Post by rmaas on Fieldbus has lost synchronicity ^{CODESYS Forge talk (Post)}
Hi, On a gantry system with 2 axis i am getting the following error: SMC_DI_FIELDBUS_LOST_SYNCRONICITY This happens random, sometimes it happens every 5 minutes and sometimes no error for 2 hours... The Setup: - Using codesys 3.5 SP20 with all latest libs... - Kontron AL Pi-Tron CM4 with Preempt realtime patch (Raspberry Pi 4) - Codesys runtime 4.11.0.0 (single core) - CODESYS Control for Raspberry Pi SL licensed - Softmotion + CNC + Robotics licensed - 2x Leadshine EL8-EC400 servo drives - Axis group for a 2-axis T-Gantry Ethercat network wiring: Ethercat master softmotion -> Beckhoff EK1100 -> Servo drive #1 -> Servo drive #2 Ethercat Cycle time = 4ms Max Jitter = 140~150 What i have tried so far: - changed the sync offset from 20% to 30% - changed ethercat task priority from 1 to 0 Running tasks: - Ethercat tast: Prio = 0, Interval = 4ms - Main task: Prio = 1, Interval = 8ms - Visu task: Prio = 31, Interval = 100ms - Softmotion planning task: Prio = 15, Freewheeling - 3 other default tasks that were created by AC_Persist Motion fb's are called in the ethercat task... Does anyone have an idea how to fix this? Any help is greatly appreciated!
Last updated: 2024-04-11

Post by mp9876 on Problem using MeasureFrequence FB ^{CODESYS Forge talk (Post)}
Hi everyone, new at Codesys and PLC programming in general. I am using Codesys Win V3.5 SP20 I would like to measure an encoder's frequency output (obtaining that pulse train from Factory IO) and intended to use the MeasureFrequence FB (Intern/CAA/Utilities/CAA Mathematics/3.5.19.0). As mentioned in the title what I need to measure is low frequency, such as lower than 40hz (a cycle every 25mS) or so; I could even go lower frequency if required as this is for test purposes) therefore I am not expecting problem measuring a low frequency with that FB The library in question appears to be installed as I can retrieve it from the Library Repository. I can also see it from the Device's Library Manager. Problem arises when I am trying to instantiate this particular FB. I go like this: VAR MeasF:MeasureFrequence; END_VAR Please note that as soon as I start typing the "MeasureFrequence", the MeasureFrequence comes out as a viable option in auto-typing; seems to indicate that the FB is recognized somehow. But there is no way I can compile this as it comes back with the following: C0046: Identifier 'MeasureFrequence' not defined. Tried to rename that to ABC instead of MeasF; same issue. Possibly that the library is not properly installed ? Placeholder ? I would greatly appreciate a bit of guidance if possible. Thank you and regards, Mike
Last updated: 2024-06-24

Post by trusty-squire on Confused by dwIpoTime input for SMC_Interpolator ^{CODESYS Forge talk (Post)}
Hi, Learning Codesys CNC, and I am confused by the dwIpoTime parameter. I have a basic demo application, using SMC_Interpolator feeding into SMC_TRAFO_Gantry2Tool2, which then sets the position of the x/y SM_Drive_Virtual axis. I also have a C axis which revolves the tool, which is controlled using a simple tangential angle calculation SMC_CalcDirectionFromVector. The GCode I'm using has feed/accel set at 500. The axis configuration limits are well above that (2000). What's strange is that, when I run the simulation, the feed speed changes drastically when I update the variable dwIpoTime. The larger the number, the faster it moves. What's going on here? The documentation only says "This variable has to be set for each call. It represents the cycle time in μsec." Why does it change the feed speed I'm seeing the in simulation? What is a good number to use? The example I was looking at set it at 5000. Screenshot attached.
Last updated: 2024-07-18

Post by testlogic on Sending Sequential Modbus TCP Packets ^{CODESYS Forge talk (Post)}
I have a Modbus TCP slave device where I need to do sequential writes to the same register. The register I'm writing to is kind of like a command line, each packet is a command word encoded in Hexadecimal. I am having difficulty implementing this system in CoDeSys 3.5 SP19. I feel like the structure of the program should be something along the lines of (Pseudocode): ModbusTCPSend(Command Register, Command1) ModbusTCPSend(Command Register, Command2) ModbusTCPSend(Command Register, Command3) I have tried to implement this with a rising edge trigger wMot1OPCode := 16#E1; //Stop Motor & Kill Program xMot1SendOP := TRUE; //Send OP on rising edge xMot1SendOP := FALSE; //Reset wMot1OPCode := 16#9E; //Disable Motor xMot1SendOP :=TRUE; //Send OP on rising edge xMot1SendOP := FALSE; //Reset Where "wMot1OPCode" is the IO map for writing to the command register, and "xMot1SendOP" is the rising edge trigger for that modbus channel. However, this doesn't work. The device never responds to the modbus commands. It seems like the trigger variable is switched too quickly for modbus to send the packet. I know the modbus register is working, because I can set the channel to cyclic and the device will respond. However, I can't use this reliably because I need each command to be sent once, in order. Cyclic keeps re-sending the commands and seems like it could miss a command as well if one was sent in-between cycle time. I have also trying using the Application trigger as described by https://faq.codesys.com/pages/viewpage.action?pageId=24510480, but this is also not working for me. See attached picture for my FBD code. This seems like a simple function, I can't tell what I'm doing wrong here. Thanks for the help.
Last updated: 2024-03-06

Post by mubeta on Some 'pathetic' errors in SoftMotion program ^{CODESYS Forge talk (Post)}
Yes, this is the error the sometimes show up. What make me crazy is the fact that it happens randomly and not each times. I know very well where the problem is, in wich one program row it's located. For each actions of the state machine I have all events recorded with log on text file. it is not problematic for me to find the application point of the fault, but I need to understand why occasionally and for no apparent reason, switching the state machine and thus changing the motion FB, sends the axis into failure (but only occasionally). For example, one case that is often problematic is the execution of the Axis Halt instruction. When, after a MoveAbosulte instruction this returns the event as 'done' and indeed the axis is in standstill, the state machine first sets the move instruction to FALSE, and the next cycle sets the Halt request to TRUE. Some of the time everything works out fine. Occasionally, however, in this exchange, the axis goes into fault, also losing the OPERATIONAL state. Meanwhile, I would like to understand why the motion FB instances must still be called even after the Execute is set to FALSE, especially in view of the fact that the next instruction is programmed to abort the previous one, with BufferMode set to 'Aborting'. All these unnecessary FB calls are an unnecessary overhead on the CPU anyway. Is there any precise rule about when to cease calling the various instances? (It should precisely be the 'done' status that says this one has finished its work).
Last updated: 2024-07-18

Post by dwpessoa on CNC Jumps G20 - SMC_NCInterpreter and long time to process ^{CODESYS Forge talk (Post)}
I am studying and developing a Softmotion+CNC system for a machine that executes multiple pieces. The G code program is written by the machine operator and each cycle execute 1 piece. The programs are large, exceeding 1000 lines and using up to 8 axes (X, Y, Z, A, B, C, P and Q). The machine needs to run cyclically, executing N pieces (selected by the Operator)... so I tested it using Looping and counters (G36 G37 and G20) and it worked, but it takes a long time to process, and the more pieces I need, the longer the processing time and this is totally impracticable. I found this solution which was very good, and for a few cycles it works well, but for 99999 pieces of a program with 1000 lines, it doesn't work very well... Another solution I tested is to maintain the interpolator with an automatic restart, that is, I load the program without looping (without G20) and give it another start as soon as it finishes. This partially resolved it, but there is still a delay in processing SMC_NCInterpreter in each restart :(. Another solution I thought of is to manually create the SMC_GEOINFO structure and then reuse it, avoinding the Interpreter, but reading the documentation and checking the structure filled by standard blocks, I noticed that there doesn't seem to be a "JUMP" function in the structure! In other words, the SMC_NCInterpreter actually keeps copying and copying the program section for each jump (G20)... If I repeat a 10-line program 1000 times, I will have a structure with more than 10000 lines... possibly this is the cause of take so long to process. Has anyone ever had a problem like this? I believe the same thing happens with typical applications with manipulator robots using Codesys in continuous cycles, and I would like to know if there is any solution, or even if I am misinterpreting the G20 question in SMC_GEOINFO. Thanks!
Last updated: 2023-09-20

Post by imdatatas on MC_CamIn did not work properly with SMC_FreeEncoder on SoftMotion 4.17.0.0 ^{CODESYS Forge talk (Post)}
Hello, I am facing a problem with the new Softmotion 4.17.0.0 version. Has anyone encountered a similar problem, what is the solution? I would be happy if you could share it. Problem description: -- "SMC_FreeEncoder" encoder axis is the master, -- The motor of the servo driver on the EtherCAT bus is the slave axis. -- When the MC_CamIn block executed, the InSync output is activated. However, although the master encoder axis position value changes, there is no movement in the slave servo axis! Test steps: 1-) EtherCAT servo axis installed, configured and motion test was performed with MC_Jog. No problem. 2-) Softmotion general axis pool > SMC_FreeEncoder was added and pulse amount configuration was performed. No problem. 3-) Incremental encoder actual count value was transferred to the "SMC_FreeEncoder.diEncoderPosition" variable as DINT under the ethercat task in every cycle and the encoder axis position value was observed. No problem. 4-) A simple CAM table with a 1:1 ratio was created under the project tree. (For example: Simply, when the encoder rotates 1 turn, the motor will rotate 1 turn.) 5-) The SMC_FreeEncoder axis enabled with MC_Power and brought to the StandStill state. 6-) The MC_CamTableSelect block was run with default input values ​​(all absolute) and only the Cam table name was specified. The Done output was seen successfully. No problem. 7-) The MC_CamIn block was activated with default input values ​​(absolute) and only the master encoder axis name, slave servo axis name, CamTableID input pins was specified and then "Execute" input set to TRUE. 8-) The InSync output information of the MC_CamIn block observed as TRUE. However, although the encoder axis value changed, the position value of the slave axis did not change at all, it did not move. It always remained at 0.0mm. 9-) When I repeated the same steps above, only changing the master axis to SM_Drive_Virtual instead of FreeEncoder and gave movement to the virtual axis, this time the slave axis moved successfully. However, when the same steps and operations are performed with the same IDE just downgrade SoftMotion version from 4.17.0.0 to 4.10.0.0, everything works normally and without problems as expected in MC_CamIn block with FreeEncoder master. (By the way, The used IDE version is Codesys V3.5 SP20patch3.) Best Regards Imdat
Last updated: 5 days ago

Post by paulg on RasPi CAA Serial example - unexpected behavior during debug ^{CODESYS Forge talk (Post)}
I've trimmed down the CAA Serial Codesys example to only listen on one port but, when stepping through the Case structure in debug mode, it jumps out of the structure during a specific point in every scan (I'll point it out below after describing the setup and listing the code). I'm using a Pi 4 Model B, and I have an Arduino Nano Every plugged in via USB which is streaming the following serial message at 1 Hz: Time since opening connection: 1 s Time since opening connection: 2 s ...and so on. The Pi shows the Nano at /dev/ttyACM0 so I edited CODESYSControl_User.cfg to read: Linux.Devicefile=/dev/ttyACM The code in my PLC_PRG is (ignore some of the comments, I hadn't deleted them out from the original example): PROGRAM PLC_PRG VAR xStartTest : BOOL:= TRUE; iState : INT; xTestDone : BOOL;(* True, when the test was done succesfully *) (* Settings to communicate with the COM Port *) aCom1Params : ARRAY [1..7] OF COM.PARAMETER; como1 : COM.Open; comc1 : COM.Close; comw1 : COM.Write; comr1 : COM.Read; //sWrite : STRING := 'Test String!'; sRead : STRING(25); szRead : CAA.SIZE; xCom1OpenError : BOOL; xCom1CloseError : BOOL; xCom1WriteError : BOOL; xCom1ReadError : BOOL; END_VAR //This example shows the communication of two COM Ports with each other. //The first one writes a string of characters, which is read by the second one. //After successful execution, the two COM Ports are closed and the test is done. IF xStartTest THEN CASE iState OF 0: //The parameters are set for the COM Port aCom1Params[1].udiParameterId := COM.CAA_Parameter_Constants.udiPort; aCom1Params[1].udiValue := 1; // the correct Port should be adapted aCom1Params[2].udiParameterId := COM.CAA_Parameter_Constants.udiBaudrate; aCom1Params[2].udiValue := 115200; aCom1Params[3].udiParameterId := COM.CAA_Parameter_Constants.udiParity; aCom1Params[3].udiValue := INT_TO_UDINT(COM.PARITY.NONE); aCom1Params[4].udiParameterId := COM.CAA_Parameter_Constants.udiStopBits; aCom1Params[4].udiValue := INT_TO_UDINT(COM.STOPBIT.ONESTOPBIT); aCom1Params[5].udiParameterId := COM.CAA_Parameter_Constants.udiTimeout; aCom1Params[5].udiValue := 0; aCom1Params[6].udiParameterId := COM.CAA_Parameter_Constants.udiByteSize; aCom1Params[6].udiValue := 8; aCom1Params[7].udiParameterId := COM.CAA_Parameter_Constants.udiBinary; aCom1Params[7].udiValue := 0; //The first Port is opened with the given parameters como1(xExecute := TRUE, usiListLength:=SIZEOF(aCom1Params)/SIZEOF(COM.PARAMETER),pParameterList:= ADR(aCom1Params)); IF como1.xError THEN xCom1OpenError := TRUE; iState := 1000; END_IF //After a successful opening, the next state is reached IF como1.xDone THEN iState := 15; END_IF 15: // the reading process is started comr1(xExecute := TRUE,hCom:= como1.hCom, pBuffer:= ADR(sRead), szBuffer:= SIZEOF(sRead)); IF comr1.xError THEN xCom1ReadError := TRUE; END_IF //After completion the size of the written bytes are saved IF comr1.xDone OR comr1.xError THEN szRead := comr1.szSize; iState := 20; END_IF 20: // If everything was successful the ports are closed and the handles are released comc1(xExecute := TRUE,hCom:= como1.hCom); IF comc1.xError THEN xCom1CloseError := TRUE; END_IF IF comc1.xDone OR comc1.xError THEN iState := 25; END_IF 25: // The first port is closed and the used handle released xTestDone := TRUE; xStartTest := FALSE; iState := 0; como1(xExecute := FALSE); comw1(xExecute := FALSE); comc1(xExecute := FALSE); ELSE iState := 0; END_CASE END_IF I realize as I write this that the .udiPort should be 0 and not 1, but that shouldn't be causing the issue I'm seeing. I'm forcing xStartTest:=TRUE every scan so that I can step into each line and observe what's happening. What I see is that the port parameters are set and the port is opened with no errors, but the code jumps out of the case structure to the last line every time it reaches (and I step into) the iState:=15 line (at the end of the iState:=0 block). So every scan cycle it goes through the block for iState=0 and jumps out at the same spot. I'm a little new to PLC programming so I may be misunderstanding the flow, but shouldn't this case structure keep moving down in the same scan? If it only handles one case per scan, why doesn't the value of iState persist? Thanks! Update: I restarted the Codesys control today and I was then able to see an error for como1.eError of "WRONG_PARAMETER". I tried doing some digging and another post made me think I should add another line to CODESYSControl_User.cfg, so I now have: [SysCom] Linux.Devicefile=/dev/ttyACM portnum := COM.SysCom.SYS_COMPORT1 So now when I set .udiPort to 1, I get "NO_ERROR" but I also don't read anything from the port (i.e. szRead = 0 always). If I try setting the port to 0 (which I'm confused about, because I added a COMPORT1 line but the device shows on the Pi as ACM0), I get the "WRONG_PARAMETER" error again. Is there an easier way to troubleshoot the Pi and view what ports the Codesys runtime is actually able to see while the Pi is running?
Last updated: 2024-06-06

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