Post by jeffg on ERROR: GetNetLinkSockAndInfoByMac(): could not open netlink socket: Too many open files ^{CODESYS Forge talk (Post)}
I just installed codesys runtime on a raspberry pi Cortex-A72 (ARM v8) 64-bit SoC @ 1.5GHz (Compute Module 4) I am running on Codesys control for raspberry pi 64 SL ver 4.13.0 and I keep getting a crash after about five to ten minutes. This program was running fine on a 32bit system with runtime 4.8 previously but they upgraded the panel PC cause it got smashed. Looking at the logs I see this error "ERROR: GetNetLinkSockAndInfoByMac(): could not open netlink socket: Too many open files" at the time of crash. I do have a UDP socket open for a serial to ethernet adapter and im wondering if maybe its opening a bunch of sockets and while receiving messages, Im not sending anything to the device only receiving. Below is the code used for the UDP VAR // Scale Comm fbPeerServer : NBS.UDP_Peer; ipAddress : NBS.IPv4Address; fbReceive : NBS.UDP_Receive; xPeerActiv : BOOL := TRUE; abyReceive : ARRAY [0..255] OF BYTE; sLastValidReceive : STRING(255); udiIndex : UDINT; END_VAR IF xPeerActiv AND NOT fbPeerServer.xBusy THEN ipAddress.SetInitialValue(ipAddress := gvlSettings.sIPAddres); fbPeerServer(xEnable := TRUE, itfIPAddress := ipAddress, uiPort := gvlSettings.uiPort); END_IF fbPeerServer(); fbReceive(xEnable := fbPeerServer.xBusy, itfPeer := fbPeerServer, pData := ADR(abyReceive), udiSize := SIZEOF(abyReceive)); IF fbReceive.udiCount > 0 THEN IF fbReceive.udiCount < SIZEOF(sLastValidReceive) THEN SysMem.SysMemCpy(pDest := ADR(sLastValidReceive), pSrc := ADR(abyReceive), udiCount := fbReceive.udiCount); // Set End of String sLastValidReceive[fbReceive.udiCount] := 0; END_IF END_IF If anyone as seen this I could really use some help figuring it out. I included the Log report
Last updated: 2024-09-19

Post by fmon on Modbus : dis- / re-connect cable: modbus does not re-start ^{CODESYS Forge talk (Post)}
Hello, I am using codesys Modbus TCP client (4.4.0.0) to communicate with a python modbus server (package pyModbusTCP). I first start my python server on the distant machine. After a fresh codesys compilation, a plc connection/transfer and a PLC run, the modbus connection is OK. Every time in this context the connection is created correctly. When I shut down the server, the modbus connection falls, that is normal. When I restart the python server, impossible to recreate the modbus connexion. With the client autoreconnection, I see on my server that the client tries to connect but unsuccesfully. I have the following message : DEBUG:pyModbusTCP.server:accept new connection from ClientInfo(address='192.168.1.20', port=33476) DEBUG:pyModbusTCP.server:Exception during request handling: NetworkError('recv return null') I tried to stop the codesys client and to restart it with these commands : Modbus_TCP_Client.xStop := True; // Or False Modbus_TCP_Client.Enable := True; // Or False Modbus_TCP_Server.Enable := True; // Or False I tried to confirm the error manually to force reconnection with: Modbus_TCP_Server_Motors.xConfirmError := TRUE; I tried also this command to STOP/RESET/START client and server (codesys side) but nothing happens : status_client := Modbus_TCP_Client.SetCommunicationState(eRequestedState := DED.DEVICE_TRANSITION_STATE.STOP); // .RESET & .START The answer of this function when executed is "status_client = NOT_SUPPORTED" It seems that is a socket problem, but I do not understand if it is on the client or server side. I tried a modbus simulator called "ananas.exe" and the result is the same. Impossible to get a modbus reconnection. What is different at the first connection and at a reconnection attempt ? Thanks for your help
Last updated: 2025-03-14

Post by fmon on Modbus TCP client reconnection problem ^{CODESYS Forge talk (Post)}
Hello, I am using codesys Modbus TCP client (4.4.0.0) to communicate with a python modbus server (package pyModbusTCP). I first start my python server on the distant machine. After a fresh codesys compilation, a plc connection/transfer and a PLC run, the modbus connection is OK. Every time in this context the connection is created correctly. When I shut down the server, the modbus connection falls, that is normal. When I restart the python server, impossible to recreate the modbus connexion. With the client autoreconnection, I see on my server that the client tries to connect but unsuccesfully. I have the following message : DEBUG:pyModbusTCP.server:accept new connection from ClientInfo(address='192.168.1.20', port=33476) DEBUG:pyModbusTCP.server:Exception during request handling: NetworkError('recv return null') I tried to stop the codesys client and to restart it with these commands : Modbus_TCP_Client.xStop := True; // Or False Modbus_TCP_Client.Enable := True; // Or False Modbus_TCP_Server.Enable := True; // Or False I tried to confirm the error manually to force reconnection with: Modbus_TCP_Server_Motors.xConfirmError := TRUE; I tried also this command to STOP/RESET/START client and server (codesys side) but nothing happens : status_client := Modbus_TCP_Client.SetCommunicationState(eRequestedState := DED.DEVICE_TRANSITION_STATE.STOP); // .RESET & .START The answer of this function when executed is "status_client = NOT_SUPPORTED". Is it normal ? It seems that is a socket problem, but I do not understand if it is on the client or server side. I tried a modbus simulator called "ananas.exe" and the result is the same. Impossible to get a modbus client reconnection. What is different at the first client connection and at a reconnection attempt ? Thanks for your help
Last updated: 2025-03-17

Post by otbeka on CAA File Handling: "Read only" error ^{CODESYS Forge talk (Post)}
Hi, On CODESYS V3.5.19.50 I am using the latest 3S File Access library (CAA File & CAA Types) to save and retrieve configuration data from the User Data section of an SD card, via file called config.txt. The application reads the file to memory once upon initialisation, and then the only other operation is overwriting the file with the updated configuration whenever the user changes the settings. An issue is ocurring, seemingly randomly, where the config.txt file, and all surrounding directories, cannot be written to by the unit, returning a READ_ONLY_CAA error upon file open. This sometimes does not clear even after power-cycling the PLC several times, yet checking the file permissions with ls -l shows normal read, write, and execute access. I am wondering if this is caused by the PLC itself or by an issue in my application. I have included my CAA File handler function block (SD_Card_Bin(FB).txt) and any associated types/calls below: TYPE ConfigData : STRUCT Config : ARRAY[0..256] OF STRING(64); NumberOfStrings : UDINT; END_STRUCT END_TYPE TYPE Buffer : STRUCT Data : ARRAY[0..SIZEOF(ConfigData)] OF BYTE; DataLength : UDINT; END_STRUCT END_TYPE A case within my MAIN PRG: mode.WriteConfigDataToFile: VisuElems.CURRENTVISU := 'Screen_Write'; IF xModeHasChanged THEN iErrorCount := 0; iRoute := 0; END_IF CASE iRoute OF 0: inBuffer := ConfigData_To_Buffer(GVL.UnitData); xConfigError := FALSE; xDataConfigured := FALSE; iRoute := 1; 1 : //Read Data from Card SD_Card_Bin.strFileName :=FileName; SD_Card_Bin.iFileOperation := 2; SD_Card_Bin(xExecute :=TRUE, WriteBuffer := inBuffer, xDone =>xDataConfigured, xError=>xConfigError, strErrorCodes=>strError); IF xDataConfigured THEN SD_Card_Bin(xExecute :=FALSE); IF xConfigError THEN iRoute := 32767; ELSE iRoute :=100; END_IF END_IF 100: // The end bCurMode := mode.DisplayProcessVariables; 32767: // Config error iErrorCount := iErrorCount + 1; IF iErrorCount > 2 THEN // Repeats 3 times, if no progress abandons and returns error bCurMode := mode.WriteError; ELSE iRoute := 0; // Try again END_IF END_CASE I'd like to rule out my application as the cause of this bug - help via comments or criticism would be greatly appreciated.
Last updated: 2025-03-19

Post by edson-bueno on SysProcess Execute Command unable to run commands with special characters ^{CODESYS Forge talk (Post)}
Hi, I found the same issue, and I fixed with this steps: 1st go to codesys .cfg file. sudo nano CODESYSControl.cfg Then insert this: [SysProcess] BasePriority=Realtime Command=AllowAll Now we need to grant codesys root rights on Linux. Step 1: Create or edit the systemd override configuration: sudo systemctl edit codesyscontrol In the editor that opens, insert: [Service] User=root Save and exit: Press Ctrl+O to save Press Ctrl+X to exit Step 2: Reload systemd and reboot To apply the override: sudo systemctl daemon-reexec sudo systemctl daemon-reload sudo reboot Step 3: Confirm CODESYS is running as root After reboot, open the terminal and run: ps aux | grep codesyscontrol You should see something like: root 1234 ... /opt/codesys/bin/codesyscontrol.bin ... If instead it shows admin or another user, the override was not applied correctly. Step 4: (Optional) Confirm from within CODESYS In your CODESYS project, insert this test code to run the Linux command whoami: Make sure the lib SysProcessImplementation, SysTypes, and CmpErrors is on the project. VAR sCommand : STRING := '/usr/bin/whoami'; sOutput : STRING(255); refCommand : REFERENCE TO STRING; refOutput : REFERENCE TO STRING; resultCmd : UDINT; END_VAR refCommand REF= sCommand; refOutput REF= sOutput; SysProcessExecuteCommand2( pszCommand := refCommand, pszStdOut := refOutput, udiStdOutLen := SIZEOF(sOutput), pResult := ADR(resultCmd) ); Notes & Warnings This method gives full system access to the CODESYS runtime — do not expose this system to the public network without protection. Do not use sudo in commands inside CODESYS when the runtime is already running as root. @tomas111, in case you want to read the temperatur, use this command: sCommand:STRING:='/usr/bin/vcgencmd measure_temp';
Last updated: 2025-05-20

Post by jeindhoven on Deploying to raspberry pi 5 hangs ^{CODESYS Forge talk (Post)}
Hi CoDeSys support forum, hope that this is the correct place to ask this. Might be double as i am new to Codesys and dont know all terminology. I am trying to test Codesys with a virtual plc on a raspberry pi 5. Already figured that i need Tools -> Deploy Control SL, enter Communication parameters. Codesys says "Connected". Then tab "Deployment", there i select "CODESYS Control for Raspberri Pi SL" and "4.16.0.0 (all)". Click "Install" and the gui turns grey and unresponsive. The titlebar says "Untitled1.project - CODESYS (Not Responding)" as well. Restarting Codesys and checking shows no package was installed. How to deploy the runtime? Thank you in advance for your time. Edit: After some patience, an error showed up: "Error when sending ssh heartbeat: Session operation has timed out" "Error installing codesyscontrol" Any pointers to what remote command might have failed, or log of some sort, would be welcome. Software versions: Codesys version 3.5.21.10 Raspberry pi 5 (deployment machine): $ uname -a Linux raspberrypi 6.1.21-v8+ #1642 SMP PREEMPT Mon Apr 3 17:24:16 BST 2023 aarch64 GNU/Linux $ lsb_release -a No LSB modules are available. Distributor ID: Debian Description: Debian GNU/Linux 11 (bullseye) Release: 11 Codename: bullseye $ apt list --installed | grep openssh-server openssh-server/oldstable,now 1:8.4p1-5+deb11u3 arm64 Development machine: $ uname -a Linux 2B 6.1.0-35-amd64 #1 SMP PREEMPT_DYNAMIC Debian 6.1.137-1 (2025-05-07) x86_64 GNU/Linux $ lsb_release -a No LSB modules are available. Distributor ID: Debian Description: Debian GNU/Linux 12 (bookworm) Release: 12 Codename: bookworm VirtualBox Version 7.0.26 r168464 (Qt5.15.8) Virtual OS: Windows 10 Pro 64-bit (10.0, Build 19045) .NET version 4.0.30319.42000
Last updated: 2025-06-22

Post by jami on Reading multiple lines from csv file ^{CODESYS Forge talk (Post)}
Hello, i am trying to read multiple lines from csv file with caa file library and oscat. I have wrote 7 lines in the csv with separation '$R$L'. In my "extracting values" part I check line feeds and chars. After that I convert my buffer to string with oscat but I'm only able to read the first line from the csv. No matter if I even change start position where I start converting the buffer, I only get the first line. Here's my code for the reading and extracting value parts: 4: (*Reading the file*) fileread.hFile := filehandle; fileread.pBuffer := ADR(buffer); filesize1:=SIZEOF (buffer); fileread.szbuffer:=filesize1; fileread.udiTimeOut := 100000; fileread(xExecute := TRUE); IF fileRead.xDone THEN iFilesize:=TO_INT(fileread.szSize); writestate:=3; fileRead.xExecute := FALSE; END_IF 5: (*Extracting values*) //here i check the number of line feeds and chars. It works WHILE i < ifilesize DO c:=buffer[i]; IF c= 10 THEN IF lineindex<=99 THEN lineIndex := lineIndex + 1; END_IF ELSIF c <> 13 THEN IF charIndex <= 1000 THEN charIndex := charIndex + 1; END_IF END_IF i := i + 1; END_WHILE // Here i convert the buffer to string and transfer it to filelines:ARRAY[0..99] of string[254]. trig(CLK:=BUTTON); IF trig.Q THEN fileLines[i2]:=oscat_basic.BUFFER_TO_STRING(PT:=ADR(buffer), Size:=TO_UINT(fileread.szBuffer), start:=TO_UINT(bufferStart), stop:=TO_UINT(filesize1)); i2:=i2+1; bufferstart:=bufferstart+80; END_IF If anyone has idea how to read multiple lines, it would be nice. Even if you have example codes that work, that would help a lot.
Last updated: 2025-07-18

Post by rajatdas2005 on Codesys Virtual control SL ^{CODESYS Forge talk (Post)}
Dear All, This is regarding Codesys Virtual control SL demo version. I am facing one issue. First I will describe the steps what I have followed till now. 1. In a PC I have Windows OS. Here Codesys IDE is installed, and also using the installer option of IDE I have also installed Codesys Virtual control SL. 2. A edge-gateway is also running in the same windows PC as local host. 3. Next I have a seperate PC with Ubuntu OS with docker installed. This machine is in the same network. 4. Now I have created a project in Windows machine using device "Codesys Virtual control SL". 5. In the Ubuntu machine I am running the Codesys Virtual control SL as docker and it is using the ubuntu machine network only. 6. Next using the localhost edge-gateway when I am searching the virtual control SL docker it is able to detect it. (screenshot attached) 7. But after creating the creadentials it is telling No Device is responding. 8. I have also checked the wireshark logs and able to see that in destination port 11740 data is coming. 9. From windows PC telnet ip 11740 is also working. 10. Ping is also working ===========================================LOGS ========================= sudo ss -tlnp | grep -E "(443|1217|4840|8080|11740)" LISTEN 0 10 10.135.114.142:4840 0.0.0.0: users:(("codesyscontrol.",pid=41864,fd=21)) LISTEN 0 10 172.18.0.1:4840 0.0.0.0: users:(("codesyscontrol.",pid=41864,fd=24)) LISTEN 0 10 172.17.0.1:4840 0.0.0.0: users:(("codesyscontrol.",pid=41864,fd=23)) LISTEN 0 10 127.0.0.1:4840 0.0.0.0: users:(("codesyscontrol.",pid=41864,fd=26)) LISTEN 0 10 192.168.122.1:4840 0.0.0.0: users:(("codesyscontrol.",pid=41864,fd=22)) LISTEN 0 5 0.0.0.0:11740 0.0.0.0: users:(("codesyscontrol.",pid=41864,fd=20)) LISTEN 0 128 0.0.0.0:8080 0.0.0.0: users:(("python3",pid=1280,fd=4)) LISTEN 0 10 172.19.0.1:4840 0.0.0.0: users:(("codesyscontrol.",pid=41864,fd=25))
Last updated: 2025-08-06

Post by artplc on 3.5 P20 hangs - no response ^{CODESYS Forge talk (Post)}
Subject: Solution: CODESYS Freezes Linked to Large Symbol Configuration (OPC UA) Hello everyone, I was experiencing the same problem as many here: CODESYS (v3.5 SP20+) freezing during compilation and download, especially on projects that use OPC UA for SCADA. The only workaround was to run Build > Clean all before every download. I believe I have found the root cause and a permanent solution. The Problem: The issue is directly related to a large Symbol Configuration. In my project, I only need about 700 tags for OPC UA, but the Symbol Configuration list was showing over 250,000 tags. This is because it automatically includes all variables from Global Variable Lists (GVLs) and other memory areas. When any static variable is changed, the IDE tries to rebuild this enormous list, causing it to freeze for several minutes. The Solution: Instead of letting CODESYS export every variable by default, you can use a pragma to tell it which variables or GVLs to exclude from the symbol export process. Place the following pragma at the top of any GVL or data structure that you do not want to be part of the symbol configuration: 1 {attribute 'symbol' := 'none'} 2 VAR_GLOBAL 3 // All variables in this GVL will now be excluded from the 4 // Symbol Configuration by default. 5 InternalVariable1 : INT; 6 InternalVariable2 : BOOL; 7 END_VAR After adding this pragma to all the GVLs that were not needed for OPC UA, the number of tags in my Symbol Configuration dropped to the correct amount. The compilation and download process is now fast again, with no freezing. This method is much more efficient than manually managing the symbol list in the editor. I hope this helps others who are facing this frustrating issue. Best regards.
Last updated: 2025-08-10

Post by acc00 on Redundancy Codesys Runtime, Synchronization ^{CODESYS Forge talk (Post)}
Hi, I’m currently testing the Codesys Redundancy application with 2 Raspberry Pi, with the idea is of using in my project 2 Wago PFC200 and 1 Ethercat Master with 2 Remote IO. After I configure the redundancy, and one Pi is Active and the other is Passive, if I disconnect the Ethernet cable of the Active, the Passive become Standalone, which is good, but the problem is the following: -When I recover the Ethernet connection, both stay Standalone. They will NOT Sync until I do it manually in the Codesys environment. How to make the synchronization automatically? -If both Pi/PLC stays Standalone, who is managing the IO? (Ethercat and Serial) I have done a test with an Modbus Slave, where I am sending a counter that increase every second. And I see that when both PLC are standalone, they both keep an active connection with the Slave, and both write values. This does not seem good, since according to this in my project both PLC would try to control the IO at the same time. Note: The Codesys have an option (greyed out, not possible to select) which says “Auto Sync”. What is the purpose, and why I’m not able to select it? I'm using Codesys Control for Rapsberry Pi 64SL Runtime in my test environment (2xRaspberry Pi 4), with the idea of using Codesys Control PFC 200 Runtime in my project (2xWago PFC200 and 1 Ethercat Master with 2x Wago 750-354 Ethercat Fieldbus Coupler). Using the last Codesys 3.5 version (SP19 PAtch 5). I'd appreciate a lot any help on this questions!
Last updated: 2024-01-22

Post by micik on Using Codesys example problems ^{CODESYS Forge talk (Post)}
Hello to all, I'm totally new to Codesys, but I do have some PLC programming experience, mosty with Siemens TIA and STEP7. I have just installed Codesys 3.5. sp19 and I have downloaded example with Ethernet Rockwell 1734AENT. The example can be found here: https://forge.codesys.com/prj/codesys-example/rockwell-1734-c/home/Home/ After opening, I had to manually update devices (Device, Ethernet, IP Scanner, EthernetIP adapter). However, when trying to build the project, I get the following errors: [WARNING] CODESYS_EtherNetIP_Rockwell1734AENT: Library Manager [Device: PLC Logic: Application]: C0100: Library System_VisuElemXYChart has not been added to the Library Manager, or no valid license could be found [WARNING] CODESYS_EtherNetIP_Rockwell1734AENT: Library Manager [Device: PLC Logic: Application]: C0100: Library system_visuinputs has not been added to the Library Manager, or no valid license could be found [ERROR] iodrvethernetip, 4.4.1.0 (3s - smart software solutions gmbh): ServiceCycle [IoDrvEtherNetIP]: C0040: Function 'ProcessUpdateConfigurationQueue' requires exactly '1' inputs [ERROR] iodrvethernetip, 4.4.1.0 (3s - smart software solutions gmbh): IoDrvStartBusCycle [IoDrvEtherNetIP]: C0040: Function 'GenerateRandomUINT' requires exactly '2' inputs [ERROR] iodrvethernetip, 4.4.1.0 (3s - smart software solutions gmbh): Cyclic [GenericServiceUnConnected]: C0040: Function 'GenerateRandomUINT' requires exactly '2' inputs [ERROR] cip object, 4.4.1.0 (3s - smart software solutions gmbh): ForwardOpenService [ConnectionManager]: C0040: Function 'GetAssemblies' requires exactly '3' inputs [ERROR] iodrvethernetipadapter, 4.4.0.0 (3s - smart software solutions gmbh): ServiceCycle [IoDrvEtherNetIPAdapter]: C0040: Function 'GenerateRandomUINT' requires exactly '2' inputs [ERROR] iodrvethernetip, 4.4.1.0 (3s - smart software solutions gmbh): SetupStructuredIOMapping [RemoteAdapter]: C0040: Function 'MallocData' requires exactly '1' inputs [ERROR] iodrvethernetip, 4.4.1.0 (3s - smart software solutions gmbh): SetupStructuredIOMapping [RemoteAdapter]: C0040: Function 'MallocData' requires exactly '1' inputs Compile complete -- 7 errors, 13 warnings Build complete -- 7 errors, 13 warnings : no download possible! What could be the reason for this errors and how to rectify them? Thank you!
Last updated: 2024-02-01

Post by westcountryewe on ac_persistence not working when creating a Boot Application but works with a Direct Download to the PLC ^{CODESYS Forge talk (Post)}
I am using V3.5 SP18 Patch 5. I have noticed that when I Create a Boot Application from CODESYS, and upload this to my PLC via a USB stick the AC_Persistence does not work and none of my values that are in my PersistenceChannel are retained. However, if I connect direct to my PLC and I perform a direct download of my CODESYS program, my values that are in my PersistenceChannel are retained and work as they should. This makes me wonder if there are files that are missing when a Boot Application is created. I have tried taking a backup of my configuration files after performing a direct download, which gives me the plclog.zip folder, and appears to have the ac_persistence folder present within the file structure, however when I replace the plclogic.zip with the same folder that was created when I created a Boot Application, it still does not work but I wonder whether this is because the ac_persistence folder isn't stored in the correct location for reading. The .app and .crc files are embedded within the plclogic.zip folder, which obviously when uploading need to be standalone files in the root directory of the USB, so the intention there is clearly to extract the .app and .crc files and put them into the correct location within the USB. I wonder if it could be the same for the ac_persistence folder? I have tried moving it to different locations but none have worked. Has anybody else discovered a fix for this? I know the short-term solution is to do a direct download to the PLC but there are some logistical reasons why this isn't neccesarily the best solution for us.
Last updated: 2024-02-27

Post by thysonfury on OPTO22 Groov Epic PR2 Modbus Comms Dropping out every 2 hours and 4 Mins ^{CODESYS Forge talk (Post)}
Hi after some assistance with an error on a Groov PR2 PLC. We have a few different communications set up as shown below: One Modbus TCP Slave Connection - ( Sending / Receiving Data from a PC ) Two Modbus TCP Master Connection - ( Reading Data from a UPS Panel and Reading Data Gas Chromatograph) One Modbus RTU Slave Connection 485 - (Reading Data from a fire and gas panel) One Modbus RTU Master Connection 485 - (Sending Data to a Telemetry Unit) All Licenses have been installed as per OPTO22 suggestions of the order below: Modbus TCP Master Modbus TCP Slave Modbus RTU Master Modbus RTU Slave When I check on License manager the RTU Master license seems to disappear on installing the RTU. (What ever reason I’ve been told this is “normal”). If I use Device License Read It will successfully read all the licenses correctly. Now the issue is every 2 hours and between 4. For what ever reason the communications seems to end and lock up for about 20 seconds. During this time even if I was logged into the PLC it would kick me off and I’d have to re type the password to enter. Most of the devices can handle this however the RTU flags up a communications failure at the SCADA and is raising alarms every 2 hours and 4 mins. We’ve had multiple people go through the code to check for anything obvious. Does anyone have any ideas?
Last updated: 2024-04-15

Post by thysonfury on OPTO22 Groov Epic PR2 Modbus Comms Dropping out every 2 hours and 4 Mins ^{CODESYS Forge talk (Post)}
Hi after some assistance with an error on a Groov PR2 PLC. We have a few different communications set up as shown below: One Modbus TCP Slave Connection - ( Sending / Receiving Data from a PC ) Two Modbus TCP Master Connection - ( Reading Data from a UPS Panel and Reading Data Gas Chromatograph) One Modbus RTU Slave Connection 485 - (Reading Data from a fire and gas panel) One Modbus RTU Master Connection 485 - (Sending Data to a Telemetry Unit) All Licenses have been installed as per OPTO22 suggestions of the order below: Modbus TCP Master Modbus TCP Slave Modbus RTU Master Modbus RTU Slave When I check on License manager the RTU Master license seems to disappear on installing the RTU. (What ever reason I’ve been told this is “normal”). If I use Device License Read It will successfully read all the licenses correctly. Now the issue is every 2 hours and between 4. For what ever reason the communications seems to end and lock up for about 20 seconds. During this time even if I was logged into the PLC it would kick me off and I’d have to re type the password to enter. Most of the devices can handle this however the RTU flags up a communications failure at the SCADA and is raising alarms every 2 hours and 4 mins. We’ve had multiple people go through the code to check for anything obvious. Does anyone have any ideas?
Last updated: 2024-04-15

Post by thysonfury on OPTO22 Groov Epic PR2 Modbus Comms Dropping out every 2 hours and 4 Mins ^{CODESYS Forge talk (Post)}
Hi after some assistance with an error on a Groov PR2 PLC. We have a few different communications set up as shown below: One Modbus TCP Slave Connection - ( Sending / Receiving Data from a PC ) Two Modbus TCP Master Connection - ( Reading Data from a UPS Panel and Reading Data Gas Chromatograph) One Modbus RTU Slave Connection 485 - (Reading Data from a fire and gas panel) One Modbus RTU Master Connection 485 - (Sending Data to a Telemetry Unit) All Licenses have been installed as per OPTO22 suggestions of the order below: Modbus TCP Master Modbus TCP Slave Modbus RTU Master Modbus RTU Slave When I check on License manager the RTU Master license seems to disappear on installing the RTU. (What ever reason I’ve been told this is “normal”). If I use Device License Read It will successfully read all the licenses correctly. Now the issue is every 2 hours and between 4. For what ever reason the communications seems to end and lock up for about 20 seconds. During this time even if I was logged into the PLC it would kick me off and I’d have to re type the password to enter. Most of the devices can handle this however the RTU flags up a communications failure at the SCADA and is raising alarms every 2 hours and 4 mins. We’ve had multiple people go through the code to check for anything obvious. Does anyone have any ideas?
Last updated: 2024-04-15

Post by leandroct on Error reading files after runtime update from 4.0.0.0 to 4.8.0.0 ^{CODESYS Forge talk (Post)}
Since version 19 they changed how file access is handle. There are two solutions: 1. You change where the file is stored (need to go to: /PlcLogic/) 2. You can, if you don´t want to store at PlcLogic, add the following line in the CODESYSControl.cfg under [SysFile]: ForceIecFilePath=0 The CodesysControl.cfg is at C:\ProgramData\CODESYS\CODESYSControlWinV3x64\xxPROJECT_NUMBERxx\ Here the email they sent me: "with the 3.5.19 Version we changed how files are handled. See following issue: CDS-81506 - CODESYS Control SysFile system file access vulnerability. There are two solutions: 1. You change where the file is stored (need to go to: /PlcLogic/) 2. You can, if you don´t want to store at PlcLogic, add the following line in the CODESYSControl.cfg under [SysFile]: ForceIecFilePath=0 Here is the official release-note: [[COMPATIBILITY_INFORMATION]] With the activation of ForceIecFilePath the file access from IEC is now restricted to the configured paths only (file sandbox)! [SysFile] ForceIecFilePath=1 (new default) The standard path is the current directory, the PlcLogic subfolder or a configured path. Every file access outside of this path is configured via PlaceholderFilePath, for example access to temporary files or removable media: [SysFile] PlaceholderFilePath.1=/tmp, $TMP$ PlaceholderFilePath.2=/media/usb, $USB$ PlaceholderFilePath.2.Volatile=1 For more information see our tutorial FilePath & Placeholders. To restore the old behavior ForceIecFilePath may be configured as follows: [SysFile] ForceIecFilePath=0 BUT WE HIGHLY RECOMMEND TO LEAVE THIS SETTING AT ITS NEW DEFAULT VALUE! "
Last updated: 2024-05-07

Post by t-probst on Strong Private Key Protection for Encryption Certificates ^{CODESYS Forge talk (Post)}
Hello, We are trying to implement an automated method of adding of a certificate and private key to the Windows certificate store for encrypting CODESYS projects. We want to do this so that users do not have to deal with details of certificates at all and to prevent user error. We are keen on enforcing strong private key protection since it ensures that a password is required for the certificate to be used to decrypt a CODESYS project. When we add a certificate to the certificate store and enable strong key protection using the Microsoft Management Console Certificates snap-in, it works as expected. However, through this method the user may mistakenly not enable strong private key protection. For the certificates we create programmatically (using Microsoft’s Cryptography Next Generation API in .Net 7) bag attributes are added to the certificate and key by the API. These bag attributes are as follows: Bag Attributes localKeyID: 01 00 00 00 subject=C = xx, ST = xxx, O = xxx, OU = xxx, CN = xxx issuer=C = xx, ST = xxx, L = xxx, O = xxx, OU = xxx, CN = xxx -----BEGIN CERTIFICATE----- [encoded certificate] -----END CERTIFICATE----- After using this certificate with bag attributes to encrypt a CODESYS project, it can’t be decrypted, showing this error: "The specified project could not be loaded. Possible reasons might be: - The project file is corrupted or invalid - The project has been saved with a newer version of the programming system. If this is the case, you can open the project in the corresponding version. Choose "Save as..." with the appropriate storage version, and retry again. - You may not have the necessary permissions to lad the project" We know that the bag attributes are causing the issue because if we manually edit the certificate file to remove them before using the certificate to encrypt a project, the project can be decrypted as expected. However, we are unable to automatically enforce strong key protection using this method. Here is a link to a StackOverFlow question that we have posted recently for this issue: https://stackoverflow.com/questions/76922355/enforcing-strong-private-key-protection-for-x509certificate2-objects-in-net-mod Any help is greatly appreciated.
Last updated: 2023-08-22

Post by martinlithlith on Device User Logon and No device is responding.. Pi4b codesys 3.5 SP19 2 + (64-bit) ^{CODESYS Forge talk (Post)}
Hi! Im slowly starting to loose it and i need som help! After a few night of reading up and testing i´m still stuck as a rock and you guys and girls are my last resort for this project. Basic facts; Win 11 Codesys 3.5 SP19 2 + (64-bit) Raspberry pi 4 model b 2 gb Raspian release 11 aarch64 What keeps me up late at night; Username and Password when trying to connect to device and device only beeing connectable for a few seconds. Some of the things I have tried; Username and passord; Credientials from the raspberry Administrator Administrator admin admin Admin Admin administrator administrator Usernames and passwords that I sometimes use (this was a longshot i know, but i was running out of ideas and energy). :) Epand filesystem, activating i2c, spi, 1-wire I can start the gateway and start the runtime. I cant install the edgearm64, arm64 runtime package eventhough I guess i should, i get code [ERROR] Error output: dpkg: error processing archive /tmp/codesysedge_edgearm64_4.8.0.0_arm64.deb (--install): [ERROR] Error output: package architecture (arm64) does not match system (armhf) [ERROR] Error output: Errors were encountered while processing: [ERROR] Error output: /tmp/codesysedge_edgearm64_4.8.0.0_arm64.deb code as a respons. I have tried to Reset Origin Device - no change. I have tried to remove the /etc/CODESYSControl_User.cfg [CmpUserMgr] but i could not find it and i was not sure if i should add it instead but i did not want to mess somthing up. I have tried to create a second gateway with the specific ip if the pi, that did not help. Could it be that i´m currently connected to the pi through WIFI? I can ping the pi and I can connect and control it through VNC. When i scan to select gateway target (scan edge gateway) i find 17-21 devices but can find the pi throug the mac adress. I started of trying to use the "CODESYS Control for Raspberry Pi SL" (I have a license sience earlier) as i read somewhere that this could be used on a Pi4 as well but now i´m trying with the MC SL, no changes, same problem. Right now - gateway version 4.8.0.0 (edgearmHF, armhf), Runtime Package 4.5.0.0 (raspberry, armhf). Any sugestions are very welcome! As mentioned above, theese are some of the things that i have tried/done - but i have been going at this for a while. Best, Martin
Last updated: 2023-09-10

Post by dantheman on Connecting to SoftPLC Only Works By Turning Off Modbus Ethernet Port ^{CODESYS Forge talk (Post)}
I have an IPC with 2 ethernet ports and 1 Wi-Fi. I'm using ModbusTCP with the ethernet port named "enp2s0" connected to my remote I/O. This works fine when testing with Python and also works with CODESYS, but CODESYS is only able to scan for the Linux SoftPLC when I turn off the "enp2s0" interface. In other words, I can't get online with the IDE if I want my ModbusTCP comms to run with CODESYS. I'm using a Linux SoftPLC that has the following entry in CODESYSControl.cfg, hoping that this will allow me to connect with "enp1s0" or "wlp3s0", and leave "enp2s0" for field comms, but this seems to only make the source IP of the ModbusTCP comms to be bound to "enp2s0". That last point is the case only if I don't restart the service, but if I do restart the service after changing the config file, the source IP for the ModbusTCP comms then becomes the one for "enp1s0", which is very confusing to me: [SysSocket] Adapter.0.Name="enp2s0" Adapter.0.EnableSetIpAndMask=1 On the device list, I only have "enp2s0" given as the ethernet device that has the ModbusTCP master & slave beneath it, shown in Screenshot 1. On the IPC, I can ping the ModbusTCP client (remote I/O) from "enp2s0", and I've attached a Wireshark capture of running ModbusTCP from the CODESYS runtime as Screenshot 2, 3 & 4 (again, I can't get online when this is running, I have to turn off "enp2s0" to connect even when it's idle and I don't have an active TCP session with my Python tests). Like I explained above, the source IP is "enp1s0", even though the ethernet device on the project is "enp2s0". I was lucky to catch the red message that showed the source IP that makes sense to me (the one for "enp2s0"), but for some reason that connection was reset and I never saw that packet again. I've also tried this with Auto-reconnect both enabled & disabled, for the ModbusTCP Master device. I also have to turn off "enp1s0" and then turn it on, just so that I can have the ModbusTCP comms running from "enp2s0" (which is not intuitive in any way to me, I'd love some help understanding that phenomenon as well) in the weird manner that I've described above. I would be very appreciative if someone can help me figure out this pickle. I'd love to just connect to CODESYS through my Wi-Fi interface and leave my ethernet ports for field comms.
Last updated: 2024-08-01

Post by mgabryel on Problems with CAN 2.0 comunication on Wago PLC (Codesys 3.5) ^{CODESYS Forge talk (Post)}
Hello, I am trying to program CAN Bus comunication on WAGO PLC (more precisely on WAGO Touch Monitor model TP600). I am using for this purpose library "WagoAppCanLayer2" from Wago company. My IDE for programming this device is CODESYS V3.5 SP19 Patch 2 + (64-bit). My program is written in Structured text using function blocks from previously mentioned library. Here is code of this program: 1) Variables declarations: PROGRAM PLC_PRG VAR oOpenInterface : WagoAppCanLayer2.FbCanL2Open :=( udiBaudrate := 125000 ); xInterfaceIsOpen : BOOL; sInterfaceInfo : STRING; oReceive : WagoAppCanLayer2.FbCanRx29BitFrame :=( xBufferMode := FALSE, wCanId := 16#181 ); xRecv : BOOL; sReceiveInfo : STRING; oSend : WagoAppCanLayer2.FbCanTx29BitFrame :=( dwCanId := 16#100, //was 16#201 xRtrFrame := FALSE ); xSend : BOOL; sSendInfo : STRING; oCanDiag : WagoAppCanLayer2.FbCanErrorInfo; xRst : BOOL; aSendData : ARRAY [1..8] OF BYTE; bSendLen : BYTE; TON_0 : TON; TON_1 : TON; END_VAR 2) Program body: oOpenInterface( xEnable := NOT xInterfaceIsOpen, I_Port := IoConfig_Globals.WAGO_CAN_LAYER2_DEVICE ); sInterfaceInfo := oOpenInterface.oStatus.GetDescription(); xInterfaceIsOpen S= oOpenInterface.xValid AND NOT oOpenInterface.xError; oReceive( xEnable := xInterfaceIsOpen, I_Port := IoConfig_Globals.WAGO_CAN_LAYER2_DEVICE, xRxTrigger := xRecv ); sReceiveInfo := oReceive.oStatus.GetDescription(); IF NOT xRecv THEN IF oReceive.bRxNBytes > 0 THEN oReceive.aRxBuffer[1]; oReceive.aRxBuffer[2]; oReceive.aRxBuffer[3]; oReceive.aRxBuffer[4]; oReceive.aRxBuffer[5]; oReceive.aRxBuffer[6]; oReceive.aRxBuffer[7]; oReceive.aRxBuffer[8]; END_IF xRecv := TRUE; END_IF aSendData[1] := 224; aSendData[2] := 13; aSendData[3] := 14; aSendData[4] := 15; aSendData[5] := 222; aSendData[6] := 13; aSendData[7] := 14; aSendData[8] := 15; bSendLen := 8; TON_0(IN:= NOT TON_1.Q, PT:= T#2S , Q=>xSend, ET=> ); TON_1(IN:= TON_0.Q, PT:= T#2S , Q=>, ET=> ); oSend( xEnable := xInterfaceIsOpen, I_Port := IoConfig_Globals.WAGO_CAN_LAYER2_DEVICE, aTxBuffer := aSendData, bTxNBytes := bSendLen, xTxTrigger := xSend ); sSendInfo := oSend.oStatus.GetDescription(); oCanDiag( xEnable := TRUE, I_Port := IoConfig_Globals.WAGO_CAN_LAYER2_DEVICE, xTriggerResetCounter := xRst, xValid=> , xError=> , oStatus=> , wBusState=> , wBusDiag=> , uiRxOverflowsL2=> , uiTxOverflowsL2=> , uiRxOverflows=> , uiMsgTimeouts=> , uiBusOffs=> , uiBusWarnings=> ); Program first opens comunication on CAN 2 device and then periodically try send one CAN data frame. After starting program CAN 2 interface is properly open. The xSend variable is toggling with period 2s. When program sends data an "Tx overflow" error appears. When I am watching CAN_H line on DSub 9 socket i am not able to see proper CAN frames - see screenshot attached to this message. Could somebody help me determine what is wrong with this program. Best regards
Last updated: 2024-08-02

Post by thn-power on Updating OPC UA Core Nodeset on PLS ^{CODESYS Forge talk (Post)}
Hi After much trail and error I think I found the root cause to my OPC UA problem. The problem is that I cannot manage to build and download a program with a a custom OPC UA Information model. We use a Weidmueller WL2000 PLS, but the problem also exsist on the Win V3 PLC. Our custom information model is based on the latest versions of the OPC UA Core Nodeset v 1.05.03 (2023-09-20) and UA/DI nodeset 1.04.0 (2022-11-03) Those nodesets are installed in the Codesys Information Model Repository (3.5.19.6) However, when trying to build I get the following error. [ERROR] Untitled1: Communication Manager [Device: PLC Logic: Application]: The information model http://opcfoundation.org/UA/ is required by http://bos.org/ with a minimal publication date from 15.12.2023 but the device has only a model from 15.09.2021 installed. Probably the information model from 15.09.2021 is missing in the information model repository. [ERROR] Untitled1: Communication Manager [Device: PLC Logic: Application]: The information model http://opcfoundation.org/UA/DI/ is required by http://bos.org/ with a minimal publication date from 03.11.2022 but the device has only a model from 09.03.2021 installed. Probably the information model from 09.03.2021 is missing in the information model repository. Build complete -- 2 errors, 1 warnings : No download possible I think the problem is that the UA Core nodeset is implemented in the PLC firmware (at least that in Siemens S7), and that only includes the "old" nodeset from 2021-09-21 etc. So the question is, how (or if?) can I transfer the new nodeset to the PLS? I have created separate Information models under Communication manager with the newer code nodesets (UA and DI). But it seems that the compiler does not recognize them being excising, neither in the Codesys IDE or on the PLC. Would have guessed that this is a common issue, sine many manufacturers use the latest versions of the OPC UA standard, and that it would be a solution to the problem.
Last updated: 2024-09-20

Post by george32 on CSV file and string manipulation. ^{CODESYS Forge talk (Post)}
Dear folks, I think I have a rather simple question but I could not find the right answer to my question: I have made with Excel a CSV file where I would like to have some general data regarding my program variables. I have made an program what let me read the file. The string I am currently get is at follows: 'IP_Adres;192.168.45.12$R$NPort_number;2000$R$NCycle_time;43$R$NStart_Standard_IO;20$R$N' Now I want to split the string in multiple part, which I later would connect to the right variable. By Google and experimenting I have reached to the following code for the first part of the splitting proces: // Splitting the BOM of the string: Received_string := FileReadString; IF LEFT(STR:=New_string,3)= '' THEN Received_string_without_BOM :=RIGHT(STR:= Received_string,SIZE:= (LEN(STR:= Received_string))-3); END_IF //Splitting the remaining string in part for later declaration. WHILE index = 0 DO index_split_part := FIND(STR1:= Received_string_without_BOM,STR2:= '$R$N'); Part_of_String[index]:=LEFT(STR:=Received_string_without_BOM, SIZE:= index_split_part); index := index + 1; END_WHILE However in the splitting proces I could not understand what is really happening. I understand that the Find() function returns the first value the $R$N in the Received_string_without_BOM. This would mean that the index_split_part := 23 I|P| _ |A |d|r|e|s|;|1_|9 |2 |. |1 |6 |8 |. |4 |5 |. |1 |2 |$ |R |$ |N |P | 1|2| 3 |4 |5|6|7|0|9|10|11|12|13|14|15|16|17|18|19|20|21|22|23|24|25|26|27| So the next part is to read the first 23 characters of the Received_string_without_BOM with the LEFT() function. I expected that the outcome the following was: 'IP_Adres;192.168.45.12$'. However the outcome is: 'IP_Adres;192.168.45.12$R'. I do not understand where the R after the $ sign comes from, because its place is 24 so it would not be added to the part_of the_string[index]. If I hard coded value 24 for the size it gives me the following return: 'IP_Adres;192.168.45.12$R$N'. I would expect everything till the R but the code adds the $N also to the string. I hope someone could explain to my what I am seeing wrong in my point of view? With kind regards, George
Last updated: 2024-09-27

Post by patrik on Wish: CODESYSControl.cfg - again ^{CODESYS Forge talk (Post)}
Really good post. I hope that it gets seen by CoDeSys staff. I often find the documentation lacking when it comes to using CoDeSys in more complex ways. If using standard "basic PLC functionality", then it's fine and functions are documented in a sufficient way. Once you go outside of that bubble then I find the documentation not enough. CODESYSControl.cfg is a good example of this. And why isn't more of this integrated in the IDE. like changing port of the webserver. Why is it hidden in this file and not accessible through the IDE. It feels like a layer of complexity purposely left in so you don't change it if you don't know what you are doing. Like the argument is if you have the know-how to find the file you have the know-how to edit it. I find the documentation lacking when it comes to more complex libraries too. Like the element collections library. there is parameters I still don't quite know what they do. I can't find any documentation about them. There is an example project to download from CoDeSys so you can see how you are supposed to set your factories up. I leave some parameters like it is in the example. Should I? I don't know. Does it work. Yes. But I could perhaps create memory leaks if I get something wrong and I don't see that until way later. In the create method of your element factory you have a function called __vfinit and you just have to accept that it works. Why can't I get insight in what it does through documentation? Don't CoDeSys want us to know how these work so we can't use them to accidentally break something? I find the error logging lacking too. I've had the CoDeSys service crash but it doesn't say why. I've seen windows noticing the crash but no error code was sent or error message. Also in my current issue where the application fails to start after power outage. I can see in the log that it fails to load retain in the application as one log entry and application failing to start as another. But why? Why does loading the retain fail? give me more information! Is it just a skill issue with me? I don't know. If it is then I'd still want CoDeSys to step up their game when it comes to documentation. I'm sorry if a lot of frustration comes though in this post. I really like the product and what I can do with it compared to other PLC brands.
Last updated: 2024-11-21

Post by solidlogicguy on Little endian to Float from Modbus RTU ^{CODESYS Forge talk (Post)}
Hello, I got a device from which I require to read values from I am using a WAGO PLC 750-8212 and I am communicating through Modbus Master FUNCTION BLOCK from library WagoAppPLCModbus in Codesys 3.5 to this device. I already receive data from the device that is a CVM to monitor voltage from a fuel cell. The technical support of the company that makes these devices says that the data is sent in little endian form. And I want to convert it to a float value. The tech support sent me the next instructions of how to do it but I am new using codesys, so any advice or help I will really appreciate so much. Message from tech support: The process is complicated, better to do it with already implemented library in the language/program you use. Basically the process should be next: To convert the two Modbus registers containing parts of a 32-bit float in little-endian byte order to a floating-point number using mathematical operations, you first need to combine the two 16-bit integers (assuming reg1 is the lower word and reg2 is the higher word) and then interpret the result according to the IEEE 754 standard. Given: - Register 192 (reg1) = 4096 - Register 193 (reg2) = 14884 Step 1: Combine the two registers. Since we are dealing with little-endian byte order, reg2 is the high word, and reg1 is the low word: combined = reg2 * 2^16 + reg1 combined = 14884 * 65536 + 4096 combined = 975175680 + 4096 combined = 975179776 Step 2: Convert the combined value to binary: combined_binary = '1110101101011100000000000000000' Step 3: Split the binary into IEEE 754 components: Sign bit (1 bit): 0 Exponent (8 bits): 11101011 Mantissa (23 bits): 01011100000000000000000 Step 4: Convert the binary exponent to decimal and subtract the bias (127 for 32-bit floats): exponent = int('11101011', 2) - 127 exponent = 235 - 127 exponent = 108 Step 5: Calculate the mantissa as a fraction: The mantissa in IEEE 754 format is the fractional part after the leading 1 (which is implicit). Therefore, we need to convert the binary mantissa to decimal and add the implicit leading 1: mantissa_fractional = 1 + int('01011100000000000000000', 2) / 2^23 mantissa_fractional = 1 + 18688 / 8388608 mantissa_fractional = 1 + 0.002227783203125 mantissa_fractional ≈ 1.002227783203125 Step 6: Combine the sign, exponent, and mantissa to get the float value: float_value = (-1)^0 * mantissa_fractional * 2^exponent float_value = 1 * 1.002227783203125 * 2^108 Because the exponent is quite large, the resulting float value is a very large number.
Last updated: 2023-12-15

Post by gilbert-mh on CAA net base TCP client cause PLC to crash - Kernel message : N0HZ_local_softirq_pending 80 ^{CODESYS Forge talk (Post)}
Hello all, I have been trying to implement a TCP client on a Festo PLC (CPX-E-CEC-M1) and it looks like it works well except that after some time (greatly varies between a few hours to more than 100h) my PLC crash. When I look into the log file the only thing I see is that before the crash happens a few kernel warnings : N0HZ_local_softirq_pending 80 and then the crash. I've looked into this warning and from what I could find on the net it seems that this is warning is triggered when the ethernet link is down. I've tried to correct this bug for quite some time and what I know is that : - The crash is caused by my TCP client, when I remove it from my code I see no crash - The crash happens more quickly the more the TCP client is used. - The time before the crash is not directly proportional to the number of communications or their size. But it looks like it is just more likely to happen if the client connect to the server at a higher frequency. - The precedent observation makes it seem unlikely that the crash is caused by some memory overflow because then the crash speed would be more proportional to the amount of data exchanged. SO from these observations, I believe that the crash could be caused by the PLC trying to connect to a server while there is some kind of issue with the ethernet link resulting in the PLC getting stuck in some indefinite state and making it crash. This still seems a bit unlikely to me because if the ethernet is down it simply shouldn't be able to contact the server and the communication would just fail which doesn't cause my PLC to crash. Has anyone encountered the same kind of problem (with the same kernel message) ? I am pretty sure the warning is not the direct cause of the crash but just an indicator that something is wrong with my PLC. Thanks in advance
Last updated: 2024-01-12

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