE; iState := 1000; END_IF //After a successful opening, the next state is reached IF como1.xDone THEN iState := 15; END_IF 15: // the reading process is started comr1(xExecute := TRUE,hCom:= como1.hCom, pBuffer:= ADR(sRead), szBuffer:= SIZEOF(sRead)); IF comr1.xError THEN xCom1ReadError := TRUE; END_IF //After completion the size of the written bytes are saved IF comr1.xDone OR comr1.xError THEN szRead := comr1.szSize; iState := 20; END_IF 20: // If everything was successful the ports are closed and the handles are released comc1(xExecute := TRUE,hCom:= como1.hCom); IF comc1.xError THEN xCom1CloseError := TRUE; END_IF IF comc1.xDone OR comc1.xError THEN iState := 25; END_IF 25: // The first port is closed and the used handle released xTestDone := TRUE; xStartTest := FALSE; iState := 0; como1(xExecute := FALSE); comw1(xExecute := FALSE); comc1(xExecute := FALSE); ELSE iState := 0; END_CASE END_IF I realize as I write this that the .udiPort should be 0 and not 1, but that shouldn't be causing the issue I'm seeing. I'm forcing xStartTest:=TRUE every scan so that I can step into each line and observe what's happening. What I see is that the port parameters are set and the port is opened with no errors, but the code jumps out of the case structure to the last line every time it reaches (and I step into) the iState:=15 line (at the end of the iState:=0 block). So every scan cycle it goes through the block for iState=0 and jumps out at the same spot. I'm a little new to PLC programming so I may be misunderstanding the flow, but shouldn't this case structure keep moving down in the same scan? If it only handles one case per scan, why doesn't the value of iState persist? Thanks! Update: I restarted the Codesys control today and I was then able to see an error for como1.eError of "WRONG_PARAMETER". I tried doing some digging and another post made me think I should add another line to CODESYSControl_User.cfg, so I now have: [SysCom] Linux.Devicefile=/dev/ttyACM portnum := COM.SysCom.SYS_COMPORT1 So now when I set .udiPort to 1, I get "NO_ERROR" but I also don't read anything from the port (i.e. szRead = 0 always). If I try setting the port to 0 (which I'm confused about, because I added a COMPORT1 line but the device shows on the Pi as ACM0), I get the "WRONG_PARAMETER" error again. Is there an easier way to troubleshoot the Pi and view what ports the Codesys runtime is actually able to see while the Pi is running?
Last updated: 2024-06-06

Post by scoob on ModbusFB - Slow Response Time CODESYS Forge talk (Post)
Hello, I have been trying to use the ModbusFB functions so I can put some code into libraries, but it seems to be very slow for me. I have a Modbus device with 100ms registers. I previously setup 10 channels in the 'traditional' Modbus Slave with channels and mappings - and set a cyclic trigger at 100ms - this worked fine. I then tried the ModbusFB example, and setup reading the same 10 blocks of modbus addresses, copying the example and putting all of the requests into an array and triggering the requests sequentially. I timed how long the requests are taking to get round to each one, and it is around 1s 450ms. How do I speed this up to match the cyclic time? IF NOT(init) THEN init := TRUE; // Set the required IP address: ipAddress[0] := 192; ipAddress[1] := 168; ipAddress[2] := 1; ipAddress[3] := 10; // Pass the required IP address to the clinet FB: client_NetworkSwitch.aIPaddr := ipAddress; client_NetworkSwitch.udiLogOptions := (ModbusFB.LoggingOptions.ClientConnectDisconnect OR ModbusFB.LoggingOptions.ClientReceivedValidReplies); // Try to connect the client client_NetworkSwitch(xConnect:=TRUE); // Configure all the channels to read connecting them to the client: portStatus_Request(rClient := client_NetworkSwitch, uiStartItem := 4096, uiQuantity := 32, pData := ADR(portStatus), udiReplyTimeout := udiReplyTimeout); portSpeed_Request(rClient := client_NetworkSwitch, uiStartItem := 4352, uiQuantity := 32, pData := ADR(portSpeed)); flowControl_Request(rClient := client_NetworkSwitch, uiStartItem := 4608, uiQuantity := 32, pData := ADR(flowControl)); linkUpCounter_Request(rClient := client_NetworkSwitch, uiStartItem := 5888, uiQuantity := 32, pData := ADR(linkUpCounter)); txPacketCounter1_Request(rClient := client_NetworkSwitch, uiStartItem := 8192, uiQuantity := 100, pData := ADR(txPacketCounter1)); txPacketCounter2_Request(rClient := client_NetworkSwitch, uiStartItem := 8292, uiQuantity := 28, pData := ADR(txPacketCounter2)); rxPacketCounter1_Request(rClient := client_NetworkSwitch, uiStartItem := 8448, uiQuantity := 100, pData := ADR(rxPacketCounter1)); rxPacketCounter2_Request(rClient := client_NetworkSwitch, uiStartItem := 8548, uiQuantity := 28, pData := ADR(rxPacketCounter2)); txErrors_Request(rClient := client_NetworkSwitch, uiStartItem := 8704, uiQuantity := 64, pData := ADR(txErrors)); rxErrors_Request(rClient := client_NetworkSwitch, uiStartItem := 8960, uiQuantity := 64, pData := ADR(rxErrors)); // Trigger all client requests initially FOR clientRequestsCnt := 0 TO (SIZEOF(clientRequests)/SIZEOF(clientRequests[0]))-1 DO pClientRequest := clientRequests[clientRequestsCnt]; pClientRequest^.xExecute := TRUE; END_FOR // Prepare sequential trigger / control of client requests. clientRequestsCnt := 0; pClientRequest := clientRequests[clientRequestsCnt]; END_IF // Call the client to do request processing: client_NetworkSwitch(); // Now we trigger client request sequentially ... IF NOT pClientRequest^.xExecute AND NOT pClientRequest^.xDone AND run AND client_NetworkSwitch.xConnected THEN pClientRequest^.xExecute := TRUE; END_IF // .. and check result/error IF pClientRequest^.xExecute AND run AND client_NetworkSwitch.xConnected THEN IF pClientRequest^.xDone THEN // Prepare next trigger of client request (a rising edge of xExecute) pClientRequest^.xExecute := FALSE; IF clientRequestsCnt < SIZEOF(clientRequests)/SIZEOF(clientRequests[0])-1 THEN // next client request clientRequestsCnt := clientRequestsCnt + 1; ELSE clientRequestsIterationCounter := clientRequestsIterationCounter + 1; clientRequestsCnt := 0; END_IF pClientRequest := clientRequests[clientRequestsCnt]; END_IF END_IF I did try a semi-coded way using the IoDrvModbusTCP library, and setting the slave com settings, then 10 commands and 10 requests, then using a TP on xDone as a pause, before triggering another request - this is time the delay is around 120ms - so the device is fine with the speed, just something I am doing wrong in the ModbusFB method I am sure.
Last updated: 2024-04-26

Post by mubeta on Some 'pathetic' errors in SoftMotion program CODESYS Forge talk (Post)
Hello everyone, I have a very simple program for the process, but it's driving me crazy and I can't see the problems I'm left with: Short topological description: Dual Core Berghof controller with softmotion runtime version 3.5.19.30; Two axes with servodrive on canopen bus, clocked distributed from master; Ethercat I/O node; 2 ms ethercat task, 2 ms canopen bus cycle time; I/O objects of the canopen master and canopen drives connected to the ethercat task cycle; Problem 1: Two separate programs each manage their own axis and drive, with separate state machines. A first axis moves primarily in velocity, except having to position itself absolutely at a predetermined point at the end of the job; the second axis, on the other hand, is a paper unwinder that changes, for each job cycle, from actions in absolute, relative, and cam displacement with the master axis. Well, the state machine of both axes was written in such a way as to call running the useful FB and change it on state change in this way: CASE i_stateMachine OF 0: o_Power(Enable := TRUE, bRegulatorOn := FALSE, bDriveStart := FALSE, Axis := o_PaperUnwinderAxis); o_MoveAbs(Execute := FALSE, Axis := o_PaperUnwinderAxis); o_MoveRel(Execute := FALSE, Axis := o_PaperUnwinderAxis); o_CamSelect(Execute := FALSE, Master := o_MachineAxis, Slave := o_PaperUnwinderAxis, CamTable := cam_PaperUnwinder); o_CamIn(Execute := FALSE, Master := MachineEncoder, Slave := o_PaperUnwinderAxis); o_CamOut(Execute := FALSE, Slave := o_PaperUnwinderAxis); o_SetPosition(Execute := FALSE, Axis := o_PaperUnwinderAxis); IF ... THEN i_StateMachine := 10; END_IF; 10: o_Power( Enable := TRUE, bRegulatorOn := TRUE, bDriveStart := TRUE, Axis := o_PaperUnwinderAxis ); IF o_Power.Status THEN i_StateMachine := 20; END_IF; 20: (* Avanzamento carta *) o_MoveAbs( Execute := TRUE, Position := o_Somewhere, Velocity := 25.0, Acceleration := 3666.7, Deceleration := 3666.7, Jerk := 48000.0, Direction := MC_DIRECTION.positive, Axis := o_PaperUnwinderAxis ); IF o_MoveAbs.Done THEN o_MoveAbs(Execute := FALSE, Axis := o_PaperUnwinderAxis); i_StateMachine := 30; END_IF 30: d_HomingPosition := ...; o_SetPosition( Execute := TRUE, Position := d_HomingPosition, Mode := FALSE, Axis := o_PaperUnwinderAxis ); (* ... *) IF o_SetPosition.Done = TRUE THEN o_SetPosition(Execute := FALSE, Axis := o_PaperUnwinderAxis ); o_LogServer.Append(sMessage := '...', lscClass := LOGSERVER_CLASS.ALWAYS, sdt := o_CommonsMgrData.systime.sdtLocal); i_StateMachine := 40; END_IF; 50: ... The code above is a sketchy example of what I wanted to write. But it gives me a spot problem: in some, the state change results in a drive error, which is unrecoverable except with a reinitialization via SM3_ReinitDrive(). Things are improved a little if in the program I always run the call of all softmotion blocks in this way: o_Power(Axis := o_PaperUnwinderAxis); o_Jog(Axis := o_PaperUnwinderAxis); o_Halt(Axis := o_PaperUnwinderAxis); o_MoveAbs(Axis := o_PaperUnwinderAxis); o_MoveRel(Axis := o_PaperUnwinderAxis); o_CamIn(Master := MachineEncoder, Slave := o_PaperUnwinderAxis); o_CamOut(Slave := o_PaperUnwinderAxis); If I don't execute all the calls of all the motion FBs used, when exchanging machine state often (but not always), the axis goes into error with event id THE_FB_WASNT_CALL... Done a little diagnostics it seems that the FBs return the bDone, before they are completely terminated. I tried doing the machine state exchange not with the bDone bit of the FBs, but with the 'standstill' state of the axis. It didn't seem to change anything. Problem 2: During the use SM3_ReinitDrive() I get the erro in the log: "NetID 0: SDO read error for object 16#607C..." Assuming that the device involved it's one of the two servodrive, (no others device are present in the network), I don't found any object 0x607C in the 'possible object list in/out' of the two drive, and I don't understand where this object can be listed. So any ideas and suggestions regarding these two issues will be very, very welcome. If you need the source project, I am willing to send it.
Last updated: 2024-07-17

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