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Post by pernockham on Inheritence of struct, ^{CODESYS Forge} ^talk ^(Post)
Im looking for a way to define predefined version of the same structures through "extends"/inheritance. What I want to do is best shown with an example: TYPE log_item_val_type : ( BOOL_ := 0, INT_, REAL_, STRING_ ); END_TYPE TYPE LOG_DATA_BASE STRUCT val_type : log_item_val_type; (* value, name etc *) ENDSTRUCT ENDTYPE (* this/below is not possible as I understand from the compiler?? *) TYPE LOG_DATA_BOOL extends LOG_DATA_BASE : STRUCT val_type : log_item_val_type := log_item_val_type.BOOL_; END_STRUCT END_TYPE TYPE LOG_DATA_INT extends LOG_DATA_BASE : STRUCT val_type : log_item_val_type := log_item_val_type.INT_; END_STRUCT END_TYPE etc. for LOG_DATA_REAL and ..STRING. The system will not allow me to "re-define" "val_type" however. Instead I must do the work-around of defining four different types with all fields individually defined. The benefit if I could extend the base item would be that Im (more) sure the structures are identical. In usage I can call in a specific type rather use the base type and assign which type. Usage by pointer/ref to log_data_base would also be easier.. (* Usage: *) log_data : log_data_int := (name, value etc.) (* Instead of: *) log_data : log_data_base := (name, value, val_type).. Is this possible to achieve in some way that I have missed?
Last updated: 2025-03-05

Post by pernockham on Pointer/reference to Codesys trend recording object? ^{CODESYS Forge} ^talk ^(Post)
I have a Hmi that acts as an interface for many (mostly identical) units. This is managed by a sort of "mux" where you select which unit that should be presented on the HMI. Backbone is solved by a HMI-gvl defined as reference/pointer to "unit-data", which then can be set to the individual units. While this works for most data I still have not sorted how to solve this for the trend recordings. One solution would be to have already "mux:ed" data values as source for the/one trend. However then the trend would contain data from different units/sources which could/will cause confusion. If its possible to "clear" this can be mitigated. Possibly let the trend have its own "mux-selector" (ie, the hmi are focusing on unit#3 however trend data is locked on unit#5), that could also work.. Or, let each unit have its own trend recording, which is focused if the unit is "selected". Can I reach the trend recording objects programmatically (those defined in the device tree)? Ie, can I use a "reference/pointer to these trend recording objects"? There is a field "data source" in the trend properties dialog which seems to resemble what Im looking for? But Im not sure if I can use it in some way, I cannot change anything in this field it only says <local application="">. </local>
Last updated: 2025-09-16

Post by nicetuxedo on Can not activate license on Raspberry pi ^{CODESYS Forge} ^talk ^(Post)
Hello everyone, I'm hoping for some assistance with a license activation issue: a software crash has left my license in a strange state. Here is the sequence of events: I purchased a new license for the Raspberry PI from the official CODESYS web store. I opened the CODESYS and started the online activation process using the ticket number I received. During the activation, the CODESYS software threw an exception and crashed. I was not able to see if the activation completed. After restarting CODESYS, I attempted to run the activation process again with the same ticket number. The License Manager now gives me an error stating that the ticket has already been activated/used. I am now stuck because my installation is not licensed, but the activation server believes my ticket has been consumed. Has anyone encountered this before? Is there a way to have the ticket status reset?
Last updated: 2025-10-08

Post by dominggus on when going online, stuck on "Syncing file "visuelemsdatetime.tl_datetime.txt" ^{CODESYS Forge} ^talk ^(Post)
Hi, We are currently using a Raspberry Pi 4 CM4 module in a EdgeBox RPI 200 - Industrial Edge Controller running the latest CODESYS Runtime Package 4.11.0.0. On the PC (actually an Intel Macbook Pro running Windows 10 in Parallels) we run CODESYS V3.5.19.50. Yesterday end of day when I was about to logoff and head home, I wanted to send the latest build to the Raspberry I clicked the Login button to compile a new version and then sync the application and all the files, it get's stuck on the last file to sync (see attached screenshot). This takes eternally, although sometimes, when I use my SFTP client (Cyberduck) and go into the raspberry and refresh the directory /var/opt/codesys/PlcLogic/visu/, or when I open the actual file visuelemsdatetime.tl_datetime.txt, it gets un-stuck (forcing a refresh, which might fix the syncing issue) and CODESYS continues and I can click the Start button to start the application. But this SFTP force refresh trick does not always help either... What could be the issue here? network connectivity? Can someone please help me out?
Last updated: 2024-03-02

Post by brell on Automatic xExecute NBS.TCP_write ^{CODESYS Forge} ^talk ^(Post)
I've recently started experimenting with CODESYS for a project and am fairly new to it. I'm currently working with Function Block Diagrams (FBD) to set up TCP communication between a server and a client, where the client is implemented as a Python script. Once the communication is established, my connection status changes to True, which is the expected behavior. My challenge arises with the TCP write module, which requires the xEnable_write flag to toggle between True and False. If xEnable_write remains True, the module only performs a single write operation. To address this, I introduced a falling edge trigger (F_TRIG), expecting it to help in toggling xEnable_write and it does, However, I've encountered an issue where in the beginning after connxion established I need to manually set xEnable_write to True for the system to work as intended. I'm looking for a way to automate this process so that xEnable_write becomes True automatically upon establishing a connection . Initially, I tried setting xEnable_write to True from the start, but this approach didn't work well since it left the flag permanently True, preventing further toggling. I also experimented with using a TON timer, but I faced similar issues. I am seeking a solution that automatically toggles xEnable_write between True and False after a connection is established, ensuring continuous write operations without manual intervention. Any advice or guidance on how to achieve this would be greatly appreciated."
Last updated: 2024-03-05

Post by mtho on JSON Utilities - JSON file written with invalid structure ^{CODESYS Forge} ^talk ^(Post)
I'm using the JSON Utilities SL library to write configurations in my program to a file. I'm generating the JSON data using the builder function block and all appears to work correctly. When I write the jsondata to file, I'm finding that some of the JSON elements are not being written in the right location in the file. Rather than writing they keys under the parent object, they get written outside the root JSON object at the end of the file. If I then try to read the file back into the program, I get an invalid_structure error. I don't get any errors when populating the JSON data or when writing the file. I attached an example of the JSON writer output. The problems begin with key P200. Each P200 should go under MBR1 through MBR3. Among the rest of the keys, they are supposed to be under different parent objects. I am using default values for wsLineBreak and encoding.
Last updated: 2024-03-06

Post by k2saki on CNC / G01 Speed is very slow (or go-stop motion) in Continuous short segment . ^{CODESYS Forge} ^talk ^(Post)
I'm using CAD/CAM that outputs GCode with G01 many short segments from NURBS Curve, only X-Y axis. But CODESYS CNC motion seems much slower ( or stop-go motion ) in simulation mode than F-Value (I checked value from SMC_Interpolator - dVel ). In GCode G01, F value is F500, but movement is very slow, actual speed (dVel) is between 0 to 30 back and forth. I think very old CNC can move like that, but nowadays, a lot of CNC can move smoothly to process free curve ( somethimes option switch ) I tried to use G51 Dxx but I got the same result. My questions are 1) How do I improve CODESYS CNC motion in this case ? 2) How can I graph the sampling from dVel of SMC_Interpolate in CODESYS? From my GCode N2006 G01 X1.4364 Y-14.6847 F500 N2007 G01 X1.6759 Y-14.6768 N2008 G01 X1.9152 Y-14.6486 N2009 G01 X2.1547 Y-14.6400 N2010 G01 X2.3943 Y-14.6090 N2011 G01 X2.6336 Y-14.6002 N2012 G01 X2.8732 Y-14.5716 N2013 G01 X3.1127 Y-14.5634 N2014 G01 X3.3520 Y-14.5410 N2015 G01 X3.5915 Y-14.5336 N2016 G01 X3.8308 Y-14.5307 ... Thansk.
Last updated: 2024-04-29

Post by reinier-geers on License problem gateway ^{CODESYS Forge} ^talk ^(Post)
The hole setup is made by 3s. So its a comination of one not two. If Epis decide not to support extra licence whats then the funtion of providing an option with a single license ?? So the idee by 3s has a flod. Epis change the system to add the Stick. I send controller inc stick to Epis. On my software i can see the stick. An then you tel me i need a other license to use an license ?? Makes completly no sense. Codesys should be flexible but is not. I tried Delta. But has no HMI and has its own Codesys ?? Why ?? Then i tried Crist. The block there own system by a password. But dont know the password and cant switch it off. At the end the want me to pay for support to solve ther own made problem. So i send it al back. The extra license is adviced by 3s . Now a few month later still no working solution.
Last updated: 2024-05-01

Post by rabaggett on Reading Named Pipes in Linux Is there a better way? ^{CODESYS Forge} ^talk ^(Post)
I have a Python program that will handle things in my application such as VISA over IP and Telnet control of instruments. I want the main control and HMI in Codesys. My problem is communication between the two. I have looked at several ways to accomplish this, and settled on having the Python program create two named pipes, one to send information to Codesys, and one for Codesys to send information to Python. The information would be packetized with \n for end of packet.. Seems simple. I think the named pipes method should work, but file reading in Codesys using the CAA file library starts to get difficult when the file is never ending, as in this case. Before I spend too much time making something that may be fundamentally flawed I want to ask. Is there a better way? Is there a way to read the file 'one line at a time' which might solve my never ending file problem? Thanks!
Last updated: 2024-05-09

Post by kevinrn on Github Actions CI/CD tasks - development topic ^{CODESYS Forge} ^talk ^(Post)
Hello community, I just want to inform you about our plans and the current status of automating the build process for CODESYS libraries. So it might be helpful for some people who are in the same situation. Background story: I am a software engineer at powerIO GmbH, normally I use high level languages for the products we develop and offer. Sometimes I work with my team on CODESYS libraries, which can also be found in the CODESYS store. Most of the time I spend with them on architecture tasks and tasks that are not directly related to our products. Every time I see the manual processes for releasing a library etc., I am very surprised about this time intensive process. Current situation: I know there has been a scripting interface for years. CODESYS Git was released a few years ago, but the scripting interface was only released a few months (weeks?) ago. We developed a pseudo-automated solution a few months ago, but it was all very hacky. So now there is a better Git implementation and also more modularization and installation options. For example, the CODESYS installer has a full CLI, which makes it very convenient to install CODESYS installations headless. Plans: I think it's the right time to develop a better automation solution. Most of our software projects are hosted on Github and we use Github actions very intensively for other software projects. Therefore, we have decided to use Github for our CODESYS library projects as well. Following tasks should be implemented in automation for CI/CD tasks: - Automated setup of CODESYS installation (Already released: https://github.com/marketplace/actions/setup-codesys-installation) - Checkout CODESYS libraries - Execute tests scripts - Sign CODESYS libraries - Extract Library documentation - Create CODESYS package - Sign CODESYS package Side Note: - This is mainly a side project, and we do not provide support for the CI/CD part. - This topic is here to help and also to get help from other software engineers. - This project and idea is not prioritized as I am currently the only one working on it and I hope it will help us and also others and increase productivity. - We are putting this out there as an organization, but priorities can change quickly and the CI/CD tasks I am developing are mostly done in my spare time. So please don't expect this to happen in a short time or even be fully completed. I would be very happy if some ppl will join the development process and might be open to discuss some technical details for this. I hope this topic is not to off-topic, but I think the CI/CD part is very important today and it can increase a lot of quality and push productivity. Thanks :)
Last updated: 2024-03-28

Post by ihatemaryfisher on Sorting array of any-sized structure ^{CODESYS Forge} ^talk ^(Post)
In my machine's operation, I need to display multiples tables containing arrays of structured variables. The arrays change during operation, and my supervisor has advised me to write a new bubble-sort for each array. I think I can make a function to sort an array of any data type. This was my own project, and I'm a relatively new coder. I want to know the weaknesses in my approach, and a better method, if one exists. As far as I can test, the function accepts an array of a structured variable of any size, and sort it by any VAR in that structure. But it relies heavily on pointers, which I've heard are bad practice? Function call: // SORT BY BYTE-SIZED VAR IF xDoIt[6] THEN FUNBubbleSortSansBuffer( IN_pbySourcePointer := ADR(astArray[1]), // address of first byte in first element of array IN_pbyComparePointer:= ADR(astArray[1].byCompByte), // points to first byte of the comparing variable (variable you sort by) IN_uiStructureSize := SIZEOF(TYPE_STRUCTURE), // size, in bytes, of the structured variable IN_uiCompareSize := SIZEOF(astArray[1].byCompByte), // size, in bytes, of the comparing variable (variable you sort by) diArrayElements := UPPER_BOUND(astArray,1), // number of elements in array IN_xSmallToLarge := xSortOrder // whether to sort by small2large or large2small ); END_IF Function: FUNCTION FUNBubbleSortSansBuffer : BOOL VAR_INPUT IN_pbySourcePointer : POINTER TO BYTE; // points to beginning of array (first byte of first element) IN_pbyComparePointer: POINTER TO BYTE; // points to first byte of the comparing variable (variable you sort by) IN_uiStructureSize : UINT; // size, in bytes, of the structured variable IN_uiCompareSize : UINT; // size, in bytes, of the comparing variable (variable you sort by) diArrayElements : DINT; // number of elements in array IN_xSmallToLarge : BOOL; // whether to sort by small2large or large2small END_VAR VAR j : DINT; // repeat iteration over array until array ends i : DINT; // iterarte over array, swapping when necesary k : DINT; // iterator from 1 to size of structure (stepping 'through' a single element in array) dwSize : DWORD; // internal var for use in MEMUtils.MemCpy(<size>) // FOR SORTING BY BYTE VAR pbySourcePointer : POINTER TO BYTE; pbySourcePointer2 : POINTER TO BYTE; pbyComparePointer : POINTER TO BYTE; pbyComparePointer2 : POINTER TO BYTE; pbyPointerToBuffer : POINTER TO BYTE; // pointer to single byte buffer byBufferByte : BYTE; // single byte buffer END_VAR dwSize := UINT_TO_DWORD(IN_uiStructureSize); // get structure size (number of bytes) pbyPointerToBuffer := ADR(byBufferByte); // assign pointer to address of buffer byte (because MEMUtils.MemCpy requires a pointer input) CASE IN_uiCompareSize OF // depending on the size of the VAR to sort by (current functionality for BYTE and WORD/INT 1: // BYTE (8 BIT) FOR j := 1 TO diArrayElements DO // for number of elements in array FOR i := 1 TO (diArrayElements-1) DO // same thing, but row[i+1] row is included in swap logic pbySourcePointer := IN_pbySourcePointer + dwSize*(i-1); // point at #1 byte in array element[i] pbySourcePointer2 := pbySourcePointer + dwSize; // point at #1 byte in array element[i+1] // NOTE: because of memory locations, each array element is offset from one another by a number of bytes equal to the size of the structure // We can "walk" from array[i] to array[i+1] via steps equal to the size of the structure // e.g., ADR(array[i+1]) == ADR(array[i]) + SIZEOF([array datatype]) pbyComparePointer := IN_pbyComparePointer + dwSize*(i-1); // point to sorting variable in array element[i] pbyComparePointer2 := pbyComparePointer + dwSize; // point to sorting variable in array element[i+1] // using sort order (small -> large/large -> small) IF SEL(IN_xSmallToLarge, (pbyComparePointer2^ > pbyComparePointer^),(pbyComparePointer2^ < pbyComparePointer^)) THEN // This is where it gets tricky. We've identified pointers for the starting bytes of aArray[i] and aArray[i+1] // and we know the size of aArray[i]. We are going to swap individual bytes, one at a time, from aArray[i] and aArray[i+1] // this allows us to use only a single byte var as a buffer or temporary data storage // e.g., consider a structure consisting of a word, a byte, and a string. it is stored like this // |------WORD-------| |--BYTE-| |STRING------...| // astArray[1] == 1000 0100 0010 0001 1100 0011 1010 1010.... etc // astArray[2] == 0001 0010 0100 1000 0011 1100 0101 0101.... etc // performing a single swap (copy into a buffer, etc.) of the first byte of each array element creates this // astArray[1] == 0001 0100 0010 0001 1100 0011 1010 1010.... etc // astArray[2] == 1000 0010 0100 1000 0011 1100 0101 0101.... etc // incrementing the pointer adresses for the swap by 1 and swapping again swaps the next byte in each array element // astArray[1] == 0001 0010 0010 0001 1100 0011 1010 1010.... etc // astArray[2] == 1000 0100 0100 1000 0011 1100 0101 0101.... etc // continuing this from k to SIZEOF(TYPE_STRUCTURE) results in a toally swapped row FOR k := 1 TO IN_uiStructureSize DO // copy single byte[k] of array element 1 to buffer MEMUtils.MemCpy(pbyDest := (pbyPointerToBuffer), pbySrc := (pbySourcePointer+k-1), dwSize := 1); // copy single byte[k] of array element 2 to 1 MEMUtils.MemCpy(pbyDest := pbySourcePointer+k-1, pbySrc := (pbySourcePointer2+k-1), dwSize := 1); // copy buffer to byte[k] array element 2 MEMUtils.MemCpy(pbyDest := (pbySourcePointer2+k-1), pbySrc := pbyPointerToBuffer, dwSize := 1); END_FOR END_IF END_FOR END_FOR
Last updated: 2023-08-17

Post by critcho on WebVisu Numpad dialog - Dialogtitle not accepting string variable ^{CODESYS Forge} ^talk ^(Post)
I have a WebVisu page which is re-used for multiple types of gas; it displays the alarm thresholds etc. for one gas at a time. I have an array of structures holding the set-points for each of the gasses. I'm trying to change the dialog title for the value input pop-up (VisuDialogs.Numpad). The Dialogtitle is set to Gas_Alarms.HighAlarmActivationLevelDialog, which is a string(50): When the gas type is changed (page first loaded, or prev/next buttons), METHOD Gas_Alarms.Update_Display_Variables is called, to update the strings used for the dialog titles so it shows GasName High Alarm Activation Level (EngineeringUnits), e.g. CO2 High Alarm Activation Level (PPM): HighAlarmActivationLevelDialog := Insert(' High Alarm Activation Level ()', EngineeringUnits, 30); HighAlarmActivationLevelDialog := Insert(HighAlarmActivationLevelDialog, GasName, 0); (That's not where the problem is, I'm just explaining why I'm using a variable dialogue title.) The variables used are definitely strings, but i'm always getting the error: "The type of the dialog title must be either STRING or WSTRING". I've tried moving HighAlarmActivationLevelDialog etc. to the GVL and also changing them to WSTRING, I even tried adding them to the structure array, but I always get the same error. Clearing the dialog title for that element removes the error - so I'm confident it's not a phantom error caused by something else. But I should be able to add these titles, can't just nuke them all to make it work. The MinVal and MaxVal for the Numpad are called from the array, e.g. GVL.Gas_Alarm_Configs[0].ScaledValueMIN, they are not getting an error. I am using array indexes 1 - 5 for the gasses, when I load the form or change gas, I copy the selected index to index 0 of the array, and values from Gas_Alarm_Configs[0].[ALL] are displayed on the page. When they hit save, I copy Gas_Alarm_Configs[0].[ALL] to Gas_Alarm_Configs[CurrentGasIndex].[ALL]. (ALL just means every element, I can't figure out how to display an asterix in this question... :) ) I've searched online for variable title dialog, but not found anything to help. Thanks for your help!
Last updated: 2025-05-29

Post by gmau on Station 'xyz': AR aborted by device (alarm.ind): AR consumer DHT expired ^{CODESYS Forge} ^talk ^(Post)
Hello, I am writing to You with the problem of Profinet communication in my Codesys V2.5 SP21 project working on Codesys Control RTE V3 x64 device. I have implemented multiple Profinet devices in the network, the Profinet itself is configured properly, based on the hardware and software parameters of the industrial PC (Windows 10 IoT). My Profinet network contains such Profinet devices as a robot, IO-Link master with some devices on it, IO modules, safety, vision sensor (the configuration is attached to this topic). Once every few hours, sometimes more often, sometimes not even once a day, the error show up at one, two or a few random modules at the same time, every one is the same: "Station 'xyz': AR aborted by device (alarm.ind): AR consumer DHT expired". The communication is then lost with that module, but it is up instantly. It is not such a problem when it comes to regular IOs, but with safety or rotation table, it causes errors and machine stops. I have tried multiple solution based on any forum suggestions, manuals, etc., but it is still happening. Mabye when I turned on the Watchdog for this communication, it is happening less times, but still, I could not turning up the Watchdog parameters at the expense of cycle time of the process. The same is with Send Clock, Reduction and DHT. I have one of the ethernet port on the PC configured with CmpEt1000Drv driver. The card itself is Intel Ethernet Connection I219-LM. These devices are connected to one EKI-2728-NI-A Profinet switch (it was changed from the standard non Profinet one, but still nothing has changed). As I said ealier, I am attaching all the configurations for each device and the communication itself - if any of You had the same problems or have any ideas what could be the cause, I would be much gratefull for any help. For now I am out of ideas, if You have any additional question, please ask. Sincerely, PF
Last updated: 2025-09-04

Post by kurtk on SysProcess Execute Command unable to run commands with special characters ^{CODESYS Forge} ^talk ^(Post)
Thank you for this additional information. Could you please provide the references to the official documentation where you found this information ? I got as far as: Then insert this: [SysProcess] BasePriority=Realtime Command=AllowAll devoid of references of where the CodesysContol.cfg file was located or of the need to run codesys as root I incrementally located bits of information with perplexity searches but remained mired at error 25 ERR_NO_ACCESS I am curious whether root access is MANDATORY to run SysProcessExecuteCommand (- and/or any other SysProcess functions) or if a more access-constrained User=quasiroot could suffice without the security concerns ? Apparently codesys runs fine without User=root for almost everything... That raises the question: What IS the default codesys user ? I notice in the prototypes: VAR sCommand : STRING := '/usr/bin/whoami'; sOutput : STRING(255); refCommand : REFERENCE TO STRING; refOutput : REFERENCE TO STRING; resultCmd : UDINT; END_VAR whenever I attempt to build this Codesys v3.5 SP2 whines that "cannot convert type REFERENCE TO STRING to STRING" don't remember the exact message... Apparently this happens whenever a fixed-length string is involved. if I get rid of (255) and just set the string := ' '; that is sufficient to make the compiler happy. Is this a recently enforced constraint ? Why does this compile for you and not for me ? There are references to functions / utilities which are used/needed to massage the string references - but I see no specific details... I also notice you specify: Make sure the lib SysProcessImplementation, SysTypes, and CmpErrors is on the project. I don't comprehend why all of the dependent libraries are not automatically referenced, added ? I don't recall seeing anywhere but here that SysProcessImplementation must be included... It just seems odd that the default is to exclude essential libraries, or require alchemical conjuring to assemble all the ingredients for gnat soup ;-) Thanks a lot... I'm still a codesys newby getting my wheels on - or sometimes just partially on
Last updated: 2025-09-12

Post by mogam on Internal error:System.NullReferenceException: The object reference was not set to an object instance. ^{CODESYS Forge} ^talk ^(Post)
Hi everyone, I have a my App that reads values from a shared memory than 2 variables x,y were calculated. here as you can see in my code: PROGRAM PLC_PRG VAR szName : STRING := '/SM'; ( Name of the shared memory.) uxiSize : __UXINT := 646 * 2 * SIZEOF(REAL); ( Size of the shared memory. ) hShm : RTS_IEC_HANDLE; ( Handle to the shared memory ) pStart : POINTER TO REAL; ( Pointer to the first element in the memory ) pData : POINTER TO REAL; ( Pointer, which is incremented until the last sign in the memory is reached. ) shared_data :ARRAY[0..645, 0..1] OF REAL; velocity : ARRAY[0..2] OF REAL; ( Velocity array ) position : ARRAY[0..2] OF REAL; ( Position array ) angleDepth : ARRAY[0..645, 0..1] OF REAL; ( Angle and depth array ) xEndOfMemory : BOOL; x : ARRAY[0..645] OF REAL := 1.0; y : ARRAY[0..645] OF REAL := 1.0; (* Result of actions at the memory. *) OpenResult : RTS_IEC_RESULT; ReadResult : RTS_IEC_RESULT; PointerResult : RTS_IEC_RESULT; DeleteResult : RTS_IEC_RESULT; CloseResult : RTS_IEC_RESULT; i : INT; END_VAR ( Open the shared memory ) hShm := SysSharedMemoryOpen2(szName, 0, ADR(uxiSize), ADR(OpenResult)); IF hShm <> RTS_INVALID_HANDLE THEN (* Read the entire shared memory table *) SysSharedMemoryRead(hShm:= hShm, ulOffset:= 0, pbyData:= ADR(shared_data), ulSize:= uxiSize, pResult:= ADR(ReadResult)); (* Fetch the pointer from the shared memory. The pointer is pointing to the first element address *) //pStart := SysSharedMemoryGetPointer(hShm, ADR(PointerResult)); (* Close the shared memory *) //CloseResult := SysSharedMemoryClose(hShm := hShm); (* Read velocity and position data from the shared memory *) FOR i := 0 TO 2 DO velocity[i] := shared_data[i, 0]; position[i] := shared_data[i, 1]; END_FOR; (* Read angle and depth data from the shared memory *) FOR i := 0 TO 645 DO angleDepth[i, 0] := shared_data[(i + 6), 0]; angleDepth[i, 1] := shared_data[(i + 6), 1]; END_FOR; FOR i := 0 TO 645 DO x[i] := angleDepth[i, 1]*COS(angleDepth[i, 0]); y[i] := angleDepth[i, 1]*SIN(angleDepth[i, 0]); END_FOR; END_IF For these values an XY-CHART needs to be done and when i create a visualisation and set the x data and y data when i try to compile, i recieve this error: ------ Übersetzungslauf gestartet: Applikation: Device.Read_App ------- Code typisieren ... [FEHLER] Internal error:System.NullReferenceException: Der Objektverweis wurde nicht auf eine Objektinstanz festgelegt. bei _3S.CoDeSys.LanguageModelManager.LDateType.Accept(ITypeVisitor typvis) bei ..(_IVariable , IScope5 , _ICompileContext , _ISignature ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , _IPreCompileContext ) bei ..( ) bei ..(String ) bei ..(String , IVariable[]& , ISignature[]& ) bei ..(String , IVariable[]& , ISignature[]& , IScope& ) bei ..visit(_IVariableExpression , AccessFlag ) bei ..(_IUserdefType ) bei ..(_IVariable , IScope5 , _ICompileContext , _ISignature ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , _IPreCompileContext ) bei ..( ) bei ..(String ) bei ..(String , IVariable[]& , ISignature[]& ) bei ..(String , IVariable[]& , ISignature[]& , IScope& ) bei ..visit(_IVariableExpression , AccessFlag ) bei ..(_IUserdefType ) bei ..(_IVariable , IScope5 , _ICompileContext , _ISignature ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , _IPreCompileContext ) bei ..( ) bei ..(String ) bei ..(String , IVariable[]& , ISignature[]& ) bei ..(String , IVariable[]& , ISignature[]& , IScope& ) bei ..visit(_IVariableExpression , AccessFlag ) bei ..(_IUserdefType ) bei ..(_IVariable , IScope5 , _ICompileContext , _ISignature ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , _IPreCompileContext ) bei ..( ) bei ..(String ) bei ..(String , IVariable[]& , ISignature[]& ) bei ..(String , IVariable[]& , ISignature[]& , IScope& ) bei ..visit(_IVariableExpression , AccessFlag ) bei ..(_IUserdefType ) bei ..(_IArrayType ) bei ..(_IPointerType ) bei ..(_IVariable , IScope5 , _ICompileContext , _ISignature ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , _IPreCompileContext ) bei ..( ) bei ..(String ) bei ..(String , IVariable[]& , ISignature[]& ) bei ..(String , IVariable[]& , ISignature[]& , IScope& ) bei ..visit(_IVariableExpression , AccessFlag ) bei ..(_IUserdefType ) bei ..(_IPointerType ) bei ..(_IVariable , IScope5 , _ICompileContext , _ISignature ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , _IPreCompileContext ) bei ..( ) bei ..(String ) bei ..(String ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , _IPreCompileContext ) bei ..( ) bei ..(String ) bei ..(String ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , _IPreCompileContext ) bei ..( ) bei ..(String ) bei ..(String ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , _IPreCompileContext ) bei ..( ) bei ..(String ) bei ..(String , IVariable[]& , ISignature[]& ) bei ..(String , IVariable[]& , ISignature[]& , IScope& ) bei ..visit(_IVariableExpression , AccessFlag ) bei ..(_IUserdefType ) bei ..(_IVariable , IScope5 , _ICompileContext , _ISignature ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , _IPreCompileContext ) bei ..( ) bei ..(String ) bei ..(String , IVariable[]& , ISignature[]& ) bei ..(String , IVariable[]& , ISignature[]& , IScope& ) bei ..visit(_IVariableExpression , AccessFlag ) bei ..(_IUserdefType ) bei ..(_IVariable , IScope5 , _ICompileContext , _ISignature ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , _IPreCompileContext ) bei ..( ) bei ..(String ) bei ..(String , IVariable[]& , ISignature[]& ) bei ..(String , IVariable[]& , ISignature[]& , IScope& ) bei ..visit(_IVariableExpression , AccessFlag ) bei ..(_IUserdefType ) bei ..(_IPointerType ) bei ..(_IVariable , IScope5 , _ICompileContext , _ISignature ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , _IPreCompileContext ) bei ..( ) bei ..(String ) bei ..(String ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , _IPreCompileContext ) bei ..( ) bei ..(String ) bei ..(String ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , _IPreCompileContext ) bei ..( ) bei ..(String ) bei ..(String , IVariable[]& , ISignature[]& ) bei ..(String , IVariable[]& , ISignature[]& , IScope& ) bei ..visit(_IVariableExpression , AccessFlag ) bei ..(_IUserdefType ) bei ..(_IVariable , IScope5 , _ICompileContext , _ISignature ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , _IPreCompileContext ) bei ..( ) bei ..(String ) bei ..(String , IVariable[]& , ISignature[]& ) bei ..(String , IVariable[]& , ISignature[]& , IScope& ) bei ..visit(_IVariableExpression , AccessFlag ) bei ..(_IUserdefType ) bei ..(_IVariable , IScope5 , _ICompileContext , _ISignature ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei _3S.CoDeSys.Compiler35140.Compiler.(_ICompileContext , _IPreCompileContext , _ICompileContext , IProgressCallback ) bei _3S.CoDeSys.Compiler35140.Compiler.(_ICompileContext , Boolean , Boolean , _IPreCompileContext , _IPreCompileContext , _ICompileContext , Boolean , Boolean& , IProgressCallback ) bei _3S.CoDeSys.Compiler35140.Compiler.(Guid , Boolean , Boolean , Boolean , Boolean& , _ICompileContext& , _ICompileContext& , IProgressCallback , Boolean , Boolean ) Kompilierung abgeschlossen -- 1 Fehler, 0 Warnungen Übersetzung abgeschlossen -- 1 Fehler, 0 Warnungen : Kein Download möglich!
Last updated: 2024-05-24

Post by mubeta on Strange problem with the ‘MC_SetPosition’ function ^{CODESYS Forge} ^talk ^(Post)
How are the servo drives controlled? EtherCAT, step/dir pulses, other? CANOpen, 1 Mb/s, bus load 35%, cycle time 2ms. Another thought is that - if it's step/dir pulse based control - the pulses from the PLC to the drive are getting missed/lost at high frequencies? If that's the case then there would be multiple troubleshooting steps/corrections that could be investigated. Here, it seems to me that we are getting completely off track with the observed problem. You could try to create a simplified program I had already written this elsewhere. The program before being brought into machines was exhaustively tested in SW emulation and the problem did not occur. However, in emulation I was interested in checking other aspects of the process, not this specific one which is for real a correction made necessary after the fact. The part of the program that does this correction with the function mentioned in the topic, came up from its origins, but I didn't know or didn't think it was really useful. A scruple that later turned out to be necessary. However, for now I do not think I will spend any more time on this verification, already lacking any to do my normal. I remain amazed, however, that a function intended to correct the axis position with the motor in motion and that it should not interfere with this, in fact instead changes behavior as the motor speed changes. Mah! When you manually control the motor directly from the servo drive software at the speeds you are calling for, does it move precisely to the target position? The drive and motor have been working fine for about 10 years. In replacing the machine control system, I opted for CoDeSys where before there was something else. But this is not the subject of the problem. What I need to resolve is the fact that a clutch specially placed at a certain point can slip and, therefore, I have the undeniable need to phase the 'prime mover' to the mechanical position of the machine, detected by a cam for each turn, in order to properly stop at its optimum point. Which for now I have ruled out doing. In fact, if I really have to say, since we have now gone brutally OT, I originally thought that this clutch should only come into action in cases of extreme necessity, as happens in most trials. But this one, the way it is made, slips more easily than I could estimate and the servo-controlled 'prime mover,' and the machine, get out of phase, maybe by a little, but frequently, and when the machine work at it's high speed, (in fact all of the time), I can't adjust properly the 'prime mover' position at fly.
Last updated: 2025-01-18

Post by jeffg on ERROR: GetNetLinkSockAndInfoByMac(): could not open netlink socket: Too many open files ^{CODESYS Forge} ^talk ^(Post)
I just installed codesys runtime on a raspberry pi Cortex-A72 (ARM v8) 64-bit SoC @ 1.5GHz (Compute Module 4) I am running on Codesys control for raspberry pi 64 SL ver 4.13.0 and I keep getting a crash after about five to ten minutes. This program was running fine on a 32bit system with runtime 4.8 previously but they upgraded the panel PC cause it got smashed. Looking at the logs I see this error "ERROR: GetNetLinkSockAndInfoByMac(): could not open netlink socket: Too many open files" at the time of crash. I do have a UDP socket open for a serial to ethernet adapter and im wondering if maybe its opening a bunch of sockets and while receiving messages, Im not sending anything to the device only receiving. Below is the code used for the UDP VAR // Scale Comm fbPeerServer : NBS.UDP_Peer; ipAddress : NBS.IPv4Address; fbReceive : NBS.UDP_Receive; xPeerActiv : BOOL := TRUE; abyReceive : ARRAY [0..255] OF BYTE; sLastValidReceive : STRING(255); udiIndex : UDINT; END_VAR IF xPeerActiv AND NOT fbPeerServer.xBusy THEN ipAddress.SetInitialValue(ipAddress := gvlSettings.sIPAddres); fbPeerServer(xEnable := TRUE, itfIPAddress := ipAddress, uiPort := gvlSettings.uiPort); END_IF fbPeerServer(); fbReceive(xEnable := fbPeerServer.xBusy, itfPeer := fbPeerServer, pData := ADR(abyReceive), udiSize := SIZEOF(abyReceive)); IF fbReceive.udiCount > 0 THEN IF fbReceive.udiCount < SIZEOF(sLastValidReceive) THEN SysMem.SysMemCpy(pDest := ADR(sLastValidReceive), pSrc := ADR(abyReceive), udiCount := fbReceive.udiCount); // Set End of String sLastValidReceive[fbReceive.udiCount] := 0; END_IF END_IF If anyone as seen this I could really use some help figuring it out. I included the Log report
Last updated: 2024-09-19

Post by laurits on Max lines of code, codesys CNC ? ^{CODESYS Forge} ^talk ^(Post)
Hi, yes now its working, to get "QUEUE.bFull" to work, I've had to set the "QUEUE.nNumReservedEntries" to 3. (I tried different values here, only effect for larger values i can see is the the queue capacity gets smaller.) I've noticed the movement is slowing down when it reaches the end of the "fill Up", must be because of the "checkVelocity" can only see the current "QUEUE". Any way of solving this ? BUF : ARRAY[0..20000] OF SMC_GEOINFO; xp : ARRAY[1..100000] OF REAL; yp : ARRAY[1..100000] OF REAL; CASE iState OF 000: IF R_TRIG_bStart.Q THEN iState := iState + 1; END_IF bReady := FALSE; //initialize Queue GEO.dT1:=0; GEO.dT2:=1; GEO.dToolRadius := 0; GEO.dVel := 15000; GEO.dVelEnd := 15000; GEO.dAccel := 2000; GEO.dDecel := 2000; GEO.iObjNo := 0; GEO.piDestPos.dX := 0; GEO.piDestPos.dY := 0; QUEUE.bEndOfList := FALSE; QUEUE.nPastMarker := -1; QUEUE.nWritePos := 0; QUEUE.pbyBuffer := ADR(BUF[0]); n := 0; sMC_CheckVelocities(bExecute:= FALSE); SM3_CNC.SMC_SetQueueCapacity(ADR(QUEUE), SIZEOF(BUF)); QUEUE.nNumReservedEntries := 3; 001: FOR i := 1 TO SIZEOF(xp)/SIZEOF(xp[1]) DO xp[i] := UDINT_TO_REAL(i) * 0.01; yp[i] := UDINT_TO_REAL(i) * 0.01; END_FOR iState := iState + 1; 002: WHILE NOT QUEUE.bFull DO // when the Queue is full, wait until it has been processed by the following FBs n := n + 1; GEO.iSourceLine_No := n; GEO.piStartPos := GEO.piDestPos; // copy last destination GEO.iMoveType := LIN; // generate linear movement GEO.iObjNo := GEO.iObjNo + 1; // calculate number GEO.piDestPos.dX := xp[n]; // generate position GEO.piDestPos.dY := yp[n]; SMC_CalcLengthGeo(pg := ADR(GEO)); // calculate length of object with the help of the standard function SMC_AppendObj(poq:=ADR(QUEUE), pgi:=ADR(GEO)); //append object to queue IF n = UDINT_TO_DINT( SIZEOF(xp)/SIZEOF(xp[1])) THEN // all target positions processed QUEUE.bEndOfList := TRUE; iState := iState + 1; EXIT; END_IF END_WHILE sMC_CheckVelocities(bExecute:= TRUE, poqDataIn:= ADR(QUEUE)); bReady := TRUE; // Send message to smc_interpolator to start 003:
Last updated: 2025-06-04

Post by acc00 on Redundancy Codesys Runtime, Synchronization ^{CODESYS Forge} ^talk ^(Post)
Hi, I’m currently testing the Codesys Redundancy application with 2 Raspberry Pi, with the idea is of using in my project 2 Wago PFC200 and 1 Ethercat Master with 2 Remote IO. After I configure the redundancy, and one Pi is Active and the other is Passive, if I disconnect the Ethernet cable of the Active, the Passive become Standalone, which is good, but the problem is the following: -When I recover the Ethernet connection, both stay Standalone. They will NOT Sync until I do it manually in the Codesys environment. How to make the synchronization automatically? -If both Pi/PLC stays Standalone, who is managing the IO? (Ethercat and Serial) I have done a test with an Modbus Slave, where I am sending a counter that increase every second. And I see that when both PLC are standalone, they both keep an active connection with the Slave, and both write values. This does not seem good, since according to this in my project both PLC would try to control the IO at the same time. Note: The Codesys have an option (greyed out, not possible to select) which says “Auto Sync”. What is the purpose, and why I’m not able to select it? I'm using Codesys Control for Rapsberry Pi 64SL Runtime in my test environment (2xRaspberry Pi 4), with the idea of using Codesys Control PFC 200 Runtime in my project (2xWago PFC200 and 1 Ethercat Master with 2x Wago 750-354 Ethercat Fieldbus Coupler). Using the last Codesys 3.5 version (SP19 PAtch 5). I'd appreciate a lot any help on this questions!
Last updated: 2024-01-22

Post by manuknecht on Maximum dynamic limits of MC_MoveLinearAbsolute and MC_MoveLinearRelative ^{CODESYS Forge} ^talk ^(Post)
Hello all I use an axis group with two linear axes in a kinematic system. Using MC_MoveLinearAbsolute and MC_MoveLinearRelative, I am trying to realise dynamic movements (set velocity: 1 m/s, set acceleration: 30 m/s^2) with the highest possible jerk, as I want to compare this with a movement with a trapezoidal velocity profile. However, my measurements show that the axes accelerate with a maximum jerk of approx. 800 m/s^3, even if the value in the function block was set to 10,000 m/s^3. I have already increased the dynamic limits of the two axes accordingly (Velocity: 5000 u/s, Acc-/Deceleration: 250'000 u/s^2, Jerk: 100'000'000 u/s^3, where 1 u = 1 mm), but this had no effect. I have checked the input parameters of the function blocks and the VelFactor, AccFactor and JerkFactor factors are all set to the maximum (value 1). Reducing the cycle time has resulted in a higher jerk, but as we are already working with a cycle time of 1 ms, there is nothing more that can be done here. The axes themselves are still a long way from drawing the maximum current, which is why I assume that this should not be a problem either. Are there other factors or parameters that influence the dynamic limits and therefore allow faster movements? The PLC I am using is a Raspberry Pi 4 and Codesys V3.5 SP20 with all libraries up to date. Thanks in advance Manuel
Last updated: 2024-05-08

Post by xcqt on Oop best practice ^{CODESYS Forge} ^talk ^(Post)
Hi all, I’m currently trying to improve my OOP structure in CODESYS and I’m looking for some input on how others approach this. I understand the basics like inheritance, interfaces, abstract FBs, methods, and properties, but I still struggle a bit with the overall architecture and what’s considered clean or scalable in bigger projects. As an example, I’m working on two different energy meter function blocks: FB_EnergyMeter_MQTT reads data from MQTT (strings) FB_EnergyMeter_Modbus reads data from Modbus (words) Both have their own Update() method and implement the same interface (something like IF_EnergyMeter). Later on, I’ll probably add more meter types, but they should all behave the same from the controller’s point of view. Now, there’s a FB_GridControl block that needs power data from these meters. I see two options here: Define the meter blocks inside FB_GridControl and call them directly (for example fbModbusMeter.UpdateModbus()). Keep the meter blocks outside and pass them into FB_GridControl as interface references, so the control block doesn’t know which specific type of meter it’s dealing with. Option 2 feels cleaner and more flexible to me, but I’m not entirely sure how to handle the data flow in that case. Should I pass the meter instance through an interface reference (REFERENCE TO IF_EnergyMeter)? Or is there a better way to link the external FBs to the control block? I’d like to hear how you structure this kind of setup or see an example from someone who has done something similar. EDIT: I think i need to do something like this fbModbusUpdateInput(wInput:= wWordValue); fbMqttUpdateInput(strInput:= strStringValue); IF bUseMqtt THEN Meter REF = fbMqttUpdateInput; ELSE Meter REF = fbModbusUpdateInput; END_IF fbControl.SetMeter(UsedMeter := Meter); Or am i thinking wrong? Thanks, Thomas
Last updated: 2025-10-16

Post by t-probst on Strong Private Key Protection for Encryption Certificates ^{CODESYS Forge} ^talk ^(Post)
Hello, We are trying to implement an automated method of adding of a certificate and private key to the Windows certificate store for encrypting CODESYS projects. We want to do this so that users do not have to deal with details of certificates at all and to prevent user error. We are keen on enforcing strong private key protection since it ensures that a password is required for the certificate to be used to decrypt a CODESYS project. When we add a certificate to the certificate store and enable strong key protection using the Microsoft Management Console Certificates snap-in, it works as expected. However, through this method the user may mistakenly not enable strong private key protection. For the certificates we create programmatically (using Microsoft’s Cryptography Next Generation API in .Net 7) bag attributes are added to the certificate and key by the API. These bag attributes are as follows: Bag Attributes localKeyID: 01 00 00 00 subject=C = xx, ST = xxx, O = xxx, OU = xxx, CN = xxx issuer=C = xx, ST = xxx, L = xxx, O = xxx, OU = xxx, CN = xxx -----BEGIN CERTIFICATE----- [encoded certificate] -----END CERTIFICATE----- After using this certificate with bag attributes to encrypt a CODESYS project, it can’t be decrypted, showing this error: "The specified project could not be loaded. Possible reasons might be: - The project file is corrupted or invalid - The project has been saved with a newer version of the programming system. If this is the case, you can open the project in the corresponding version. Choose "Save as..." with the appropriate storage version, and retry again. - You may not have the necessary permissions to lad the project" We know that the bag attributes are causing the issue because if we manually edit the certificate file to remove them before using the certificate to encrypt a project, the project can be decrypted as expected. However, we are unable to automatically enforce strong key protection using this method. Here is a link to a StackOverFlow question that we have posted recently for this issue: https://stackoverflow.com/questions/76922355/enforcing-strong-private-key-protection-for-x509certificate2-objects-in-net-mod Any help is greatly appreciated.
Last updated: 2023-08-22

Post by mondinmr on COL.IMap2 and HashTableFactory cause frequent Access Violation ^{CODESYS Forge} ^talk ^(Post)
Good morning, I’ve been using the Collection library for a long time, mostly with Stack, LinkedList, and List. From your examples I was able to manage the different factories, even for custom elements. Now I need a hashtable, but with this object I’m running into a lot of random access violations. If I append something inside FB_Init after constructing the hashtable, it crashes, even though the list was already created. If I only create the hashtable in FB_Init and append afterwards, it usually works. I don’t understand the meaning of the dispose call in this code: pSlave := ADR(slave); uSlave := TO_ULINT(pSlave); iKey := fKey.Create(uSlave); IF hash.CountKeys() = 0 THEN Service.logger.appendLog('Filling hashtable', 'HashManager', AdvLogType.AdvDebugMsg); ok := FALSE; ELSE eError := hash.ContainsKey(iKey, xResult => ok); END_IF IF NOT ok THEN pI := __NEW(UINT); iVal := fKey.Create(TO_ULINT(pI)); Service.logger.appendLog(CONCAT('New slave', TO_STRING(uSlave)), 'HashManager', AdvLogType.AdvDebugMsg); hash.AddKeyValuePair(iKey, iVal); appendNewSlave := pI; ELSE eError := hash.GetElementByKey(iKey, itfValue => iElem); xResult := __QUERYINTERFACE(iKey, itfIInstance); IF xResult THEN itfIInstance.Dispose(); END_IF IF eError <> COL.COLLECTION_ERROR.NO_ERROR THEN Service.logger.appendLog(CONCAT('ERROR ', TO_STRING(eError)), 'HashManager', AdvLogType.AdvCriticalMsg); appendNewSlave := nullptr; RETURN; END_IF __QUERYINTERFACE(iElem, iVal); {warning disable C0033} pI := TO___UXINT(iVal.UlintValue); {warning restore C0033} appendNewSlave := pI; END_IF Without the dispose call, every second cold reset crashes immediately when I try to access iVal, even if eError doesn’t report any error. With the dispose call, the cold reset issue disappears, but I get other problems: a) If I start the runtime using systemctl start codesyscontrol, it crashes at IF hash.CountKeys() = 0 THEN b) If I delete the files in PlcLogic and download again, it works and survives multiple cold resets. But as soon as I run systemctl restart codesyscontrol, everything gets corrupted again and it starts crashing at that point. FUNCTION_BLOCK SlaveMapCounter VAR hash : COL.IMap2; eError : COL.COLLECTION_ERROR; END_VAR In its FB_Init I create it: METHOD FB_Init: BOOL VAR_INPUT bInitRetains: BOOL; // TRUE: retain variables are initialized (reset warm / reset cold) bInCopyCode: BOOL; // TRUE: the instance will be copied to the copy code afterward (online change) END_VAR VAR hF : COL.HashTableFactory; END_VAR hash := hF.Create(256); In another FB I instantiate it statically: FUNCTION_BLOCK ABSTRACT AbstractServoEthercatController EXTENDS AbstractServoController VAR_STAT hashSlaves : SlaveMapCounter; END_VAR VAR field : REFERENCE TO ADVAbstractFieldUnitEthercatCia402; initCnt : REFERENCE TO UINT; END_VAR The append method is the one shown above, and I call it after the runtime has started. The accesses are performed by a single task, and in any case I’m working on an isolated single core. I’ve tried everything, moving the create, the instances, and all the rest several times, but nothing seems to work. I’d like to point out that these FBs are part of our own library, which is used in many applications.
Last updated: 2025-09-11

Post by gilbert-mh on CAA net base TCP client cause PLC to crash - Kernel message : N0HZ_local_softirq_pending 80 ^{CODESYS Forge} ^talk ^(Post)
Hello all, I have been trying to implement a TCP client on a Festo PLC (CPX-E-CEC-M1) and it looks like it works well except that after some time (greatly varies between a few hours to more than 100h) my PLC crash. When I look into the log file the only thing I see is that before the crash happens a few kernel warnings : N0HZ_local_softirq_pending 80 and then the crash. I've looked into this warning and from what I could find on the net it seems that this is warning is triggered when the ethernet link is down. I've tried to correct this bug for quite some time and what I know is that : - The crash is caused by my TCP client, when I remove it from my code I see no crash - The crash happens more quickly the more the TCP client is used. - The time before the crash is not directly proportional to the number of communications or their size. But it looks like it is just more likely to happen if the client connect to the server at a higher frequency. - The precedent observation makes it seem unlikely that the crash is caused by some memory overflow because then the crash speed would be more proportional to the amount of data exchanged. SO from these observations, I believe that the crash could be caused by the PLC trying to connect to a server while there is some kind of issue with the ethernet link resulting in the PLC getting stuck in some indefinite state and making it crash. This still seems a bit unlikely to me because if the ethernet is down it simply shouldn't be able to contact the server and the communication would just fail which doesn't cause my PLC to crash. Has anyone encountered the same kind of problem (with the same kernel message) ? I am pretty sure the warning is not the direct cause of the crash but just an indicator that something is wrong with my PLC. Thanks in advance
Last updated: 2024-01-12

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