Post by mubeta on Some 'pathetic' errors in SoftMotion program ^{CODESYS Forge talk (Post)}
Yes, this is the error the sometimes show up. What make me crazy is the fact that it happens randomly and not each times. I know very well where the problem is, in wich one program row it's located. For each actions of the state machine I have all events recorded with log on text file. it is not problematic for me to find the application point of the fault, but I need to understand why occasionally and for no apparent reason, switching the state machine and thus changing the motion FB, sends the axis into failure (but only occasionally). For example, one case that is often problematic is the execution of the Axis Halt instruction. When, after a MoveAbosulte instruction this returns the event as 'done' and indeed the axis is in standstill, the state machine first sets the move instruction to FALSE, and the next cycle sets the Halt request to TRUE. Some of the time everything works out fine. Occasionally, however, in this exchange, the axis goes into fault, also losing the OPERATIONAL state. Meanwhile, I would like to understand why the motion FB instances must still be called even after the Execute is set to FALSE, especially in view of the fact that the next instruction is programmed to abort the previous one, with BufferMode set to 'Aborting'. All these unnecessary FB calls are an unnecessary overhead on the CPU anyway. Is there any precise rule about when to cease calling the various instances? (It should precisely be the 'done' status that says this one has finished its work).
Last updated: 2024-07-18

Post by hwillems on Ranges, Lambdas, on Fixed arrays of structs ^{CODESYS Forge talk (Post)}
I do datastructures and algorithms in Codesys. For example a Struct of Person with thing's like IdNumber, Name, Age etc. as example. Now i do all kind of calculations, filters. So i have this pretty big Fixed Array with Structs. On this struct i want to do simple stuff you can do easily in C++/Python/Rust etc. For example i want to do this: AvererageAge := Average(Peoples.Age); Then it will return the average of all members ages. Or Sort struct on age etc. Or sort on alphabetical Name. Or use Lambda functions to filter/mutate out things like, filter out everybody above 18 years old. Or remove people who it's name start with "A". Currently i have to write my own custom function for example sorting on Age. And make a super specific function based on that particulare datastructure. Here an Example: (*Before calling this FIlter method, set the mNodeFilterSwitch to the desired filter.*) CASE mNodeFilterSelect OF (********************************[ Status Filters ]***********************************) NodeID: FOR x := ACS_OUT_BEGIN TO ACS_OUT_END BY 1 DO FOR y := ACS_IN_BEGIN TO ACS_IN_END BY 1 DO IF marrNode[y].Status.oiNodeID > marrNode[y + 1].Status.oiNodeID THEN mNodeTemp := marrNode[y + 1]; marrNode[y + 1] := marrNode[y]; marrNode[y] := mNodeTemp; END_IF; END_FOR; END_FOR; Started: FOR x := DES_OUT_BEGIN TO DES_OUT_END BY -1 DO FOR y := DES_IN_BEGIN TO DES_IN_END BY -1 DO IF marrNode[y].Status.oxStarted > marrNode[y - 1].Status.oxStarted THEN mNodeTemp := marrNode[y - 1]; marrNode[y - 1] := marrNode[y]; marrNode[y] := mNodeTemp; END_IF; END_FOR; END_FOR; Starting: FOR x := DES_OUT_BEGIN TO DES_OUT_END BY -1 DO FOR y := DES_IN_BEGIN TO DES_IN_END BY -1 DO IF marrNode[y].Status.oxStarting > marrNode[y - 1].Status.oxStarting THEN mNodeTemp := marrNode[y - 1]; marrNode[y - 1] := marrNode[y]; marrNode[y] := mNodeTemp; END_IF; END_FOR; END_FOR; END_CASE; I have like 30+ of these in the enum. Not really DRY code right? These are custom made bubble sort filters in a function. You pass in the Datastructure, and say what function you want. (This is an enum collection of sorting functions) And then the Array with Nodes of Structs gets ordered. Why can't we have Iterators and Lambda's and build in standard functions like regular languages? Also i use bubble sort because it's the easiest to implement because i can't get this to code DRY. Problem with ST (Even the new one with classes) that it's very limited for programming datastructures and algorithms. Yes you still not want dynamic memory and you need to choose the correct algorithm so you know the most extreme edge cases regarding the time it takes to execute the algorithms.(Real-time execution) How are other people dealing with this? Here for example saw some software using an adjusted ST language and having FOR EACH possibility: https://www.fernhillsoftware.com/help/iec-61131/structured-text/st-for-each.html You can then build your own custom Iterator functions. I wish the IEC 61131-3 standard would be more expressive and having more standard modern features, but still keep close to the fact of no dynamics memory and real-time systems.
Last updated: 2023-08-31

Post by bschraud on Speicherbegrenzung für lokale Variablen ^{CODESYS Forge talk (Post)}
Aufgrund einer Schnittstellenänderung muss ich meine Messagebuffer erheblich vergrößern. U.g. Konstante bestimmt die Größe einer Byte-Array-Definition, die in einer Struktur für 9 Botschaften verwendet wird. Ich benötige also 177372byte zusätzlichen Speicher in dem Modul in dem die Struktur als lokale Variable angelegt wird. Dynamisches Allokieren zur Laufzeit möchte ich vermeiden, damit ich nicht während des Betriebes Fehler aus dem Allokieren behandeln muss. Für ein Reservieren des Speicherbereiches habe ich in Codesys keine Einstellmöglichkeiten gefunden. Die Applikation läßt sich ohne weitere Modifikation kopilieren, scheitert aber bei der Ausführung. Welche Lösungs- oder Einstellmöglichkeiten gibt es? Bei c_w_process_result_content_len_max: WORD := 292; [INFORMATION] Größe des lizenzierten Benutzercodes: 363304 Bytes [INFORMATION] Speicherverbrauch auf dem Gerät, nicht für Lizenzierung verwendet: [INFORMATION] Speicherbereich 0 enthält Daten, Eingang, Ausgang, Speicher und Nicht-sichere Daten: Größe: 2807632 Bytes , höchste verwendete Adresse: 2159712, größte zusammenhängende Speicherlücke: 647920 Bytes (23 %) [INFORMATION] Speicherbereich 3 enthält Code: Größe: 7267784 Bytes , höchste verwendete Adresse: 5590600, größte zusammenhängende Speicherlücke: 1677184 Bytes (23 %) Übersetzung abgeschlossen -- 0 Fehler, 10 Warnungen : Bereit für Download Speicherprüfung: [WARNUNG] PAC: MC0006: Pointeradresse außerhalb des verwalteten Speichers für Eintrag GVL.htFactory._itfInstList.__Interface in Area 0, Offset 0x000033BC (0x71C15414) [WARNUNG] PAC: MC0006: Pointeradresse außerhalb des verwalteten Speichers für Eintrag __datasourcesInstancesGVL.__datasourcesInstances.dsInst._allItemsHashtable._ht.__Interface in Area 0, Offset 0x00128904 (0x71D3A95C) [WARNUNG] PAC: MC0009: Pointer to Interface zeigt nicht auf die erwartete Schnittstelle in einer FB-Instanz für Eintrag IoConfig_Globals.PiXtend_V2_L_Instance._IIoDrv.__Interface in Area 0, Offset 0x0018EC00 (0x71DA0C58) [WARNUNG] PAC: MC0009: Pointer to Interface zeigt nicht auf die erwartete Schnittstelle in einer FB-Instanz für Eintrag IoConfig_Globals.PiXtend_V2_S_DAC_Instance._IIoDrv.__Interface in Area 0, Offset 0x0018F090 (0x71DA10E8) [INFORMATION] PAC: Überprüfter Speicher für 21336 Objekte. 4 Prüfung(en) fehlgeschlagen. [INFORMATION] PAC: Check took 00:00:13.9743220. Applikation lässt sich downloaden und funktioniert auf dem Gerät. Nach der Vergrößerung: c_w_process_result_content_len_max: WORD := 20000; [INFORMATION] Größe des lizenzierten Benutzercodes: 363304 Bytes [INFORMATION] Speicherverbrauch auf dem Gerät, nicht für Lizenzierung verwendet: [INFORMATION] Speicherbereich 0 enthält Daten, Eingang, Ausgang, Speicher und Nicht-sichere Daten: Größe: 4114264 Bytes , höchste verwendete Adresse: 3164816, größte zusammenhängende Speicherlücke: 949448 Bytes (23 %) [INFORMATION] Speicherbereich 3 enthält Code: Größe: 7267832 Bytes , höchste verwendete Adresse: 5590640, größte zusammenhängende Speicherlücke: 1677192 Bytes (23 %) Übersetzung abgeschlossen -- 0 Fehler, 10 Warnungen : Bereit für Download Speicherprüfung: (gleiches Ergebnis wie vorher) [WARNUNG] PAC: MC0006: Pointeradresse außerhalb des verwalteten Speichers für Eintrag GVL.htFactory._itfInstList.__Interface in Area 0, Offset 0x000033BC (0x71C15414) [WARNUNG] PAC: MC0006: Pointeradresse außerhalb des verwalteten Speichers für Eintrag __datasourcesInstancesGVL.__datasourcesInstances.dsInst._allItemsHashtable._ht.__Interface in Area 0, Offset 0x0021DF38 (0x71E2FF90) [WARNUNG] PAC: MC0009: Pointer to Interface zeigt nicht auf die erwartete Schnittstelle in einer FB-Instanz für Eintrag IoConfig_Globals.PiXtend_V2_L_Instance._IIoDrv.__Interface in Area 0, Offset 0x00284238 (0x71E96290) [WARNUNG] PAC: MC0009: Pointer to Interface zeigt nicht auf die erwartete Schnittstelle in einer FB-Instanz für Eintrag IoConfig_Globals.PiXtend_V2_S_DAC_Instance._IIoDrv.__Interface in Area 0, Offset 0x002846C8 (0x71E96720) [INFORMATION] PAC: Überprüfter Speicher für 21336 Objekte. 4 Prüfung(en) fehlgeschlagen. [INFORMATION] PAC: Check took 00:00:14.0491831. Applikation lässt sich downloaden. Ausführen mündet in Ausnahmefehler Die Applikation läuft auf der Runtime CODESYS Control for Raspberry Pi MC SL. Die Codesys Version ist 3.5 SP20 mit allen Updates. Kennt jemand eine Speichergrenze für lokale Variablen bzw. eventuelle Einstellmöglichkeiten? Vielen Dank
Last updated: 2024-05-06

Post by manuknecht on Opening a Dialog on a specific Client from ST ^{CODESYS Forge talk (Post)}
I managed to find a solution that seems to work reliably. As the VU.Globals.CurrentClient-filter accesses the CURRENTCLIENTID or at least a similar, internal variable it can only be used if called from a certain client (e.g. from a button in a visualization). My solution works by implementing a new client filter that compares the client ID of all clients to the ID of the last client that was used. The variable containing the data of the last client is defined as: G_LastClient : VU.IVisualizationClient; // Copy of last client that detected click This last client is then updated every time a button is pressed using the Execute ST-Code input configuration of the button: G_LastClient := VU.PublicVariables.Clients.Current; Next, I created a function block that implements the client filter interface as so: FUNCTION_BLOCK FB_LastClientFilter IMPLEMENTS VU.IVisualizationClientFilter VAR_INPUT END_VAR VAR_OUTPUT END_VAR VAR END_VAR Then i added a method to the FB called IsAccepted which is used to filter out the client. When creating the method, it should automatically be filled with the according variable declaration, as it is defined in the interface: (* For every client can be desided, if it is accepted. ``TRUE``: Client is accepted*) METHOD IsAccepted : BOOL VAR_INPUT (* The client, to check*) itfClient : VU.IVisualizationClient; END_VAR Now the client can be compared to the last used client as such: // check if clientID corresponds to clientID of last recorderd client IF itfCLient.ClientId = G_LastClient.ClientId THEN IsAccepted := TRUE; ELSE IsAccepted := FALSE; END_IF To make use of this custom client filter, initialize a variable with the client filter: LastClient : FB_LastClientFilter; // Client filter to find last used client Then use this client filter when opening or closing a dialog from ST: fbOpenMyDialog(itfClientFilter:=LastClient,xExecute:=TRUE,sDialogName:='VIS_MyDialog_DLG');
Last updated: 2023-09-27

Post by testlogic on Sending Sequential Modbus TCP Packets ^{CODESYS Forge talk (Post)}
I have a Modbus TCP slave device where I need to do sequential writes to the same register. The register I'm writing to is kind of like a command line, each packet is a command word encoded in Hexadecimal. I am having difficulty implementing this system in CoDeSys 3.5 SP19. I feel like the structure of the program should be something along the lines of (Pseudocode): ModbusTCPSend(Command Register, Command1) ModbusTCPSend(Command Register, Command2) ModbusTCPSend(Command Register, Command3) I have tried to implement this with a rising edge trigger wMot1OPCode := 16#E1; //Stop Motor & Kill Program xMot1SendOP := TRUE; //Send OP on rising edge xMot1SendOP := FALSE; //Reset wMot1OPCode := 16#9E; //Disable Motor xMot1SendOP :=TRUE; //Send OP on rising edge xMot1SendOP := FALSE; //Reset Where "wMot1OPCode" is the IO map for writing to the command register, and "xMot1SendOP" is the rising edge trigger for that modbus channel. However, this doesn't work. The device never responds to the modbus commands. It seems like the trigger variable is switched too quickly for modbus to send the packet. I know the modbus register is working, because I can set the channel to cyclic and the device will respond. However, I can't use this reliably because I need each command to be sent once, in order. Cyclic keeps re-sending the commands and seems like it could miss a command as well if one was sent in-between cycle time. I have also trying using the Application trigger as described by https://faq.codesys.com/pages/viewpage.action?pageId=24510480, but this is also not working for me. See attached picture for my FBD code. This seems like a simple function, I can't tell what I'm doing wrong here. Thanks for the help.
Last updated: 2024-03-06

Post by anonymous on Hi, I try to send and receive data using a UDP connection via SysSocket 3.5.17.0. While sending data works fine, I have problems with the receiving part. I am able to capture the received data of client side in wireshark But unable to capture it on the codesys ^{CODESYS Forge talk (Post)}
Hi, I try to send and receive data using a UDP connection via SysSocket 3.5.17.0. While sending data works fine, I have problems with the receiving part.I am able to capture the data of client side in wireshark but i am unable to capture it in the codesys. Heres the below part of code of client side. PROGRAM POU_udpclient_program VAR istep : INT := 1;//step variable for state machine xStart: BOOL;// Flag to start the UDP protocol iecSocketId: syssocket_interfaces.RTS_IEC_HANDLE;//socket handle for receiving iecCreateResult: syssocket_interfaces.RTS_IEC_RESULT; ipAddr: syssocket.SOCKADDRESS;//Socket address structure for receiving sIpAddress : STRING := '192.168.0.2'; wPort: WORD:= 12346; iecConnectResult : syssocket_interfaces.RTS_IEC_RESULT;//connect paramters sDataRec : STRING[255];//Buffer for received data xiRecBytes : __XINT;//number of bytes received iecRecResult : syssocket_interfaces.RTS_IEC_RESULT;//receive data parameters iecCloseResult : syssocket_interfaces.RTS_IEC_RESULT; END_VAR syssocket.SysSockInetAddr(sIpAddress,ADR(ipAddr.sin_addr)); ipAddr.sin_family := syssocket.SOCKET_AF_INET; ipAddr.sin_port := syssocket.SysSockHtons(wPort); CASE istep OF 1: //create socket IF xStart THEN iecSocketId:= syssocket.SysSockCreate(syssocket.SOCKET_AF_INET,syssocket.SOCKET_DGRAM,syssocket.SOCKET_IPPROTO_IP,ADR(iecCreateResult)); IF iecSocketId = syssocket_interfaces.RTS_INVALID_HANDLE THEN xStart := FALSE; istep := 1; ELSE istep := 2; END_IF END_IF 2: //connect to socket server using setoption iecConnectResult := syssocket.SysSockSetOption(iecSocketId,syssocket.SOCKET_SOL,syssocket.SOCKET_SO_REUSEADDR,ADR(ipAddr),SIZEOF(ipAddr)); istep := 3; 3: //receive data xiRecBytes := syssocket.SysSockRecvFrom(iecSocketId,ADR(sDataRec),SIZEOF(sDataRec),0,ADR(ipAddr),SIZEOF(ipAddr),ADR(iecRecResult)); istep := 4; 4: //close socket iecCloseResult:= syssocket.SysSockClose(iecSocketId); xStart := FALSE; istep := 1; END_CASE
Last updated: 2024-06-03

Post by maldus512 on How to adapt Codesys Control SL to custom board ^{CODESYS Forge talk (Post)}
Hello everyone, I have been given the task to develop I/O drivers for a custom made, Linux based board to allow for Codesys applications to run and control the hardware. I have successfully installed Codesys Control SL for ARM/Linux and tested it with a simple demo application. Now I should start interfacing the runtime to the actual hardware; I should be able to interact with 2 RS485 serial ports, a few GPIOs and an I2C port, all of which already have the corresponding /dev/ interface in the Linux system. I am having trouble understanding how it should be approached. I have found sporadic references that fail to lead to a really comprehensive documentation. For example: The store page (https://store.codesys.com/en/codesys-control-for-linux-arm-sl-1.html#options) mentions a "runtime package" that should allow "Integration of existing C code" and "Usage of local I/Os", which seems exactly what I need to interact with custom peripherals. I have found no further reference to Codesys-C interpop. The Codesys Help page for the runtime package has a page on the "Development of Drivers" (https://content.helpme-codesys.com/en/CODESYS%20Control/rtsllinuxrbpdriverdevelopment.html) that suggests to either "Implement a function block" or "Implement I/O drivers". Those in turn lead to this page (https://forge.codesys.com/drv/io-drivers/doc/Generic/) which describes briefly an XML schema to describe new devices; unfortunately, it doesn't mention what to do with such a description (i.e. how does the runtime know about it) or how it is in any way connected to the actual hardware. Could anyone give me some pointers? I should also mention I have no prior experience with Codesys, so maybe I'm missing an obvious answer.
Last updated: 2024-08-09

Post by gorditron on I2C Communication with ^{CODESYS Forge talk (Post)}
Hello, I have problems with the I2C communication to an ADS7828 AD converter. I don't get any value back from the chip. I use a Kontron chip (ARM 32SC) with Linux as the operating system. I also use the CmpCharDevice library. ADS7828 parameters Address: A1 = 0 / A0 = 0 = SD = 1 = Single End C2 = 0 / C1= 0 / C0= 0 / Channel 0 PD1 = Internal Reference and PD0 = AD Converter ON Here is my code: VAR b_i2cAdr : BYTE := 16#48; (* Standard I2C-Adresse des ADS7828 *) x_Init: BOOL;(* Flag für die Initialisierung *) b_config_byte: BYTE;(* Konfigurationsbyte für den ADS7828 *) ab_cmd_buffer : ARRAY [0..0] OF BYTE; (* Buffer für den Befehl *) ab_data_buffer : ARRAY [0..1] OF BYTE; (* Buffer für die empfangenen Daten *) ui_adc_value_1 : UINT; (* Ausgelesener ADC-Wert *) I2C_Handle: RTS_IEC_HANDLE; (* Handle für das I2C-Device *) di_result_open: DINT;(* Ergebnis der Funktionsaufrufe *) di_result_adr: DINT;(* Ergebnis der Funktionsaufrufe *) di_result_wr_cmd: DINT;(* Ergebnis der Funktionsaufrufe *) di_result_rd_cmd: DINT;(* Ergebnis der Funktionsaufrufe *) di_result_close: DINT;(* Ergebnis der Funktionsaufrufe *) END_VAR //*** Init from the I2C communication port *** IF NOT x_Init THEN I2C_Handle := CDOpen(szFile:= '/dev/i2c-0', dFlags:= O_RDWR, pResult:= ADR(di_result_open)); //* I2C opening * //*** set of the I2C address *** CDIoctl(hFile:=I2C_Handle , dRequest:=1795 , dParameter:=b_i2cAdr , pResult:=ADR(di_result_adr) ); x_Init := TRUE; END_IF (* Hauptlogik *) IF I2C_Handle <> 0 THEN (* Konfigurationsbyte setzen: Single-Ended Kanal 0, interne Referenz *) b_config_byte := 16#8C; (* 10001100b: AIN0, interne Referenz, Single-Ended *) ab_cmd_buffer[0] := b_config_byte; (* Schreiboperation zum Konfigurieren des Chips *) CDWrite(hFile:= I2C_Handle, pbyBuffer:= ADR(ab_cmd_buffer), udCount:= SIZEOF(ab_cmd_buffer), pResult:= ADR(di_result_wr_cmd)); IF di_result_wr_cmd = 0 THEN (* Leseoperation, um den ADC-Wert zu erhalten *) CDRead(hFile:= I2C_Handle, pbyBuffer:= ADR(ab_data_buffer), udCount:= SIZEOF(ab_data_buffer), pResult:= ADR(di_result_rd_cmd)); IF di_result_rd_cmd = 0 THEN (* ADC-Wert aus den Daten extrahieren *) ui_adc_value_1 := SHL(TO_UINT(ab_data_buffer[0]), 8) OR TO_UINT(ab_data_buffer[1]); ELSE (* Fehler beim Lesen der Daten *) ui_adc_value_1 := 0; (* ADC-Wert auf 0 setzen *) END_IF ELSE (* Fehler beim Schreiben der Konfiguration *) ui_adc_value_1 := 0; END_IF END_IF
Last updated: 2024-12-13

Post by alexgooi on OPC-UA and other communication questions ^{CODESYS Forge talk (Post)}
Dear forum, I currently have a big question mark above my head, and maybe this forum can shine some light on the situation. I recently updated to Codesys 3.15 SP19 Patch 6. And now I’m trying to setup the OPC-UA server, besides that I’m trying to connect to the controller with the Codesys V3 (Ethernet) protocol. OPC-UA I have installed the correct licenses on my controller (Runtime and communication). I’m able to connect to the controller with an OPC-UA client, and I’m able to browse the tags, so far so good. Therefore I’m assuming that the OPC-UA server is running on the controller. But now the strange part, in the device security settings I have set the communication Policy to BASCI256SHA256 ( I also have tried the other ones) and the communication mode is set to secure if possible (I also have tried all the other ones) (see picture). With these settings I would assume that I would only be able to login with a Basic256SHA256 policy with a client. But the opposite is true, I am able to login using the no policy mode and when I set it to Basic256SHA256 the client (UA-Expert) notes that this policy is not available on the server. I then check the certificates and I noted that there is no certificate for the OPC-UA server, I tried to generate one but it gave the error that the certificate has not been created by the device (See picture). To summarize I have no clue what is going on, and the controller does the opposite of what I would expect. Codesys Ethernet V3 driver I have a HMI connected to the same controller using the Ethernet V3 driver. But this will not connect. I tried all the Protocols (see picture), with and without the username and password enabled. But it will not connect, when I scan the available servers I can see the controller with the port number that I am expecting, so I’m assuming that the Codesys V3 ethernet driver is up on the controller. Does anyone can give me some direction, because the stuff that I tried doesn’t make sense to me. Thank you in advance
Last updated: 2024-04-02

Post by george32 on Readable IO names ^{CODESYS Forge talk (Post)}
Hello Folks, I have a quite basic understanding of how PLC programming works. However I keep getting stuck on 1 problem I could not get my head around. The problem is as follow: I have a PLC with 60 IO (20 inputs, 40 outputs). Each IO is defined as a function block. Furthermore I have an external IO card connected trough a CanBus connection. This IO card has 4 analog input channels (USINT), 4 digital inputs (Bool) and 4, digital outputs (Bool) Because I have 2 different components which both has data have I made 4 arrays to store the data off every component in one variable. PLC_Input: Array [1..20] of BOOL; PLC_Output: Array [1..40] of BOOL IOCard_Input: Array [1..8] of BOOL IOCard_Output: Array [1..4] of BOOL Because the control and reading of the different in and outputs is done by a TCP connection I want to use some kind of enumeration or struct to give each index a name so that my main would be a little bit more readable instead of all the magic numbers. Also this would make my program more dynamic for the furter in case I need to changes some in the IO nummers. For example: pump is placed on the fysical terminal strip number place 54, which is the 3th output of the IO card in the program: if I am sending a message with value 54 I would like to control IOCard_Output[3]. If there is a solution or methode to get this done, I can eventually do the following in my main program: IOCard_Output[Pump]. I have tried the following: IOCard_Output[Pump - 51] with an enumration but this keeps raising an error I hope some of you could help me further with this problem. In gross lines: I want to couple all the different IO to a more readable name and this readable name should control the right Array index Thanks in advance, George
Last updated: 2024-09-26

Post by dwpessoa on CNC Jumps G20 - SMC_NCInterpreter and long time to process ^{CODESYS Forge talk (Post)}
I am studying and developing a Softmotion+CNC system for a machine that executes multiple pieces. The G code program is written by the machine operator and each cycle execute 1 piece. The programs are large, exceeding 1000 lines and using up to 8 axes (X, Y, Z, A, B, C, P and Q). The machine needs to run cyclically, executing N pieces (selected by the Operator)... so I tested it using Looping and counters (G36 G37 and G20) and it worked, but it takes a long time to process, and the more pieces I need, the longer the processing time and this is totally impracticable. I found this solution which was very good, and for a few cycles it works well, but for 99999 pieces of a program with 1000 lines, it doesn't work very well... Another solution I tested is to maintain the interpolator with an automatic restart, that is, I load the program without looping (without G20) and give it another start as soon as it finishes. This partially resolved it, but there is still a delay in processing SMC_NCInterpreter in each restart :(. Another solution I thought of is to manually create the SMC_GEOINFO structure and then reuse it, avoinding the Interpreter, but reading the documentation and checking the structure filled by standard blocks, I noticed that there doesn't seem to be a "JUMP" function in the structure! In other words, the SMC_NCInterpreter actually keeps copying and copying the program section for each jump (G20)... If I repeat a 10-line program 1000 times, I will have a structure with more than 10000 lines... possibly this is the cause of take so long to process. Has anyone ever had a problem like this? I believe the same thing happens with typical applications with manipulator robots using Codesys in continuous cycles, and I would like to know if there is any solution, or even if I am misinterpreting the G20 question in SMC_GEOINFO. Thanks!
Last updated: 2023-09-20

Post by gilbert-mh on CAA net base TCP client cause PLC to crash - Kernel message : N0HZ_local_softirq_pending 80 ^{CODESYS Forge talk (Post)}
Hello all, I have been trying to implement a TCP client on a Festo PLC (CPX-E-CEC-M1) and it looks like it works well except that after some time (greatly varies between a few hours to more than 100h) my PLC crash. When I look into the log file the only thing I see is that before the crash happens a few kernel warnings : N0HZ_local_softirq_pending 80 and then the crash. I've looked into this warning and from what I could find on the net it seems that this is warning is triggered when the ethernet link is down. I've tried to correct this bug for quite some time and what I know is that : - The crash is caused by my TCP client, when I remove it from my code I see no crash - The crash happens more quickly the more the TCP client is used. - The time before the crash is not directly proportional to the number of communications or their size. But it looks like it is just more likely to happen if the client connect to the server at a higher frequency. - The precedent observation makes it seem unlikely that the crash is caused by some memory overflow because then the crash speed would be more proportional to the amount of data exchanged. SO from these observations, I believe that the crash could be caused by the PLC trying to connect to a server while there is some kind of issue with the ethernet link resulting in the PLC getting stuck in some indefinite state and making it crash. This still seems a bit unlikely to me because if the ethernet is down it simply shouldn't be able to contact the server and the communication would just fail which doesn't cause my PLC to crash. Has anyone encountered the same kind of problem (with the same kernel message) ? I am pretty sure the warning is not the direct cause of the crash but just an indicator that something is wrong with my PLC. Thanks in advance
Last updated: 2024-01-12

Post by mondinmr on Frustration-Fueled Feedback on Project File Management and Git Integration ^{CODESYS Forge talk (Post)}
Good day, I’m writing this message out of frustration regarding the current way project files are saved as encrypted XML and single-file format in CODESYS. I find this approach to be quite tedious for several reasons: Limited Access to Structured Text: Not being able to access Structured Text (ST) externally makes it impossible to work with alternative editors like VSCode. Tools like VSCode are incredibly responsive and feature advanced systems such as GitHub Copilot, which would be a real game-changer when working with ST IEC. While CODESYS works well for small code snippets or debugging, when the codebase grows, switching to VSCode to boost productivity becomes essential, and copy-pasting between environments is a cumbersome workaround. Poor Integration with Git: This file format also makes it very difficult to integrate effectively with Git. I have tested the internal demo, but for advanced merges, it is unusable. Without properly formatted plain text, it’s impossible to leverage the vast ecosystem of external tools around Git that allow smooth merges in heterogeneous teams. File Corruption on Network Drives: I often work from multiple locations with shared network drives. When the development environment saves a file and something goes wrong midway (which can occasionally happen when using VPNs and network drives), the entire project becomes irrecoverable. There’s no way to cancel the save process, and the development environment freezes. This has happened to me at least four times over the past two weeks, and one of those incidents cost me an entire day of work. All of this is particularly disappointing because I truly believe that the libraries, runtime, and overall work done by CODESYS are exceptional. I find it fantastic that there is a platform allowing development of PLCs and control systems using OOP, which is a huge advantage in modern control engineering. I apologize for the rant, but this issue has been extremely frustrating. Best regards.
Last updated: 2024-10-15

Post by r-niedermayer on OPC UA subscriber not operational ^{CODESYS Forge talk (Post)}
Hi. As far as projects in "old version"s are concerned, these can be upgraded to newer versions at any time. To do this, the device must be updated accordingly and the copilers and library versions must be adapted. You can find instructions on how to proceed in the online help/FAQ: https://content.helpme-codesys.com/en/CODESYS%20Development%20System/_cds_changing_compiler_version.html https://content.helpme-codesys.com/en/CODESYS%20Development%20System/_cds_cmd_update_device.html See also 4.3.22.4 "How to open an Example Project" within the following pdf for more details on the single steps: https://forge.codesys.com/lib/counit/tickets/_discuss/thread/3e991befbc/ca97/attachment/Public%20FAQ-v13-20240610_075228.pdf Regaring your OPCUA connection state always showing just "DISABLED", without knowing both sides of the assembly in detail, one can only approach the problem theoretically. We can give a chekclist on how to proceed: Fist, please recheck the communication settings in the OPC UA connection function block to ensure that the server URL, endpoint URL, and other settings are correct and match the configuration of the OPC UA server. Verify that the OPC UA server is running and accessible. -You can try to connect to the OPC UA server using a separate client, such as UAExpert, to ensure that the issue is not related to the OPC UA server itself. Test the security settings in the OPC UA connection function block to ensure that the correct security policy and certificate are selected. If you are using a dynamic connection to the OPC UA server, probe that the connection settings are correctly configured and that the OPC UA client is able to establish a connection to the OPC UA server. Also, please loock into the log files for any errors related to the OPC UA connection function block, these should be listet there. The log files may also provide additional information about the issue and help you to further troubleshoot the problem. FYI - Please see https://content.helpme-codesys.com/en/CODESYS%20Communication/_cds_obj_data_source_communication_opc_ua_server.html: Her you can finde the Communication settings via OPC UA Server -> layout Browse Live Server: The client connects to the server and detects the existing variables and types. From Information Model The client reads the data structure (layout) of the OPC UA Server from the information model set here and as a result receives the information about available variables and types. A connection to the server is not required. The list contains the information models installed in the OPC UA Information Model Repository. "Read Connection" Settings from IEC Variable (option set): - The connection settings used by the device are not read here from the dialog, but at runtime from the IEC variable specified here. - For this possibility, please see the Using a Dynamic Connection to an OPC UA Server (https://content.helpme-codesys.com/en/CODESYS%20Communication/_comm_use_dynamic_opc_ua_server_comm_settings.html) The settings for the communication of a Client-data source to an OPC UA Server can also be dynamically configured from the IEC code and can also be changed at runtime. For such a purpose, a structure is available in the DatasourceOpcUAServer library (For a description of the OPC UA Server, there is one included in the standard installation of CODESYS, https://content.helpme-codesys.com/en/CODESYS%20Communication/_cds_encrypt_communication_data_sources_opc_ua_client.html)
Last updated: 2024-11-04

Post by mondinmr on Direct Pointers in IOMapping for EtherCAT with IoDrvEthercatLib.ETCSlave_Dia ^{CODESYS Forge talk (Post)}
I have found a very interesting solution using: IoConfigTaskMap IoConfigConnectorMap IoConfigChannelMap The first is the list of IO tasks. The second is the connector for each IO module in the IOMap. The third is the individual input or output on the IOMap. One of the properties of the connector is another pointer to a connector, which corresponds with the connector of the EtherCAT slave. Through this information, it is possible to understand to which EtherCAT slave an IO connectormap corresponds. I am attaching an FB that allows for the construction of an IO map and finding the pointer to the actual IOs in the IOMap based on the bitoffset. FUNCTION_BLOCK IOExplorer VAR_INPUT END_VAR VAR_OUTPUT END_VAR VAR inputChannels: COL.LinkedList; outputChannels: COL.LinkedList; ulintFactory: COL.UlintElementFactory; END_VAR METHOD inputAtBitOffsetOfConnector : POINTER TO BYTE VAR_INPUT conn: POINTER TO IoConfigConnectorMap; bitOffset: UDINT; END_VAR VAR it: COL.LinkedListIterator; itf: COL.IElement; elem: COL.iUlintElement; channelInfo: POINTER TO ADVChannelInfo; bitOffsetR: UDINT; END_VAR inputChannels.ElementIterator(it); WHILE it.HasNext() DO it.Next(itfElement => itf); __QUERYINTERFACE(itf, elem); {warning disable C0033} channelInfo := TO___UXINT(elem.UlintValue); {warning restire C0033} IF channelInfo^.connectorField = conn THEN IF bitOffsetR = bitOffset THEN inputAtBitOffsetOfConnector := channelInfo^.addr; RETURN; END_IF bitOffsetR := bitOffsetR + channelInfo^.size; ELSE bitOffsetR := 0; END_IF END_WHILE inputAtBitOffsetOfConnector := 0; END_METHOD METHOD outputAtBitOffsetOfConnector : POINTER TO BYTE VAR_INPUT conn: POINTER TO IoConfigConnectorMap; bitOffset: UDINT; END_VAR VAR it: COL.LinkedListIterator; itf: COL.IElement; elem: COL.iUlintElement; channelInfo: POINTER TO ADVChannelInfo; bitOffsetR: UDINT; END_VAR outputChannels.ElementIterator(it); WHILE it.HasNext() DO it.Next(itfElement => itf); __QUERYINTERFACE(itf, elem); {warning disable C0033} channelInfo := TO___UXINT(elem.UlintValue); {warning restire C0033} IF channelInfo^.connectorField = conn THEN IF bitOffsetR = bitOffset THEN outputAtBitOffsetOfConnector := channelInfo^.addr; RETURN; END_IF bitOffsetR := bitOffsetR + channelInfo^.size; ELSE bitOffsetR := 0; END_IF END_WHILE outputAtBitOffsetOfConnector := 0; END_METHOD METHOD scanIO VAR_INPUT END_VAR VAR numTasks: DINT := IoConfig_Globals.nIoConfigTaskMapCount; tType: WORD; ioTask: POINTER TO IoConfigTaskMap; numCon: WORD; connector: POINTER TO IoConfigConnectorMap; numCh: DWORD; channelInfo: POINTER TO ADVChannelInfo; iTsk: DINT; iCon: WORD; iCh: DWORD; i: DINT; _tmpConnList: COL.IList; elem: COL.IUlintElement; itf: COL.IElement; tmpCh: POINTER TO ADVChannelInfo; lastE: DINT; e: COL.COLLECTION_ERROR; e1: Error; END_VAR VAR_INST lF: COL.ListFactory; END_VAR IF outputChannels.CountElements() > 0 OR inputChannels.CountElements() > 0 THEN RETURN; END_IF _tmpConnList := lF.CreateDynamicList(16, 16); //Iterate through all IO tasks FOR iTsk := 0 TO numTasks - 1 DO ioTask := ADR(IoConfig_Globals.pIoConfigTaskMap[iTsk]); //Store the type of the task (Input or Output) tType := ioTask^.wType; numCon := ioTask^.wNumOfConnectorMap; //Iterate through all connectors of the task FOR iCon := 0 TO numCon - 1 DO connector := ADR(ioTask^.pConnectorMapList[iCon]); numCh := connector^.dwNumOfChannels; //Iterate through all channels of the connector FOR iCh := 0 TO numCh - 1 DO //Create a new channel info object and fill it with the address, connector and size of the channel //Connectors is address of field connector in this case like EtherCAT slave //Address is the address of the IOMap //Size is the size of channel data in bits in IOMap channelInfo := __NEW(ADVChannelInfo); channelInfo^.addr := connector^.pChannelMapList[iCh].pbyIecAddress; channelInfo^.connectorField := connector^.pConnector; channelInfo^.size := connector^.pChannelMapList[iCh].wSize; //We put the channel info a temporary ordered list //Order is based on the address of IOMap lastE := TO_DINT(_tmpConnList.CountElements()) - 1; FOR i := 0 TO lastE DO _tmpConnList.GetElementAt(udiPosition := TO_UDINT(i), itfElement => itf); __QUERYINTERFACE(itf, elem); {warning disable C0033} tmpCh := TO___UXINT(elem.UlintValue); {warning restire C0033} //If the address of the channel is smaller than the address of the channel in the list IF tmpCh^.addr > channelInfo^.addr THEN //Insert the channel in the list at the current position _tmpConnList.InsertElementAt(TO_UDINT(i), ulintFactory.Create(TO_ULINT(channelInfo))); //Clear the channel info pointer channelInfo := 0; //Exit the loop i := lastE + 1; END_IF END_FOR //If the channel info is not 0, it means that the channel was not inserted in the list IF channelInfo <> 0 THEN //Add the channel to the end of the list elem := ulintFactory.Create(TO_ULINT(channelInfo)); _tmpConnList.AddElement(elem); END_IF END_FOR //Iterate temporary list and add the channels to the input or output list lastE := TO_DINT(_tmpConnList.CountElements()) - 1; FOR i := 0 TO lastE DO _tmpConnList.GetElementAt(udiPosition := TO_UDINT(i), itfElement => itf); __QUERYINTERFACE(itf, elem); {warning disable C0033} tmpCh := TO___UXINT(elem.UlintValue); {warning restire C0033} //If type is input, add the channel to the input list IF tType = TaskMapTypes.TMT_INPUTS THEN e := inputChannels.AddElement(ulintFactory.Create(TO_ULINT(tmpCh))); //If type is output, add the channel to the output list ELSIF tType = TaskMapTypes.TMT_OUTPUTS THEN e := outputChannels.AddElement(ulintFactory.Create(TO_ULINT(tmpCh))); ELSE __DELETE(tmpCh); END_IF END_FOR //Clear the temporary list _tmpConnList.RemoveAllElements(); END_FOR END_FOR END_METHOD
Last updated: 2024-02-13

Post by lsislsis on SIGABRT Error ^{CODESYS Forge talk (Post)}
Please help us. Why we take this errors. We try different versions like 4.12.0 and 4.13.0 with same results. ;*********;<loggername>codesyscontrol.log</loggername>;<logoptions>; <enable>1</enable>; <type>normal</type>; <timestamp>rtc high resolution</timestamp>; <deactivatable>0</deactivatable>; <dump>always</dump>; <filter>0x0000000f<filter>; <maxentries>100000</maxentries>; <maxfiles>1</maxfiles>; <maxfilesize>1000000</maxfilesize>;</filter></filter></logoptions>;<entries>;Timestamp, CmpId, ClassId, ErrorId, InfoId, InfoText;ClassId: LOG_INFO =1;ClassId: LOG_WARNING =2;ClassId: LOG_ERROR =4;ClassId: LOG_EXCEPTION =8;ClassId: LOG_DEBUG =16;ClassId: LOG_PRINTF =32;ClassId: LOG_COM =64;</entries>;*********2024-11-05T08:23:59.728Z, 0x0000100c, 1, 0, 0, VisuFctCheckForUnusedClients: Removing Client with IEC-ID: 1 Time delta: T#33s1ms Locks: Paintbuffer: TRUE 2024-11-05T08:23:59.728Z, 0x0000100c, 1, 0, 0, VisuFctCheckForUnusedClients: Successfully Removed Client at Address: 547195449944, IEC-ID was: 1, EXT-ID: 431000373 2024-11-05T08:28:57.913Z, 0x0000100c, 1, 0, 0, Visu_PRG: Creating Client for Extern-ID: 347055752 2024-11-05T08:28:57.926Z, 0x0000100c, 1, 0, 0, Visu_PRG: Creating Client successful for Extern-ID: 347055752 Returned IEC-ID: 1 2024-11-05T08:30:51.103Z, 0x0000100c, 1, 0, 0, Visu_PRG: Successfully Removed Client with IEC-ID: 1, Extern-ID: 347055752 2024-11-05T08:37:36.517Z, 0x00000103, 65544, 1, 0, runtime received SIGABRT - system may be in an inconsistent state* We recommend a reboot of the controller now! 2024-11-05T08:37:36.517Z, 0x00000111, 8, 260, 3, #### Exception: HANDLED EXCPT <excpt>NonContinuable</excpt> in CH_COMM_CYCLE 2024-11-05T08:47:42.117Z, 0x00000103, 65544, 1, 0, runtime received SIGABRT - system may be in an inconsistent state We recommend a reboot of the controller now! 2024-11-05T08:47:42.117Z, 0x00000111, 8, 260, 3, #### Exception: HANDLED EXCPT <excpt>NonContinuable</excpt> in CH_COMM_CYCLE 2024-11-05T09:14:41.316Z, 0x00000071, 1, 0, 13, Webserver stopped 2024-11-05T09:14:44.485Z, 0x0000013d, 1, 0, 4, Number of licensed cores for IEC-tasks: 1 from 4 2024-11-05T09:14:44.487Z, 0x0000013d, 1, 0, 4, Number of licensed cores for IEC-tasks: 4 from 4 2024-11-05T09:14:44.540Z, 0x00000002, 1, 0, 2, Application [<app>Application</app>] loaded via [Download] 2024-11-05T09:14:55.894Z, 0x00001012, 1, 0, 0, Opened alarm storage file, version: 6 2024-11-05T09:14:55.951Z, 0x0000100c, 1, 0, 0, Visuinitialization starting. 2024-11-05T09:14:55.983Z, 0x0000100c, 1, 0, 0, Visuinitialization done. 2024-11-05T09:14:55.995Z, 0x00000071, 1, 0, 12, Webserver started 2024-11-05T09:15:01.753Z, 0x0000100c, 1, 0, 0, Visu_PRG: Creating Client for Extern-ID: 2279884529 2024-11-05T09:15:01.753Z, 0x0000100c, 1, 0, 0, Visu_PRG: Creating Client successful for Extern-ID: 2279884529 Returned IEC-ID: 0 2024-11-05T09:34:44.667Z, 0x00000103, 65544, 1, 0, runtime received SIGABRT - system may be in an inconsistent state We recommend a reboot of the controller now! 2024-11-05T09:34:44.667Z, 0x00000111, 8, 260, 3, #### Exception: More than 2 exceptions in CH_COMM_CYCLE: Stop logging 2024-11-05T10:13:26.867Z, 0x00000103, 65544, 1, 0, runtime received SIGABRT - system may be in an inconsistent state We recommend a reboot of the controller now! 2024-11-05T10:15:21.966Z, 0x00000103, 65544, 1, 0, runtime received SIGABRT - system may be in an inconsistent state We recommend a reboot of the controller now! 2024-11-05T10:19:12.167Z, 0x00000103, 65544, 1, 0, runtime received SIGABRT - system may be in an inconsistent state We recommend a reboot of the controller now! 2024-11-05T10:26:02.566Z, 0x00000103, 65544, 1, 0, runtime received SIGABRT - system may be in an inconsistent state We recommend a reboot of the controller now! 2024-11-05T10:31:42.866Z, 0x00000103, 65544, 1, 0, runtime received SIGABRT - system may be in an inconsistent state We recommend a reboot of the controller now! 2024-11-05T11:01:54.468Z, 0x00000103, 65544, 1, 0, runtime received SIGABRT - system may be in an inconsistent state We recommend a reboot of the controller now! 2024-11-05T11:09:29.868Z, 0x00000103, 65544, 1, 0, runtime received SIGABRT - system may be in an inconsistent state We recommend a reboot of the controller now! 2024-11-05T11:14:44.540Z, 0x0000100d, 1, 0, 0, Demo mode expired. 2024-11-05T11:27:20.868Z, 0x00000103, 65544, 1, 0, runtime received SIGABRT - system may be in an inconsistent state We recommend a reboot of the controller now! * Regards
Last updated: 2024-11-05

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