Post by mrkm-dic on CODESYS: Combining Master Redundancy with EtherCAT Ring Topology – Is it Supported? ^{CODESYS Forge talk (Post)}
Hello, I would like to ask whether it is technically supported (and practically achievable) to combine CODESYS Master Redundancy with EtherCAT ring (loop) redundancy in the same system. System setup CODESYS version: CODESYS 3.5.21.40 CODESYS Control SL for Weidmuller u-OS-4.12.2.0 Controllers (Masters): Weidmuller UC20-M4000 ×2, configured as Active / Standby using CODESYS redundancy EtherCAT Slaves: Weidmuller UR20-FBC-EC ×3, supporting EtherCAT ring / line break detection Topology: EtherCAT ring (loop) Main question Is it officially supported to use: ・CODESYS PLC/Master redundancy (Active/Standby) and ・EtherCAT ring topology (for cable redundancy) at the same time? Expected behavior Our expectation is: ・When the Active PLC fails, the Standby PLC becomes Active ・The Standby PLC then takes over the role of EtherCAT Master ・EtherCAT communication is re-established ・I/O control continues after reinitialization (a short interruption is acceptable; no strict bumpless requirement) We do not expect completely seamless / zero-cycle switchover, but we want to understand: ・Whether this combination is supported by design ・Or whether there are known limitations or restrictions when EtherCAT ring mode is used together with Master redundancy Clarification At this stage, the question is mainly about feasibility and support, not about a specific error message yet. Any official guidance, limitations, or real-world experience would be greatly appreciated. Thank you in advance.
Last updated: 2026-02-05

Post by konstantin on Lenze i950 Servo and WAGO PFC200 ^{CODESYS Forge talk (Post)}
Hello, In our workshop we have a Lenze i950 servo drive that has an EtherCAT bus and CiA402 compatibility. The WAGO is PFC200 750-8212 and as per documentation it has built-in license for SoftMotion Light functionality. It is not capable of supporting the full SoftMotion functionality like gearing and synchronizing. I added the EtherCAT esi files from Lenze and the EtherCAT master does see the drive, then I added a SoftMotion Light Axis object. The problem is that I can only energize the axis, I cannot execute any other commands. I set the positive and negative torque limits from the PDOs to 200% and when I try to move the axis by force it does not move back to its original position. I use the SML function blocks from the PLCOpen library and the error from the function blocks is that the op mode cannot be changed. Then I tried using a standard SoftMotion axis object and everything works fine, except the MC_Home function block. The axis moves back to its position when forced out of it. I follow this guide from Lenze - Lenze i950 CODESYS V3 What could cause this issue with the SoftMotion Light axis object? Best Regards Konstantin Kolev
Last updated: 2026-02-11

Post by pernockham on Gateway in China - "Gateway not connected" ^{CODESYS Forge talk (Post)}
Some new test. Now I cannot connect from Automation server to my gateway in any way also from my office setup with my unit directly connected to my router by dhcp. I can use the IDE and the tool "Connect Edge Gateway" and successfully connect to my server/link to my Automation server account. However no PLC will respond from Automation server "Network scan". I guess the traffic should be initiated by the gateway towards automation server? Any tips on how I can diagnose my problem? Ports to be opened etc? Thing is that this has been working previously but not now (base system has been updated from debian 12 to debian 13, but I dont know at which point it has stopped working). Setup as before. A "Codesys Control for Linux SL" running on a debian 13 installation. Any help/tips appreciated! Per Update. Found the error. Had a wrong gateway-setting. Which meant the PLC could not reach internet. Checked by "ping google.com" from the PLC.
Last updated: 2026-02-12

Post by konstantin on CAM Motion Recover after STO ^{CODESYS Forge talk (Post)}
Hello Mr. Seidel, both the master and the slave axis are modulo. Basically the situation is as follows: One master cycle is 100 units. Slave's modulo length is 2000 units. In the CAM table I defined 10 master cycles on X axis - 1000 units and on the Y axis is the slave - 2000 units. Then depending on the master position 0 to 1000 units the slave's position is plotted on the Y axis - 0 to 2000 units. For example, while the master is executing the 3rd cycle i.e. above 200 units, I trigger the STO function of the slave and it stops. The master executed his cycle but the slave was stopped during the execution. How can I set the slave to continue the CAM sequence from the point where it stopped i.e. third cycle of the master? When I reset the slave error and sync again, everyrhing starts from master's 0 position. Best Regards Konstantin Kolev
Last updated: 2026-02-13

Post by gseidel on Mismatch between coordinate monitor and actual motion using SMC_GroupJog2, MC_MoveLinearAbsolute (6DOF) ^{CODESYS Forge talk (Post)}
Hi darwin03, when all joints are 0°, then the 6-axis robot is in a so called singularity. This means that it is in a special position where it cannot move freely in all directions but is restricted by its own construction. For a simple example, imagine a scara robot where the arm is fully stretched. In this position it cannot move freely. You can find a lot of information about robot configurations in the www. As far as CODESYS SoftMotion Robotics is concerned, this page holds the most important links, look for the error SMC_CP_CONFIGS_DIFFER: https://content.helpme-codesys.com/en/CODESYS%20SoftMotion/_sm_robotics_errors.html The most important rules: 1) CP movements (linear moves, circular moves, cartesian jogging) cannot change the configuration during the movement. Both start- and endpoint must be in the same configuration. This excludes also the edge case that one or both of them are in a singularity. 2) PTP movements can move through singularities and cross configurations without problems. 3) SMC_SetKinConfiguration can be used to set the configuration of the axis group. Regards, Georg
Last updated: 2026-05-04

Post by hhermsen on Codesys v3.5.22.10 - Internal error:System.AggregateException...Value cannot be null...Parameter name: expLValue ^{CODESYS Forge talk (Post)}
I pinpointed down 4 possible causes for this compiler error: Bare/empty statements (;) standing alone inside an IF/CASE branch — just removed two instances. The optimizer that tries to inline/replace expression statements may choke when a statement has no actual assignment to extract. A VAR_IN_OUT parameter used directly as a FOR loop's own control variable (FOR X := X TO Y DO) General deep-nesting complexity — every one of my decode routines has the same shape (IF busy THEN ... FOR loop containing nested CASE/IF chains ... END_IF), and the crash trace consistently shows for loop → sequence → ifst → sequence → ifst → sequence regardless of the code change. This raises the possibility that it's not one specific statement but a structural depth/complexity limit in SP22.x's compiler optimizer — which would mean no small code change fixes the issue. Only restructuring to reduce nesting depth, or downgrading the compiler will. Something entirely outside my library files — which cannot not ruled out since the exact stack trace was triggered by a Visualization object, in a totally different codebase. This means the same crash signature can come from unrelated causes. IMHO cause 3 seems the most probable one..
Last updated: 2026-07-11

Post by r-niedermayer on OPC UA subscriber not operational ^{CODESYS Forge talk (Post)}
Hi. As far as projects in "old version"s are concerned, these can be upgraded to newer versions at any time. To do this, the device must be updated accordingly and the copilers and library versions must be adapted. You can find instructions on how to proceed in the online help/FAQ: https://content.helpme-codesys.com/en/CODESYS%20Development%20System/_cds_changing_compiler_version.html https://content.helpme-codesys.com/en/CODESYS%20Development%20System/_cds_cmd_update_device.html See also 4.3.22.4 "How to open an Example Project" within the following pdf for more details on the single steps: https://forge.codesys.com/lib/counit/tickets/_discuss/thread/3e991befbc/ca97/attachment/Public%20FAQ-v13-20240610_075228.pdf Regaring your OPCUA connection state always showing just "DISABLED", without knowing both sides of the assembly in detail, one can only approach the problem theoretically. We can give a chekclist on how to proceed: Fist, please recheck the communication settings in the OPC UA connection function block to ensure that the server URL, endpoint URL, and other settings are correct and match the configuration of the OPC UA server. Verify that the OPC UA server is running and accessible. -You can try to connect to the OPC UA server using a separate client, such as UAExpert, to ensure that the issue is not related to the OPC UA server itself. Test the security settings in the OPC UA connection function block to ensure that the correct security policy and certificate are selected. If you are using a dynamic connection to the OPC UA server, probe that the connection settings are correctly configured and that the OPC UA client is able to establish a connection to the OPC UA server. Also, please loock into the log files for any errors related to the OPC UA connection function block, these should be listet there. The log files may also provide additional information about the issue and help you to further troubleshoot the problem. FYI - Please see https://content.helpme-codesys.com/en/CODESYS%20Communication/_cds_obj_data_source_communication_opc_ua_server.html: Her you can finde the Communication settings via OPC UA Server -> layout Browse Live Server: The client connects to the server and detects the existing variables and types. From Information Model The client reads the data structure (layout) of the OPC UA Server from the information model set here and as a result receives the information about available variables and types. A connection to the server is not required. The list contains the information models installed in the OPC UA Information Model Repository. "Read Connection" Settings from IEC Variable (option set): - The connection settings used by the device are not read here from the dialog, but at runtime from the IEC variable specified here. - For this possibility, please see the Using a Dynamic Connection to an OPC UA Server (https://content.helpme-codesys.com/en/CODESYS%20Communication/_comm_use_dynamic_opc_ua_server_comm_settings.html) The settings for the communication of a Client-data source to an OPC UA Server can also be dynamically configured from the IEC code and can also be changed at runtime. For such a purpose, a structure is available in the DatasourceOpcUAServer library (For a description of the OPC UA Server, there is one included in the standard installation of CODESYS, https://content.helpme-codesys.com/en/CODESYS%20Communication/_cds_encrypt_communication_data_sources_opc_ua_client.html)
Last updated: 2024-11-04

Post by francesco86 on Script python for write in a file Project information ^{CODESYS Forge talk (Post)}
Dear all, My python script can read a Codesys project and save in file the different POU, but the problem is that I don't able to read the project info from the obj list. Following of this message there is my python script. Can you help my? Best regards Francesco # encoding:utf-8 # We enable the new python 3 print syntax from __future__ import print_function import os import shutil import time import sys from datetime import datetime print("--- Saving files in the project: ---") print("sys.argv: ", len(sys.argv), " elements:") for arg in sys.argv: print(" - ", arg) if (len(sys.argv)>1): folderExportName = sys.argv[1] print(" folderExportName: ", folderExportName) exportPath = sys.argv[2]+ sys.argv[3]+ "\\"+ sys.argv[1] print(" File path: ", exportPath) # git has_repo=False #save_folder=r'E:\Tmp\ControlPlugins\ControlPlugins\Export' save_folder = exportPath if not os.path.exists(save_folder): os.makedirs(save_folder) else: a=os.listdir(save_folder) for f in a: if not f.startswith("."): sub_path= os.path.join(save_folder,f) if os.path.isdir(sub_path): shutil.rmtree(sub_path) else: os.remove(sub_path) elif f==".git": has_repo=True info={} type_dist={ '792f2eb6-721e-4e64-ba20-bc98351056db':'pm', #property method '2db5746d-d284-4425-9f7f-2663a34b0ebc':'dut', #dut 'adb5cb65-8e1d-4a00-b70a-375ea27582f3':'lib', #lib manager 'f89f7675-27f1-46b3-8abb-b7da8e774ffd':'m', #method no ret '8ac092e5-3128-4e26-9e7e-11016c6684f2':'act', #action '6f9dac99-8de1-4efc-8465-68ac443b7d08':'pou', #pou '6654496c-404d-479a-aad2-8551054e5f1e':'itf', #interface '738bea1e-99bb-4f04-90bb-a7a567e74e3a':'', #folder 'ffbfa93a-b94d-45fc-a329-229860183b1d':'gvl', #global var '5a3b8626-d3e9-4f37-98b5-66420063d91e':'prop', #property '2bef0454-1bd3-412a-ac2c-af0f31dbc40f':'tl', #textlist '63784cbb-9ba0-45e6-9d69-babf3f040511':'gtl', #global textlist '225bfe47-7336-4dbc-9419-4105a7c831fa':'dev', #device 'ae1de277-a207-4a28-9efb-456c06bd52f3':'tc', #task configuration 'f8a58466-d7f6-439f-bbb8-d4600e41d099':'m', #method with ret '261bd6e6-249c-4232-bb6f-84c2fbeef430':'gvl', #gvl_Persistent '98a2708a-9b18-4f31-82ed-a1465b24fa2d':'task', #task '085afe48-c5d8-4ea5-ab0d-b35701fa6009':'progInfo'#project information }; def save(text,path,name,tp): if not tp: tp='' else: tp='.'+tp+'.txt' with open(os.path.join(path,name+tp),'w') as f: f.write(text.encode('utf-8')) def print_tree(treeobj, depth, path): global info #record current Path curpath=path isfolder=False t='' #text tp='' #type # get object name name = treeobj.get_name(False) id = treeobj.type.ToString() if id in type_dist: tp = type_dist[treeobj.type.ToString()] #Print all type of objects #print("--Name: ", tp) else: info[id]=name if treeobj.is_device: deviceid = treeobj.get_device_identification() t = 'type='+str(deviceid.type) +'\nid=' +str(deviceid.id) + '\nver='+ str(deviceid.version) if tp == "progInfo": print("-- There is prog info, ", tp) print("-- It has textual declaration: , ", treeobj.has_textual_declaration) print("-- It has textual implementation: , ", treeobj.has_textual_implementation) print("-- It is folder: , ", treeobj.is_folder) print("-- It is children: , ", treeobj.get_children(False)) print("-- It is children len: , ", len(treeobj.get_children(False))) print("-- It is progInfo type: , ", type(treeobj.ScriptProject)) #for child in treeobj.get_children(False): # print_tree(child, depth+1,curpath) try: if treeobj.is_folder : #system.ui.prompt('folder:'+u, PromptChoice.YesNo, PromptResult.Yes) isfolder=true pass except: pass if treeobj.has_textual_declaration : t=t+'(*#-#-#-#-#-#-#-#-#-#---Declaration---#-#-#-#-#-#-#-#-#-#-#-#-#*)\r\n' a=treeobj.textual_declaration t=t+a.text if treeobj.has_textual_implementation: t=t+'(*#-#-#-#-#-#-#-#-#-#---Implementation---#-#-#-#-#-#-#-#-#-#-#-#-#*)\r\n' a=treeobj.textual_implementation t=t+a.text if treeobj.has_textual_declaration and not treeobj.has_textual_implementation: t=t+'(*#-#-#-#-#-#-#-#-#-#---NOT Implementation visible---#-#-#-#-#-#-#-#-#-#-#-#-#*)\r\n' if treeobj.is_task : exports=[treeobj] projects.primary.export_native(exports,os.path.join(curpath,name+'.task')) if treeobj.is_libman: exports=[treeobj] projects.primary.export_native(exports,os.path.join(curpath,name+'.lib')) if treeobj.is_textlist: treeobj.export(os.path.join(curpath,name+'.tl')) children = treeobj.get_children(False) if children or isfolder: if tp: curpath=os.path.join(curpath,name+'.'+tp) else: curpath=os.path.join(curpath,name) if not os.path.exists(curpath): os.makedirs(curpath) if t: save(t,curpath,name,tp) for child in treeobj.get_children(False): print_tree(child, depth+1,curpath) for obj in projects.primary.get_children(): print_tree(obj,0,save_folder) with open(os.path.join(save_folder,'ExportInfo.txt'),'w') as f: now = datetime.now() infTimeExecution = now.strftime("%Y-%m-%d %H:%M:%S") f.write("Export date and time: "+infTimeExecution + "\r\n" + str(info)) print("--- Script finished. ---") #system.ui.info('save ok') projects.primary.close()
Last updated: 2024-04-30

Post by francesco86 on Script python for write in a file Project information ^{CODESYS Forge talk (Post)}
Dear all, My python script can read a Codesys project and save in file the different POU, but the problem is that I don't able to read the project info from the obj list. Following of this message there is my python script. Can you help my? Best regards Francesco # encoding:utf-8 # We enable the new python 3 print syntax from __future__ import print_function import os import shutil import time import sys from datetime import datetime print("--- Saving files in the project: ---") print("sys.argv: ", len(sys.argv), " elements:") for arg in sys.argv: print(" - ", arg) if (len(sys.argv)>1): folderExportName = sys.argv[1] print(" folderExportName: ", folderExportName) exportPath = sys.argv[2]+ sys.argv[3]+ "\\"+ sys.argv[1] print(" File path: ", exportPath) # git has_repo=False #save_folder=r'E:\Tmp\ControlPlugins\ControlPlugins\Export' save_folder = exportPath if not os.path.exists(save_folder): os.makedirs(save_folder) else: a=os.listdir(save_folder) for f in a: if not f.startswith("."): sub_path= os.path.join(save_folder,f) if os.path.isdir(sub_path): shutil.rmtree(sub_path) else: os.remove(sub_path) elif f==".git": has_repo=True info={} type_dist={ '792f2eb6-721e-4e64-ba20-bc98351056db':'pm', #property method '2db5746d-d284-4425-9f7f-2663a34b0ebc':'dut', #dut 'adb5cb65-8e1d-4a00-b70a-375ea27582f3':'lib', #lib manager 'f89f7675-27f1-46b3-8abb-b7da8e774ffd':'m', #method no ret '8ac092e5-3128-4e26-9e7e-11016c6684f2':'act', #action '6f9dac99-8de1-4efc-8465-68ac443b7d08':'pou', #pou '6654496c-404d-479a-aad2-8551054e5f1e':'itf', #interface '738bea1e-99bb-4f04-90bb-a7a567e74e3a':'', #folder 'ffbfa93a-b94d-45fc-a329-229860183b1d':'gvl', #global var '5a3b8626-d3e9-4f37-98b5-66420063d91e':'prop', #property '2bef0454-1bd3-412a-ac2c-af0f31dbc40f':'tl', #textlist '63784cbb-9ba0-45e6-9d69-babf3f040511':'gtl', #global textlist '225bfe47-7336-4dbc-9419-4105a7c831fa':'dev', #device 'ae1de277-a207-4a28-9efb-456c06bd52f3':'tc', #task configuration 'f8a58466-d7f6-439f-bbb8-d4600e41d099':'m', #method with ret '261bd6e6-249c-4232-bb6f-84c2fbeef430':'gvl', #gvl_Persistent '98a2708a-9b18-4f31-82ed-a1465b24fa2d':'task', #task '085afe48-c5d8-4ea5-ab0d-b35701fa6009':'progInfo'#project information }; def save(text,path,name,tp): if not tp: tp='' else: tp='.'+tp+'.txt' with open(os.path.join(path,name+tp),'w') as f: f.write(text.encode('utf-8')) def print_tree(treeobj, depth, path): global info #record current Path curpath=path isfolder=False t='' #text tp='' #type # get object name name = treeobj.get_name(False) id = treeobj.type.ToString() if id in type_dist: tp = type_dist[treeobj.type.ToString()] #Print all type of objects #print("--Name: ", tp) else: info[id]=name if treeobj.is_device: deviceid = treeobj.get_device_identification() t = 'type='+str(deviceid.type) +'\nid=' +str(deviceid.id) + '\nver='+ str(deviceid.version) if tp == "progInfo": print("-- There is prog info, ", tp) print("-- It has textual declaration: , ", treeobj.has_textual_declaration) print("-- It has textual implementation: , ", treeobj.has_textual_implementation) print("-- It is folder: , ", treeobj.is_folder) print("-- It is children: , ", treeobj.get_children(False)) print("-- It is children len: , ", len(treeobj.get_children(False))) print("-- It is progInfo type: , ", type(treeobj.ScriptProject)) #for child in treeobj.get_children(False): # print_tree(child, depth+1,curpath) try: if treeobj.is_folder : #system.ui.prompt('folder:'+u, PromptChoice.YesNo, PromptResult.Yes) isfolder=true pass except: pass if treeobj.has_textual_declaration : t=t+'(*#-#-#-#-#-#-#-#-#-#---Declaration---#-#-#-#-#-#-#-#-#-#-#-#-#*)\r\n' a=treeobj.textual_declaration t=t+a.text if treeobj.has_textual_implementation: t=t+'(*#-#-#-#-#-#-#-#-#-#---Implementation---#-#-#-#-#-#-#-#-#-#-#-#-#*)\r\n' a=treeobj.textual_implementation t=t+a.text if treeobj.has_textual_declaration and not treeobj.has_textual_implementation: t=t+'(*#-#-#-#-#-#-#-#-#-#---NOT Implementation visible---#-#-#-#-#-#-#-#-#-#-#-#-#*)\r\n' if treeobj.is_task : exports=[treeobj] projects.primary.export_native(exports,os.path.join(curpath,name+'.task')) if treeobj.is_libman: exports=[treeobj] projects.primary.export_native(exports,os.path.join(curpath,name+'.lib')) if treeobj.is_textlist: treeobj.export(os.path.join(curpath,name+'.tl')) children = treeobj.get_children(False) if children or isfolder: if tp: curpath=os.path.join(curpath,name+'.'+tp) else: curpath=os.path.join(curpath,name) if not os.path.exists(curpath): os.makedirs(curpath) if t: save(t,curpath,name,tp) for child in treeobj.get_children(False): print_tree(child, depth+1,curpath) for obj in projects.primary.get_children(): print_tree(obj,0,save_folder) with open(os.path.join(save_folder,'ExportInfo.txt'),'w') as f: now = datetime.now() infTimeExecution = now.strftime("%Y-%m-%d %H:%M:%S") f.write("Export date and time: "+infTimeExecution + "\r\n" + str(info)) print("--- Script finished. ---") #system.ui.info('save ok') projects.primary.close()
Last updated: 2024-04-30

Post by edson-bueno on SysProcess Execute Command unable to run commands with special characters ^{CODESYS Forge talk (Post)}
Hi, I found the same issue, and I fixed with this steps: 1st go to codesys .cfg file. sudo nano CODESYSControl.cfg Then insert this: [SysProcess] BasePriority=Realtime Command=AllowAll Now we need to grant codesys root rights on Linux. Step 1: Create or edit the systemd override configuration: sudo systemctl edit codesyscontrol In the editor that opens, insert: [Service] User=root Save and exit: Press Ctrl+O to save Press Ctrl+X to exit Step 2: Reload systemd and reboot To apply the override: sudo systemctl daemon-reexec sudo systemctl daemon-reload sudo reboot Step 3: Confirm CODESYS is running as root After reboot, open the terminal and run: ps aux | grep codesyscontrol You should see something like: root 1234 ... /opt/codesys/bin/codesyscontrol.bin ... If instead it shows admin or another user, the override was not applied correctly. Step 4: (Optional) Confirm from within CODESYS In your CODESYS project, insert this test code to run the Linux command whoami: Make sure the lib SysProcessImplementation, SysTypes, and CmpErrors is on the project. VAR sCommand : STRING := '/usr/bin/whoami'; sOutput : STRING(255); refCommand : REFERENCE TO STRING; refOutput : REFERENCE TO STRING; resultCmd : UDINT; END_VAR refCommand REF= sCommand; refOutput REF= sOutput; SysProcessExecuteCommand2( pszCommand := refCommand, pszStdOut := refOutput, udiStdOutLen := SIZEOF(sOutput), pResult := ADR(resultCmd) ); Notes & Warnings This method gives full system access to the CODESYS runtime — do not expose this system to the public network without protection. Do not use sudo in commands inside CODESYS when the runtime is already running as root. @tomas111, in case you want to read the temperatur, use this command: sCommand:STRING:='/usr/bin/vcgencmd measure_temp';
Last updated: 2025-05-20

Post by yannickasselin on Lenze i950 Servo and WAGO PFC200 ^{CODESYS Forge talk (Post)}
I don't have time to go through the whole manual but as I said earlier, the servo drive does not support any of the modes needed for SoftMotion Light to work. If you want to use the full SoftMotion, you could use SMC_Homing function block to do the homing. This function block does not use the Homing Mode. It still uses the CSP mode and does the logic in Codesys runtime instead of in the servo drive. Read the documentation about it to see if it fits your needs. But if your controller only supports SoftMotion Light, I am afraid you will not be able to use the i950. I do a lot of motion stuff with different servo brands. Some support all the modes needed for SoftMotion Light and some don't. You really need to make sure the modes are supported before choosing a brand over another. I tend not to use brand specific controllers in order not to be limited by their supported features. I usually choose a PC (Linux or Windows) and install the Codesys runtime and licences myself. This is the most flexible way to use Codesys in my opinion. Depending on how many axes are needed in your project, a full SoftMotion license may not be more expensive than SoftMotion Light because SoftMotion is available as Application based license whereas SoftMotion Light is not. But of course, SoftMotion is harder on the CPU than SoftMotion Light.
Last updated: 2026-02-13

Post by olehmann03 on PFC200 - WAGO 750-8202 - MODBUS RTU ^{CODESYS Forge talk (Post)}
Hello, I’m working on implementing Modbus RTU communication with a Carel controller (CPCO). I want to use the front RS485 interface through the DB9 connector. The issue is that I can’t get the communication working correctly. Below are the steps I’ve done so far: Connected pins 3 and 8 from the DB9 connector to the +/- RX/TX terminals on the Carel side. In the PLC shell, I set serialmode to RS485. In WBM under Administration > Serial Interface > Assign owner of serial interface, I set the port to unassigned. In the device tree, I created Modbus_COM with the following settings: COM port: 1 Baud rate: 19200 Parity: None Stop bits: 1 Created a Modbus client on this COM interface in RTU mode. Under the status tab, I can see it is in running state. On the client, I created a Modbus server and set the Modbus address of my unit to 1. Defined a few channels as FC03 to read holding registers according to the Carel register map. I checked the communication with the Carel controller using a USB-to-RS485 converter connected to my PC, and communication works correctly there. In the status tab, I can see that the Modbus server is polling, but there is no response from the controller. I also tried multiple times swapping A/B lines on the Carel side, but it did not help. Do you have any suggestions on what else I should check?
Last updated: 2026-05-22

Post by olehmann03 on PFC200 - WAGO 750-8202 - MODBUS RTU ^{CODESYS Forge talk (Post)}
Hello, I’m working on implementing Modbus RTU communication with a Carel controller (CPCO). I want to use the front RS485 interface through the DB9 connector. The issue is that I can’t get the communication working correctly. Below are the steps I’ve done so far: Connected pins 3 and 8 from the DB9 connector to the +/- RX/TX terminals on the Carel side. In the PLC shell, I set serialmode to RS485. In WBM under Administration > Serial Interface > Assign owner of serial interface, I set the port to unassigned. In the device tree, I created Modbus_COM with the following settings: COM port: 1 Baud rate: 19200 Parity: None Stop bits: 1 Created a Modbus client on this COM interface in RTU mode. Under the status tab, I can see it is in running state. On the client, I created a Modbus server and set the Modbus address of my unit to 1. Defined a few channels as FC03 to read holding registers according to the Carel register map. I checked the communication with the Carel controller using a USB-to-RS485 converter connected to my PC, and communication works correctly there. In the status tab, I can see that the Modbus server is polling, but there is no response from the controller. I also tried multiple times swapping A/B lines on the Carel side, but it did not help. Do you have any suggestions on what else I should check?
Last updated: 2026-05-22

Post by jasonhogan on Login problem with FileTransfer on Raspberry Pi 5 ^{CODESYS Forge talk (Post)}
That’s a classic CODESYS quirk. As soon as you enable AllowFileTransferServices=1, the web server locks down and demands authentication for everything, including WebVisu sessions. Since you're on a Raspberry Pi / Linux, trying to make the built-in CODESYS web server do both secure file handling and unauthenticated kiosk visu is usually a losing battle. A couple of ways to get around this: The cleaner route (separate the jobs): Turn AllowFileTransferServices back off in the config so your kiosk WebVisu opens freely without any login prompts. Then, handle the file download outside of CODESYS — just run a dead-simple Nginx/lighttpd file server or a tiny Python script on the Pi pointed at your export folder (/var/opt/codesys/...). That way your PLC security stays intact, and the kiosk screen just works. If you really want it through CODESYS: Check your Device -> Users and Groups in the IDE. Make sure the Everyone / Anonymous user group actually has explicit view permissions checked for the Visualization. Sometimes when file services are toggled, anonymous users lose the default visu-read rights and get booted straight to the login dialog. URL / Browser trick for kiosk: If the Pi is just opening a local browser on startup, you can sometimes pass the basic credentials in the browser launch script or use a small reverse proxy on localhost to inject the headers automatically so you don't see the popup. Honestly, running a lightweight HTTP/FTP endpoint on Linux (option 1) is by far the least headache.
Last updated: 2026-08-15

Post by cfam on Codesys Control for PLCnext (PLC - AXL F 2152) ^{CODESYS Forge talk (Post)}
Good day All I would like to share some information on this site for the Codesys team as well for the future members using Codesys Control for PLCnext if it is allowed. I hope that i Post it in the correct spot. Subject: Codesys, Codesys Control for PLCnext Objective: Using the following Phoenix components to built a PLC Rack and run it on Codesys: Hardware and Software used 1. 2404267, AXC F 2152 - Controller 2. 1088136, AXL F BP SE6 - Module carrier 3. 1088129, AXL SE DO16/1 - Digital module 4. 1337224, AXL SE PD16 GND - Potential distributors 5. 1088127, AXL SE DI16/1 - Digital module 6. 1337223, AXL SE PD16 24V - Potential distributors 7. 1088123, AXL SE AO4 I 4-20 - Analog module 8. 1088134, AXL SE SC-A - Cover 9. Codesys v3.5 SP19 Patch 4 10. Codesys Control for PLCnext V4.10.0.0 Process: Firstly I built the Rack according to the Phoenix Project+ Software tool. Where I rebuilt it onto my test bench . I used the PLCnext Engineer IDE from Phoenix and all Communications where up and running and my PLC program executed successfully. THEN I tried the same PLC Layout with Codesys and Codesys Control for PLCnext. It was not successful and gave me the "Error: Local Bus not Running". I searched the web for answers but was unsuccessful in finding a solution. So I tried to change my configuration and found that the following Modules COULD NOT be recognized by Codesys Control. The result was that the Local Bus Failed to run. 1337224, AXL SE PD16 GND - Potential distributors 1337223, AXL SE PD16 24V - Potential distributors Example 1, Resulted in "Error: Local Bus Not Running": Module carrier slot 1: 1088129, AXL SE DO16/1 - Digital module Module carrier slot 2: 1337224, AXL SE PD16 GND - Potential distributors Module carrier slot 3: 1088127, AXL SE DI16/1 - Digital module Module carrier slot 4: 1337223, AXL SE PD16 24V - Potential distributors Module carrier slot 5: 1088123, AXL SE AO4 I 4-20 - Analog module Module carrier slot 6: 1088134, AXL SE SC-A - Cover Example 2, Result "Successful": Module carrier slot 1: 1088129, AXL SE DO16/1 - Digital module Module carrier slot 2: 1088127, AXL SE DI16/1 - Digital module Module carrier slot 3: 1088123, AXL SE AO4 I 4-20 - Analog module Module carrier slot 4: 1088134, AXL SE SC-A - Cover Module carrier slot 5: 1088134, AXL SE SC-A - Cover Module carrier slot 6: 1088134, AXL SE SC-A - Cover Result: Codesys or Codesys Control for PLCnext, has a PROBLEM to identify the following Modules. 1. AXL SE PD16 24V - Potential distributors 2. AXL SE PD16 GND - Potential distributors Hope that this information could be useful in future. Best regards Jaco Pretorius
Last updated: 2023-12-06

Post by mondinmr on COL.IMap2 and HashTableFactory cause frequent Access Violation ^{CODESYS Forge talk (Post)}
Good morning, I’ve been using the Collection library for a long time, mostly with Stack, LinkedList, and List. From your examples I was able to manage the different factories, even for custom elements. Now I need a hashtable, but with this object I’m running into a lot of random access violations. If I append something inside FB_Init after constructing the hashtable, it crashes, even though the list was already created. If I only create the hashtable in FB_Init and append afterwards, it usually works. I don’t understand the meaning of the dispose call in this code: pSlave := ADR(slave); uSlave := TO_ULINT(pSlave); iKey := fKey.Create(uSlave); IF hash.CountKeys() = 0 THEN Service.logger.appendLog('Filling hashtable', 'HashManager', AdvLogType.AdvDebugMsg); ok := FALSE; ELSE eError := hash.ContainsKey(iKey, xResult => ok); END_IF IF NOT ok THEN pI := __NEW(UINT); iVal := fKey.Create(TO_ULINT(pI)); Service.logger.appendLog(CONCAT('New slave', TO_STRING(uSlave)), 'HashManager', AdvLogType.AdvDebugMsg); hash.AddKeyValuePair(iKey, iVal); appendNewSlave := pI; ELSE eError := hash.GetElementByKey(iKey, itfValue => iElem); xResult := __QUERYINTERFACE(iKey, itfIInstance); IF xResult THEN itfIInstance.Dispose(); END_IF IF eError <> COL.COLLECTION_ERROR.NO_ERROR THEN Service.logger.appendLog(CONCAT('ERROR ', TO_STRING(eError)), 'HashManager', AdvLogType.AdvCriticalMsg); appendNewSlave := nullptr; RETURN; END_IF __QUERYINTERFACE(iElem, iVal); {warning disable C0033} pI := TO___UXINT(iVal.UlintValue); {warning restore C0033} appendNewSlave := pI; END_IF Without the dispose call, every second cold reset crashes immediately when I try to access iVal, even if eError doesn’t report any error. With the dispose call, the cold reset issue disappears, but I get other problems: a) If I start the runtime using systemctl start codesyscontrol, it crashes at IF hash.CountKeys() = 0 THEN b) If I delete the files in PlcLogic and download again, it works and survives multiple cold resets. But as soon as I run systemctl restart codesyscontrol, everything gets corrupted again and it starts crashing at that point. FUNCTION_BLOCK SlaveMapCounter VAR hash : COL.IMap2; eError : COL.COLLECTION_ERROR; END_VAR In its FB_Init I create it: METHOD FB_Init: BOOL VAR_INPUT bInitRetains: BOOL; // TRUE: retain variables are initialized (reset warm / reset cold) bInCopyCode: BOOL; // TRUE: the instance will be copied to the copy code afterward (online change) END_VAR VAR hF : COL.HashTableFactory; END_VAR hash := hF.Create(256); In another FB I instantiate it statically: FUNCTION_BLOCK ABSTRACT AbstractServoEthercatController EXTENDS AbstractServoController VAR_STAT hashSlaves : SlaveMapCounter; END_VAR VAR field : REFERENCE TO ADVAbstractFieldUnitEthercatCia402; initCnt : REFERENCE TO UINT; END_VAR The append method is the one shown above, and I call it after the runtime has started. The accesses are performed by a single task, and in any case I’m working on an isolated single core. I’ve tried everything, moving the create, the instances, and all the rest several times, but nothing seems to work. I’d like to point out that these FBs are part of our own library, which is used in many applications.
Last updated: 2025-09-11

Post by ryandmg on Web Client (HMI) Disconnects from Webvisu (Weidmuller u-OS) ^{CODESYS Forge talk (Post)}
Hey Everyone, I'm having a bit of a struggle finding settings that will reliably maintain a connection between the webvisu and a touchscreen client. Every so often the HMI disconnects and will perpetually display the red spinning arrow with the "Error Happened, Will resume automatically" text. Power cycling the HMI to force a reconnect will re-establish comms. It seems to happen during periods of inactivity if that's a clue. From what I've gathered so far this seems to have something to do with the webvisu update rate, buffer size as well as the visu task scan rate. We first tried the default settings as follows: Webvisu Update Rate: 200 ms Webvisu Buffer Size: 50,000 Visu Task Scan Rate: 100 ms Priority 31 Other Tasks for Reference: Main Task Scan Rate: 100 ms Priority 1 Alarm Manager Scan Rate: 50 ms Priority 31 Ethercat Task: 4 ms Priority 1 This would disconnect some what regularly. We then made the following changes to try and stabilize: Webvisu Update Rate: 150 ms Webvisu Buffer Size: 75,000 Visu Task Scan Rate: 75 ms Kept other tasks the same. This seems to disconnect even more frequently. Also for reference the network is very small and only consists of the PLC, a small switch and the HMI. We're also not controlling frames from outside the visu program itself. The frame changes are all done natively. Any suggestions to get this to stop disconnecting? Oh and whatever the issue is the log does not record it. Figured I would ask here before opening a ticket. Thanks in advance for your help!
Last updated: 2023-09-06

Post by mubeta on Some 'pathetic' errors in SoftMotion program ^{CODESYS Forge talk (Post)}
Yes, this is the error the sometimes show up. What make me crazy is the fact that it happens randomly and not each times. I know very well where the problem is, in wich one program row it's located. For each actions of the state machine I have all events recorded with log on text file. it is not problematic for me to find the application point of the fault, but I need to understand why occasionally and for no apparent reason, switching the state machine and thus changing the motion FB, sends the axis into failure (but only occasionally). For example, one case that is often problematic is the execution of the Axis Halt instruction. When, after a MoveAbosulte instruction this returns the event as 'done' and indeed the axis is in standstill, the state machine first sets the move instruction to FALSE, and the next cycle sets the Halt request to TRUE. Some of the time everything works out fine. Occasionally, however, in this exchange, the axis goes into fault, also losing the OPERATIONAL state. Meanwhile, I would like to understand why the motion FB instances must still be called even after the Execute is set to FALSE, especially in view of the fact that the next instruction is programmed to abort the previous one, with BufferMode set to 'Aborting'. All these unnecessary FB calls are an unnecessary overhead on the CPU anyway. Is there any precise rule about when to cease calling the various instances? (It should precisely be the 'done' status that says this one has finished its work).
Last updated: 2024-07-18

Post by fmon on Modbus : dis- / re-connect cable: modbus does not re-start ^{CODESYS Forge talk (Post)}
Hello, I am using codesys Modbus TCP client (4.4.0.0) to communicate with a python modbus server (package pyModbusTCP). I first start my python server on the distant machine. After a fresh codesys compilation, a plc connection/transfer and a PLC run, the modbus connection is OK. Every time in this context the connection is created correctly. When I shut down the server, the modbus connection falls, that is normal. When I restart the python server, impossible to recreate the modbus connexion. With the client autoreconnection, I see on my server that the client tries to connect but unsuccesfully. I have the following message : DEBUG:pyModbusTCP.server:accept new connection from ClientInfo(address='192.168.1.20', port=33476) DEBUG:pyModbusTCP.server:Exception during request handling: NetworkError('recv return null') I tried to stop the codesys client and to restart it with these commands : Modbus_TCP_Client.xStop := True; // Or False Modbus_TCP_Client.Enable := True; // Or False Modbus_TCP_Server.Enable := True; // Or False I tried to confirm the error manually to force reconnection with: Modbus_TCP_Server_Motors.xConfirmError := TRUE; I tried also this command to STOP/RESET/START client and server (codesys side) but nothing happens : status_client := Modbus_TCP_Client.SetCommunicationState(eRequestedState := DED.DEVICE_TRANSITION_STATE.STOP); // .RESET & .START The answer of this function when executed is "status_client = NOT_SUPPORTED" It seems that is a socket problem, but I do not understand if it is on the client or server side. I tried a modbus simulator called "ananas.exe" and the result is the same. Impossible to get a modbus reconnection. What is different at the first connection and at a reconnection attempt ? Thanks for your help
Last updated: 2025-03-14

Post by fmon on Modbus TCP client reconnection problem ^{CODESYS Forge talk (Post)}
Hello, I am using codesys Modbus TCP client (4.4.0.0) to communicate with a python modbus server (package pyModbusTCP). I first start my python server on the distant machine. After a fresh codesys compilation, a plc connection/transfer and a PLC run, the modbus connection is OK. Every time in this context the connection is created correctly. When I shut down the server, the modbus connection falls, that is normal. When I restart the python server, impossible to recreate the modbus connexion. With the client autoreconnection, I see on my server that the client tries to connect but unsuccesfully. I have the following message : DEBUG:pyModbusTCP.server:accept new connection from ClientInfo(address='192.168.1.20', port=33476) DEBUG:pyModbusTCP.server:Exception during request handling: NetworkError('recv return null') I tried to stop the codesys client and to restart it with these commands : Modbus_TCP_Client.xStop := True; // Or False Modbus_TCP_Client.Enable := True; // Or False Modbus_TCP_Server.Enable := True; // Or False I tried to confirm the error manually to force reconnection with: Modbus_TCP_Server_Motors.xConfirmError := TRUE; I tried also this command to STOP/RESET/START client and server (codesys side) but nothing happens : status_client := Modbus_TCP_Client.SetCommunicationState(eRequestedState := DED.DEVICE_TRANSITION_STATE.STOP); // .RESET & .START The answer of this function when executed is "status_client = NOT_SUPPORTED". Is it normal ? It seems that is a socket problem, but I do not understand if it is on the client or server side. I tried a modbus simulator called "ananas.exe" and the result is the same. Impossible to get a modbus client reconnection. What is different at the first client connection and at a reconnection attempt ? Thanks for your help
Last updated: 2025-03-17

Post by jeindhoven on Deploying to raspberry pi 5 hangs ^{CODESYS Forge talk (Post)}
Yep sure, though now that i think of it, its a pi 4. My bad. The whole ordeal was necessary to use the VGA666 adapter. That needs the old graphical system and GPIO directly on the CPU. Edit: Putty on the virtual development machine connects fine. But i did change the login/pw. The account is still a sudo'er so that should be all right. Edit2: Sorry i get a "Comment rate limit exceeded" from the forum. Then i'll add it as edit here. So i have tried the stock raspberry pi image on a different pi5 (truly 5 this time). Packages updated. Standard password. Same symptoms, no runtime deployed and long hang time. Versions of this pi: pi@raspberrypi:~ $ uname -a Linux raspberrypi 6.12.25+rpt-rpi-2712 #1 SMP PREEMPT Debian 1:6.12.25-1+rpt1 (2025-04-30) aarch64 GNU/Linux pi@raspberrypi:~ $ lsb_release -a No LSB modules are available. Distributor ID: Debian Description: Debian GNU/Linux 12 (bookworm) Release: 12 Codename: bookworm pi@raspberrypi:~ $ apt list --installed | grep openssh-server openssh-server/stable,now 1:9.2p1-2+deb12u6 arm64 [installed,automatic] Attached is the Device information and error text that Codesys comes up with. Edit 3 (Comment rate limit, otherwise it would be a new post) Now i have tried booting an older native Windows 10 machine (no virtualization), and it just works as expected. I have now a raspberry pi 4 and raspberry pi 5 with version 4.16.0.0 of the control application. Windows 10 native: build 19045 (same as virtualised Win 10), same .NET version, same CODESYS version. It seems that running CODESYS virtualized somehow messes with the deployment?
Last updated: 2025-06-23

Post by serwis on Dynamic target position tracking ^{CODESYS Forge talk (Post)}
Hello, I am trying to control a servo drive and dynamically set its position. I control the drive via EtherCAT with a cycle time of 500us. I use the MC_MoveAbsolute block for this. The problem is that when using a PID controller, I generate the positions I want the drive to move to on an ongoing basis, and I would like the position to be set immediately. The MC_MoveAbsolute block must receive a rising edge to execute, and I would like the movement to be performed without waiting for this edge. I have created a function that generates a rising edge every 1 ms, but I am unable to change this time to 500 µs because the TON function does not support times shorter than 1 ms. Below is the code to call the rising edge: IF Exe = TRUE THEN delay1(IN:=TRUE, PT:=T#1MS); IF delay1.Q = TRUE THEN Exe := FALSE; delay1(IN:=FALSE); END_IF END_IF IF Exe = FALSE THEN delay(IN:=TRUE, PT:=T#1MS); IF delay.Q = TRUE THEN Exe := TRUE; delay(IN:=FALSE); END_IF END_IF END_IF Here is the code for calling the MC_MoveAbsolute function: MoveDegree( Axis:= Tilt, Execute:= Exe, Position:= position_target - (base_angle_real * feedforward_turn), Velocity:= vel, Acceleration:= acc, Deceleration:= dec, Jerk:= jerk, Direction:= MC_DIRECTION.shortest, BufferMode:= MC_BUFFER_MODE.Aborting, Done=> , Busy=> , Active=> , CommandAborted=> , Error=> , ErrorID=> ); I realize that there are probably better methods for performing this type of task. How can I implement motion with a dynamically changing setpoint? THANKS
Last updated: 2025-09-05

Post by cer-wa on Not able to connect multiple profinet encoder in codesys Linux ARM64 ^{CODESYS Forge talk (Post)}
Hello, currently im working with a RevPi connect 5 on a codesys project. Up until now I was having a blast because things were going really smooth but for like almost a day im kind of stuck on the integration of multiple profinet sensors into my project. This is kind of a bummer because that should be an easy thing to do. What I tried so far was to create and additional ethernet adapter where I then tried to connect my devices. in the beginning I tried to connect the devices directly which was not working because I could assign the IP-adress only to the ethernet adapter and not to the devices but the device was found in the device repository (this gets important in the second part) So what I tried next was to setup a PN-Controller and connect my devices subsequently to the Controller. Sadly now the devices wont show up in the device repository anymore. To me its not clear why this is happening. And the worst thing is: I went ahead and setup a device completely like I would want to have it in the project and when I then click on scan devices I can even find the device. But it can not be added to project for whatever reason eventhough im 100% certain that the gsdml file is the correct one. Can anyone help me with this. Like I said this seems like an easy thing to do and its taking me way longer than expected already. The only thing that came to my mind why this might not work is because I have codesys license which only allows one profinet instance. Could that be the case? The error message seems then pretty unfit but ok. I will be grateful for every advice. Thanks in advance! Best regards!
Last updated: 2025-09-25

Post by tk096 on High Cycle Times for SoftMotion_PlanningTask when using AxisGroup ^{CODESYS Forge talk (Post)}
Hi, under this circumstances the performance of a Raspberry Pi 4 should be sufficient to run a Softmotion robotics application. A closer look at the project would be required. Maybe you could contact the codesys support? Usually it is recommended to run the planning task cyclically every 2ms with task priority of 0 on a dedicated core. In the task configuration you can have a look at the average and maximum execution time of the planning task. You could use the function block SMC_TuneCPKernel (https://content.helpme-codesys.com/en/libs/SM3_Robotics/Current/SM3_Robotics/POUs/AdministrativeConfiguration/Computation/SMC_TuneCPKernel.html) to define suitable values for the parameters 'fSyncBufferDuration' and 'fPlanningInterval'. However, as previously mentioned, the performance of a Raspberry Pi 4 with realtime patch should be sufficient. The 'fPlanningInterval' parameter specifies the maximum planning step width in seconds. The cycle time of the planning task should not permanently exceed this value. A higher value reduces the computational effort, but can lead to a violation or no full utilization of the set limit values for velocity, acceleration and jerk. From a starting value of 0.016 seconds, the value should be increased gradually until the performance is acceptable. The parameter 'fSyncBufferDuration' specifies the size (in seconds) of the buffer between the planning and fieldbus task. The cycle time of the planning task must not exceed this value at peak times (this will lead to the error SMC_CP_QUEUE_UNDERRUN). A higher value can compensate for peaks in the cycle time of the planning task. At the same time, however, this also increases the latency for executing interrupts and aborting movements.
Last updated: 2024-03-22

Post by leandroct on Error reading files after runtime update from 4.0.0.0 to 4.8.0.0 ^{CODESYS Forge talk (Post)}
Since version 19 they changed how file access is handle. There are two solutions: 1. You change where the file is stored (need to go to: /PlcLogic/) 2. You can, if you don´t want to store at PlcLogic, add the following line in the CODESYSControl.cfg under [SysFile]: ForceIecFilePath=0 The CodesysControl.cfg is at C:\ProgramData\CODESYS\CODESYSControlWinV3x64\xxPROJECT_NUMBERxx\ Here the email they sent me: "with the 3.5.19 Version we changed how files are handled. See following issue: CDS-81506 - CODESYS Control SysFile system file access vulnerability. There are two solutions: 1. You change where the file is stored (need to go to: /PlcLogic/) 2. You can, if you don´t want to store at PlcLogic, add the following line in the CODESYSControl.cfg under [SysFile]: ForceIecFilePath=0 Here is the official release-note: [[COMPATIBILITY_INFORMATION]] With the activation of ForceIecFilePath the file access from IEC is now restricted to the configured paths only (file sandbox)! [SysFile] ForceIecFilePath=1 (new default) The standard path is the current directory, the PlcLogic subfolder or a configured path. Every file access outside of this path is configured via PlaceholderFilePath, for example access to temporary files or removable media: [SysFile] PlaceholderFilePath.1=/tmp, $TMP$ PlaceholderFilePath.2=/media/usb, $USB$ PlaceholderFilePath.2.Volatile=1 For more information see our tutorial FilePath & Placeholders. To restore the old behavior ForceIecFilePath may be configured as follows: [SysFile] ForceIecFilePath=0 BUT WE HIGHLY RECOMMEND TO LEAVE THIS SETTING AT ITS NEW DEFAULT VALUE! "
Last updated: 2024-05-07

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