Post by pra83 on CODESYS SoftRedundancy — Both PLCs stay standalone after network interruption — Auto recovery not working
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Hello, We are facing a critical issue with CODESYS SoftRedundancy that we have been unable to resolve despite extensive troubleshooting. HARDWARE: 2× HP EliteDesk 800 G9 SFF Intel Core i7-14700 (20 cores) 16GB RAM, 512GB NVMe SSD Windows 11 IoT Enterprise LTSC 2024 NIC1: Built-in Intel GbE NIC2: Intel I210-T1 PCIe (NIC team) SOFTWARE: CODESYS Control Win V3 - x64 Version 3.5.22.10 CODESYS SoftRedundancy SL Server 1 IP: 172.10.10.101 (PLC1 — Active) Server 2 IP: 172.10.10.102 (PLC2 — Standby) CURRENT CODESYSControl.cfg: [CmpRedundancy] BootupWaitTime=120000 StandbyWaitTime=12100 SynchronousTimeout=12100 [CmpSchedule] ProcessorLoad.Maximum=80 WatchdogTime=12000 WatchdogTimeoutAction=0 CONFIRMED WORKING: PLC1/PLC2 identification configured via IDE Connection IP configured via IDE AutoSync enabled and written via IDE Normal Active/Standby operation working Server 2 auto-promotes when Server 1 completely fails PROBLEM DESCRIPTION: When NIC1 cable is removed from Server 1 — both servers go to standalone mode. When NIC1 cable is reconnected — both servers remain in standalone indefinitely. Neither server auto-recovers to Active/Standby without manual CODESYS service restart. AutoSync fires (!!! Autosync !!! visible in log) but recovery does not complete. Tested with direct cable (no NIC team) — same result. Confirmed not a hardware or NIC teaming issue. KEY LOG MESSAGES: "Timeout: No sync message RMSG_StartCycle (5) from master: Standalone" "Socket on other side closed gracefully 0" "Standby PLC: Open acyclic work socket failed" "Connection broke after 11806ms. Check BootupWaitTime." Autosync(fires but does not complete recovery) PCAP ANALYSIS (Wireshark): CODESYS sync stops completely at T+3s Server 1 sends TCP FIN on ports 1206 and 1208 at T+5s No CODESYS redundancy traffic for remaining 24 seconds Both servers stay standalone indefinitely WHAT WE HAVE TRIED: StandbyWaitTime = 12100ms SynchronousTimeout = 12100ms WatchdogTime = 12000ms (less than StandbyWaitTime) AutoSync enabled NIC2 set as Standby adapter Disabled Windows Network Discovery Direct cable test — rules out NIC hardware QUESTION: Per official CODESYS documentation: "No automatic Reconnect is included in the functional scope of the redundancy components. You can program the triggering of a reconnect." Is RDCY.Synchronize() the correct function to add to our application for automatic recovery after both PLCs go standalone? What is preventing auto-recovery when AutoSync is enabled and PlcIdent is correctly set? Thank you for your support.
Last updated: 2026-05-02
Post by malie on Issue with library updates
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I just tried with version 3.5.22.1 and librarys updates often aren't recognized, usually not. Same behavior like 3.5.21. To describe my workflow: one IDE is used to test librarys as project and two or more IDEs to edit librarys. With only two open IDEs there is no problem, the problem began with more than two open IDEs.
Last updated: 2026-05-04
Post by gseidel on Mismatch between coordinate monitor and actual motion using SMC_GroupJog2, MC_MoveLinearAbsolute (6DOF)
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Hi darwin03, when all joints are 0°, then the 6-axis robot is in a so called singularity. This means that it is in a special position where it cannot move freely in all directions but is restricted by its own construction. For a simple example, imagine a scara robot where the arm is fully stretched. In this position it cannot move freely. You can find a lot of information about robot configurations in the www. As far as CODESYS SoftMotion Robotics is concerned, this page holds the most important links, look for the error SMC_CP_CONFIGS_DIFFER: https://content.helpme-codesys.com/en/CODESYS%20SoftMotion/_sm_robotics_errors.html The most important rules: 1) CP movements (linear moves, circular moves, cartesian jogging) cannot change the configuration during the movement. Both start- and endpoint must be in the same configuration. This excludes also the edge case that one or both of them are in a singularity. 2) PTP movements can move through singularities and cross configurations without problems. 3) SMC_SetKinConfiguration can be used to set the configuration of the axis group. Regards, Georg
Last updated: 2026-05-04
draw 1000 nails the easy way
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draw 1000 nails the easy way
Last updated: 2026-05-06
Post by reinier-geers on draw 1000 nails the easy way
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Because codesys dont has a draw command like Circle in Qbasic ( 20 years ago ) i want to draw 1000 nails, and then move them in the screen when they needed. I dont know if codesys can handle this. But is ther an easy way to draw 1000 nails with every single one has a pointer for movement, color and invisable. Of is there a linux command to draw a circle so i can do it with a process command
Last updated: 2026-05-06
Post by reinier-geers on Network variable stops sending
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What version. 20.5 ? ive got also problems wiyth that version. Online change, it hangs itself after one hour. Then one project can problems. Ive change display with 21.0 . At home i turned on the 20.5 display. After 1 hour i goes to stop.
Last updated: 2026-05-06
Post by eschwellinger on V3.5 SP22 Patch1
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I would suggest to send the projectarchive to the CODESYS support.
Last updated: 2026-05-06
Post by ph0010421 on Network variable stops sending
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SP21...yes, Online change definitely causes a problem aswell.
Last updated: 2026-05-07
Network variable stops sending
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Network variable stops sending
Last updated: 2026-05-07
Post by osande on V3.5 SP22 Patch1
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Can do. Suspect Visualizations as alarm colours disappear during upgrade, and some error messages related to trend/trace that are impossible to track down...
Last updated: 2026-05-08
V3.5 SP22 Patch1
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V3.5 SP22 Patch1
Last updated: 2026-05-08
Post by suyash on Device User Logon
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Hello. Basic Info : I am using Codesys Control For Raspberry Pi SL. Version 4.4.0.0 Engineering version : CODESYS V3.5 SP19 Patch 1 (Its a old application) I am facing a difficulty with the "Device User Logon". The window (screenshot attached) pops up during login. When i enter the credentials (which i feel are correct), the windows pops up again no matter how many times I enter. To ascertain, I tried entering the incorrect credentials during which its clearly specifying that i have entered them incorrectly (which is why I am quite certain about the credentials being correct). I even tried going into Communication Settings > Device(drop down) > Change Runtime secuirity policy . However it again asks me for credentials which keep popping up again and again. I am thinking of upgrading the runtime to the latest version of 4.20 Will it cause any issues with the paid license? Please suggest me a solution. BR, Suyash
Last updated: 2026-05-13
Post by gordonkeller360 on Equal Objects at Unstaged Changes - Git (Codesys Pro)
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Hi -- curious to know the same thing! Lots of "The objects are equal" randomly popping up... my solution (for now) is simply to commit the actual changes and then execute the rollback (git clean + checkout) on all that are giving me the issue in question. Does anyone know if this repairable?
Last updated: 2026-05-14
Equal Objects at Unstaged Changes - Git (Codesys Pro)
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Equal Objects at Unstaged Changes - Git (Codesys Pro)
Last updated: 2026-05-14
Tips for Choosing Expert GMAT Test Helpers for Study Support
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Tips for Choosing Expert GMAT Test Helpers for Study Support
Last updated: 2026-05-17
ReadWriteEEprom FB question
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ReadWriteEEprom FB question
Last updated: 2026-05-18
Post by kurt9 on ReadWriteEEprom FB question
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I want to programmatically write the alias address to a new EtherCAT slave when I plug it into my IPC EtherCAT network. I am looking at the ReadWriteEEprom FB and see that one of the elements is "pbyData". which is the pointer to byte that is usually set to 2048 bytes. Since I am setting the alias address to the EEprom only (EEprom address 16#0012), I would assume that what I am writing is 2 bytes only. Does the pbyData have to be specified as ADR(myArray) where "myArray" is the 2 bytes of the alias address? How is the best way to set this element of the function block? Thanks in advance
Last updated: 2026-05-18
Post by nulltrace on PM556-TP-ETH — How to change IP address without overwriting the PLC program?
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Depending on the Project, the used Communication-Protocol's, the way how the System was designed, there are some Options if you can answer these Question properly The Question is: are you able to connect to the Shell / Systemprompt of this PLC with administrative Rights?
Last updated: 2026-05-20
Post by jroddball79 on PM556-TP-ETH — How to change IP address without overwriting the PLC program?
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We have checked open ports. SSH (22) and HTTP (80) are not reachable. The only open ports are: 502 (Modbus TCP — used for lighting control) 1200 (CODESYS runtime) 1201 (CODESYS runtime) We can connect via Automation Builder using the current IP, but we don't have the original project source — only an empty project. This is why we are afraid of doing a full download, as it would overwrite the running application. Is there any way to change the IP through the CODESYS runtime protocol on ports 1200/1201 without affecting the running program?"
Last updated: 2026-05-20
CODESYS Date/Time Picker in Dialog does not update value on close (focus issue) – any workaround?
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CODESYS Date/Time Picker in Dialog does not update value on close (focus issue) – any workaround?
Last updated: 2026-05-21
Post by julianramirez on Codesys Trend - setting Y axis minimum and maximum as variables - error
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Hello Hannibal, I am using real vars and it works, however, if I update those vars in real time it doesnt quite change it on y axis, do you think it is because it is not an integer?
Last updated: 2026-05-21
PFC200 - WAGO 750-8202 - MODBUS RTU
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PFC200 - WAGO 750-8202 - MODBUS RTU
Last updated: 2026-05-22
PM556-TP-ETH — How to change IP address without overwriting the PLC program?
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PM556-TP-ETH — How to change IP address without overwriting the PLC program?
Last updated: 2026-05-22
Post by olehmann03 on PFC200 - WAGO 750-8202 - MODBUS RTU
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Hello, I’m working on implementing Modbus RTU communication with a Carel controller (CPCO). I want to use the front RS485 interface through the DB9 connector. The issue is that I can’t get the communication working correctly. Below are the steps I’ve done so far: Connected pins 3 and 8 from the DB9 connector to the +/- RX/TX terminals on the Carel side. In the PLC shell, I set serialmode to RS485. In WBM under Administration > Serial Interface > Assign owner of serial interface, I set the port to unassigned. In the device tree, I created Modbus_COM with the following settings: COM port: 1 Baud rate: 19200 Parity: None Stop bits: 1 Created a Modbus client on this COM interface in RTU mode. Under the status tab, I can see it is in running state. On the client, I created a Modbus server and set the Modbus address of my unit to 1. Defined a few channels as FC03 to read holding registers according to the Carel register map. I checked the communication with the Carel controller using a USB-to-RS485 converter connected to my PC, and communication works correctly there. In the status tab, I can see that the Modbus server is polling, but there is no response from the controller. I also tried multiple times swapping A/B lines on the Carel side, but it did not help. Do you have any suggestions on what else I should check?
Last updated: 2026-05-22
Post by olehmann03 on PFC200 - WAGO 750-8202 - MODBUS RTU
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Hello, I’m working on implementing Modbus RTU communication with a Carel controller (CPCO). I want to use the front RS485 interface through the DB9 connector. The issue is that I can’t get the communication working correctly. Below are the steps I’ve done so far: Connected pins 3 and 8 from the DB9 connector to the +/- RX/TX terminals on the Carel side. In the PLC shell, I set serialmode to RS485. In WBM under Administration > Serial Interface > Assign owner of serial interface, I set the port to unassigned. In the device tree, I created Modbus_COM with the following settings: COM port: 1 Baud rate: 19200 Parity: None Stop bits: 1 Created a Modbus client on this COM interface in RTU mode. Under the status tab, I can see it is in running state. On the client, I created a Modbus server and set the Modbus address of my unit to 1. Defined a few channels as FC03 to read holding registers according to the Carel register map. I checked the communication with the Carel controller using a USB-to-RS485 converter connected to my PC, and communication works correctly there. In the status tab, I can see that the Modbus server is polling, but there is no response from the controller. I also tried multiple times swapping A/B lines on the Carel side, but it did not help. Do you have any suggestions on what else I should check?
Last updated: 2026-05-22
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