Post by leag on Reset device password Festo PLC ^{CODESYS Forge talk (Post)}
Hi, I am new to CODESYS, and I want to program a new FESTO, but I am getting this authentication screen. I don't remember the password. I tried with Administrator/Administrator and some other defaults I found online but nothing works. I also tried searching for CODESYSControl_User.cfg and many other recommended directories but I dont seem to have any of them (like CODESYSControlWinV3x64) Could you please help me understand what I need to reset? Thanks a lot
Last updated: 2026-08-12

Post by jgalaska on SMC_Trafo 6DOF Config Error ^{CODESYS Forge talk (Post)}
Hello, Recently I was trying to run 6DOF robot in codesys via SMC_Trafo_ArticulatedRobot_6DOF, unfortunately no matter what parameters I tried, it always outputs InvalidConfig Error. I saw the same issue in a topic: https://forge.codesys.com/forge/talk/Motion/thread/16e1f0327f/ But if I understand correctly, the user solved it by developing his own version of this block. I wanted to know if it is a bug in the library (SM3_CNC 4.20.0.0) or am I doing something wrong? Can anyone confirm that they can use the FB without it reporing the Error? Kind regards,
Last updated: 2026-01-21

Post by fleaplc on CPU + EtherCAT redundancy ^{CODESYS Forge talk (Post)}
Hi all, for a new project I'm looking for a redundant controller with EtherCAT fieldbus I/O. Actually I'm using Beckhoff and it works great! but there's not a solid redundancy yet... Does someone get experience for industrial application (not raspberry) for a redundant Codesys system? If yes please share some info (CPU / OS type, bus, number of managed I/O,... and especially feeling feedback (stability, bugs, performance)... Every suggestion is kindly appreciated!! Fabrizio
Last updated: 2026-01-27

Post by nehaltrivedi96 on Modbus connection via Qronox PCD3 M6893 ^{CODESYS Forge talk (Post)}
Hello, I am currently scaling 4-20mA signals and the scaled output (temperature) has to be sent via modbus protocol to a tool like doctor modbus or modbus poll. I have defined my inputs as real as and the output is also real, but to send this output via modbus it has to be of word. So how will i convert real into word and then send the generated output via modbus?
Last updated: 2026-02-18

Post by aapostolidis on _NEW when used with classes and interfaces. Interface shows "Hidden Instance" in watch. ^{CODESYS Forge talk (Post)}
Hello, im using dynamic memory allocation with the NEW()-operator. When i instanciate a class with the NEW()-operator and want to debug/watch the interface of the class, the watch is only showing "Hidden Instance" (See attached screenshot). Is there any possibility to debug the interface data ? The interface is working properly but the debugging by the watch is not possible, what is a big disadvantage. Thank you. Best Regards, Alexander
Last updated: 2026-03-24

Post by reinier-geers on draw 1000 nails the easy way ^{CODESYS Forge talk (Post)}
Because codesys dont has a draw command like Circle in Qbasic ( 20 years ago ) i want to draw 1000 nails, and then move them in the screen when they needed. I dont know if codesys can handle this. But is ther an easy way to draw 1000 nails with every single one has a pointer for movement, color and invisable. Of is there a linux command to draw a circle so i can do it with a process command
Last updated: 2026-05-06

Post by thomasgaab on EVC - issues assigning variables from VarGlobal lists ^{CODESYS Forge talk (Post)}
Updated the Codesys Safety SIL2 package from v3.5.18.1 to v3.5.22.10 Codesys Version 64 3.5.18.0 After the update the assignment of variables from different VarGlobal lists was unstable. Selecting one group could cause another group to be deselected after code generation. I was unable to perform a compilation were all variables maintained the selection after code generation. Rolled back to the older version and the issue seem to be mostly solved.
Last updated: 2026-06-17

Post by caspershes on Checking the device tree, not just the code: what else is worth a static check? ^{CODESYS Forge talk (Post)}
I spend most of my time reviewing other people's CODESYS projects before commissioning, and two kinds of defects keep showing up. Both compile clean. Both read fine. One is in the code. A pause timer whose own input gets cleared inside the branch the timer is supposed to gate: rampDelay(IN := run_2); IF NOT run_2 OR rampDelay.Q THEN run_1 := TRUE; run_2 := FALSE; // the timer's own input, cleared right here ELSE run_1 := FALSE; run_2 := FALSE; END_IF Next scan IN is FALSE, the timer resets, the condition is true again, and the second pump starts immediately. A 30-second ramp delay that actually lasts one task cycle. The setpoint is on the HMI, the operator turns it, and nothing changes. The other is not in the code at all. On one site the outdoor temperature read 0.0 °C in mild weather. The ST was correct, the variable was bound to the channel — but the channel's sensor type was left at "disabled", so nothing was ever digitised. Same class: a module with Disable_module = TRUE, or an analog output bound to a variable while its mode is off. Nothing in the project reports any of this, and the code review never looks there, because the configuration lives in the device tree and not in the POUs. That second class is what pushed me to parse the .export format rather than PLCopenXML alone — the export carries the device tree and the visualization, so "nothing ever writes this alarm variable" stops being a guess and becomes a fact you can check against the screen bindings. Three things about the format that cost me time, in case they save you some: the same device parameter can appear three times (template, internal copy, actual configuration) — the last occurrence is the one in effect; the enum value of a parameter is not in the parameter itself, it is one level down in BaseType/Value; a channel counts as used when a variable is bound to SensorValueN.SensorValue — InputStatus is a bad indicator, people deliberately bind it on spare inputs. So the question. What else would you check automatically, given both the code and the device tree? I am collecting rules from sites, not from style guides, and the configuration side feels largely unexplored. For what it is worth, the checker I use for this is free and runs offline (single exe, no install, nothing uploaded anywhere): https://github.com/caspershes/plc-lint — 43 rules at the moment, reads .export and PLCopenXML. Happy to add rules people here suggest.
Last updated: 2026-10-27

Post by kevintumibay on Struggling to connect to EK1100 to Raspberry Pi ^{CODESYS Forge talk (Post)}
SUMMARIZED VERSION OF QUESTION: I'm trying to connect a Raspberry Pi running "Codesys Control for Raspberry Pi" to a Beckhoff EK1100, unfortunately, when I try to connect I get the following messages SEE FIRST PICTURE DETAILED VERSION OF QUESTION: Hi everyone, I'm a college student that is super interested in learning about PLCs. I wanted to dive into the subject and decided to follow this great Instructables article: https://www.instructables.com/Programming-Raspberry-Pi-With-CODESYS/ Thank you in advance for your help! My current setup is as follows: 1. I have Codesys Control for Raspberry Pi, version 4.14.0.0, (https://store.codesys.com/en/codesys-control-for-raspberry-pi-sl.html) installed on a Raspberry Pi 3B. 2. I am using my smartphone hotspot to create a network. 3. I have CODESYS 3.5 SP21 (64 bit) installed on my Windows 11 laptop. 4. Both the Raspberry Pi and my laptop are connected to the smartphone hotspot network (I am wirelessly connecting to the Raspberry Pi). Connecting to the Raspberry Pi from CODESYS on my laptop: 1. I launch Codesys Installer -> I install Codesys Control for Raspberry Pi (link to the software). 2. I launch Codesys 3.5 SP21 (64 bit) on my laptop. 3. I go to file --> new project --> standard project --> in the pop-up I select "Codesys Control for Raspberry Pi" and "Structured Text" 4. I click on tools -> Deploy Control SL (on older versions of Codesys you would click on "update Raspberry Pi", I got that information from this video: link) 5. Inside Deploy Control SL --> I go to the "communication" menu and I input the IP address of my Pi, the password, and click on connect. 6. Inside Deploy Control SL --> I go to the "deployment" menu and I install Codesys Control for Raspberry Pi SL and Codesys Edge Gateway for Linux 7. Now I double click on "device" in the left hand tree and put in the IP address of my Raspberry Pi and click on connect --> success! I am able to connect! SEE SECOND PICTURE Powering the EK1100 and connecting it to the Raspberry Pi: 1. I am supplying the EK1100 with 24 V across the + and - pins. 2. I have jumper wires going from the + pin to the 24V pin and from the - pin to the 0V pin. SEE THIRD PICTURE 4. I am pretty confident that the EK1100 is receiving power because the "LED Us 24 V" and "LED Up 24 V" are lighting up. 5. I then run an ethernet cable from the EK1100 to the Raspberry Pi port (the Raspberry Pi is connected to my laptop wirelessly over WiFi). I think this connection should also be good since the LINK/ACT LED lights up. Trying to connect to the EK1100: 1. Back in Codesys I right-click on "Device" in the left tree and then in the pop up I click on "add device". 2. I then click on EtherCAT Master. 3. Next in a terminal window I SSH into the raspberry Pi and run the "ifconfig" command. 4. From there I get the MAC address for eth0 --> in my case: b8:27:eb:29:a9:25 5. Then, back in Codesys I double click on "EtherCAT Master" in the left hand tree. I then paste the MAC address into the "Source Address (MAC)" field. 6. I go to the Beckhoff official website and download the XML files for EtherCAT: https://www.beckhoff.com/en-en/products/i-o/ethercat-terminals/ek1xxx-bk1xx0-ethercat-coupler/ek1100.html? 7. I unzip those files in my computer into some folder that I can remember. 8. Back in Codesys I click on "Tools" --> "Device Repository" --> "Install" --> and then on the "Beckhoff EK11xx.XML" file. 9. In theory the necessary XML file is now installed. 10. THIS IS WHERE I RUN INTO THE PROBLEM: I then click on login --> I right click on EtherCAT_Master and then scan for devices --> and nothing. 11. It just doesn't detect it. On top of this whenever I login I get those orange triangles on the left on my tree. When I check the Log I get the messages at the very first screenshot of this post. SEE FOURTH PICTURE Solutions that I have tried to resolve this problem: 1. I thought it was maybe the .XML file so I installed all the .XML files from the EtherCAT folder that I downloaded. That didn't fix it. 2. I went on the Wayback Machine and got the .XML files from 2018 as I thought maybe an older version would work. This file of EtherCAT folders had a .XML file named "Beckhoff EKxxxx.XML" I thought this would work because that's the name of the file the guy in the Instructables used (https://www.instructables.com/Programming-Raspberry-Pi-With-CODESYS/). That didn't do anything. 3. I ran the PLC on my computer instead of the Raspberry Pi and tried to connect to the EK1100, in case the issue was with the Raspberry Pi, but I still ran into the same error from the picture above: "Attention! The device was not found in the repository. Vendorcode: 0x0. Productcode: 0x0. Revision: 0x0". SEE FIFTH PICTURE 4. I reinstalled Codesys, I was originally on version 3.5 SP20 when I did this, I upgraded to 3.5 SP21 with no success. 5. I then thought the solution might be to first add the EK1100 hardware before connecting so I did the following: 6. Right click on "EtherCAT Master" on the left hand tree --> then click on "add device" --> then I added the "EK1100 EtherCAT Coupler (2A E-Bus)" MY THEORY OF WHAT IS CAUSING THE PROBLEM: I asked ChatGPT for help and it said that it might have something to do with the revision number. On the physical EK1100 it says "Rev. Nr.: 0018". I believe that this means that I need to a revision 0018 XML file but if you look in Codesys it says the version is 16 (picture above). This is confusing because I got my .XML file from the official Codesys website so it should be the most up to date version possible. I searched and I searched and I couldn't find a version 18 .XML file, I don't even now if this exists. Any help you can provide is greatly appreciated, I don't know what to do anymore and I really really want to get this working. Thank you!
Last updated: 2025-03-30

Post by rossanoparis on After un upgrade of "CODESYS Control for Raspberry Pi MC SL" from v4.7 to v4.9 SysFileOpen function stopped working ^{CODESYS Forge talk (Post)}
Hello at all. After un upgrade of "CODESYS Control for Raspberry Pi MC SL" from v4.7 to v4.9 SysFileOpen function stopped working. I'm not able to read or write files from the PLC application. Before this upgrade all worked fine. I've read this thread [ https://forge.codesys.com/forge/talk/Engineering/thread/3da9ded84e/ ] Despite I followed that indications I couldn't get my code working again. Perhaps I'm missing something or I didn't understand how to use placeholders at all. Is there a different syntax to use for "SysFileOpen" in order to use placeholders? Thanks in advance for your help. Information Compiler: CODESYS V3.5 SP19 Patch 2 Runtime: codesyscontrol 4.9.0 HW: KUNBUS RevPi Connect S Below the paths I want to access (The entire CODESYSControl_User.cfg file is attached) [SysFile] PlaceholderFilePath.1=/home/pi/hpca/bin, $hpcabin$ PlaceholderFilePath.2=/home/pi/hpca/cfg, $hpcacfg$ PlaceholderFilePath.3=/home/pi/hpca/logs, $hpcalogs$ PlaceholderFilePath.4=/home/pi/hpca/resources, $hpcares$
Last updated: 2023-08-22

Post by shooxplc on How to call the same program from library and get the vars updated. ^{CODESYS Forge talk (Post)}
Hi, I am writing to you today because I would like to create a library that would contain a program with its various subprograms, in my example "PLC_PRG" with "a", "aa", "aaa". But once the library is created as shown below: I would like to be able to drag and drop my folder as many times as I want (let's say I manage the same system multiple times). Once the drag and drop is done, we can see the second folder with the variables renamed successfully. As shown below: But my variables in CAD_1 remain the same as for CAD, so it's PLC_PRG instead of PLC_PRG_1, for example. Is there a solution to automate this? I wouldn't want to have to rename all my variables manually, considering that in the program where I want to do this, the number of variables is substantial. Lucas.
Last updated: 2023-08-23

Post by yr00 on OPC UA datasource low read frequency ^{CODESYS Forge talk (Post)}
Hello everyone, I am trying to test the OPC UA client feature in Codesys. My setup is the following; I have a Codesys simulation/ visualization running on Control Win V3. My OPC UA server is hosted on a Siemens 1518 PLC using PLCSim Advanced. The setup is completely virtual so there are no really PLCs. Everything is on my laptop. Writing data from the Codesys simualtion to the server is very quick. I have a PLC program running on another 1500 PLC which reads data from simulation via the server, and changes in the simulation (e.g. button pressed) appear within hundreds of miliseconds if not tens of miliseconds in my PLC program. However, when it comes to reading data from the OPC UA Server by Codesys, it taks around 1-2s. I connected a UAExpert client and it gets update very quickly so I am fairly sure the problem is with Codesys. I have tried changing the update rate in datasource -> General and Diagnosis, but it doesn't seem to have an effect. Do you guys have any suggestion on what I can do?
Last updated: 2023-08-29

Post by manuknecht on Persistence Manager does not save alphabetically first value ^{CODESYS Forge talk (Post)}
I have several libraries which contain values that should be saved on a PLC. As apparently no Persistent Variable List is available within Libraries, I use the Persistence Manager to create a Persistence Channel in the Project which imports the library. I then specify the persistence channel in the library using the {attribute 'ac_persist':='PersistenceChannel_CT'} specifier. This generally works very well and gives me exactly the properties I require. However, it came to my attention that the (alphabetially) first value from the library is not saved in the created ASCII file. When checking the content of the Persistence Channel, it shows all the variables as defined in the library. But the created file does not contain the first value and it is not restored after restart or reset. (see attached picture) I disabled Periodic Saving and set xSaveOnChange to TRUE and so the file usually updates immediately after changing one of the values. When changing the first value, it does not update which is consistent with this value not being saved. I also created a sample project and library from scratch which shows the same issue both using a Raspberry Pi and using a Linux machine. Does someone know what the reason for this could be or did someone make similar experiences? Looking forward to hearing your suggestions. Thanks in advance and best wishes Manuel
Last updated: 2023-10-17

Post by martinlithlith on Mux I2C ^{CODESYS Forge talk (Post)}
Hi! I´ll try to get this thread going again as i´m having simliar problems. Right now i get a red triangle on my connected devices (i´m testing with a BME280 sensor and a PCA9685 resvo driver). The TCA9548 have the green symbol beside it. On the "red" devices i get that the bus is not running. I have tried to either run it using the parent bus cycle setting or creating a new freewheeling task prio 1 but nothing helps. I have compared my settings to the settings from the example from the MUX package and i have read (i think) every thread in forge that could be of interest. EDIT: The ic2detect only shows the mux (70-70) and the servo drive (70-76) so i´ll look in to if i managed to burn the 280-sensor while soldering). Another question regarding the 280 sensor. I have a sensor GY-BM E/P 280 that should record humidity and temperatur. Could this be a problem with the library? Does anyone have an idea of what i might be doing wrong? I have some experience from Codesys but not much so this could be an easy one. All suggestions are welcome. I tried to upload the project archive but it did not work. Should i upload the export or how could i show you my horrible project? Best, Martin
Last updated: 2023-10-22

Post by riccardo on VisuElems.CurrentUserGroupId is not stable ^{CODESYS Forge talk (Post)}
GoodMorning everyone. I have a system that, in case of alarm, have to block. When the operator logs in must have to acknoledge the alarm and should operate in the system freely. To perform this I detect the logged User by (VisuElems.CurrentUserGroupID <> 0) with a similar code to the the following: PROGRAM AlarmMngt VAR alarm : BOOL:= FALSE; Ack : BOOL:= TRUE; PushBottonOpening : BOOL:= FALSE; Valve : BOOL := FALSE; Flag: BOOL := FALSE; END_VAR IF alarm AND Ack AND (NOT Flag) THEN valve := FALSE; PushBottonOpening := FALSE; Ack := FALSE flag := TRUE; ELSIF (NOT alarm) AND Ack THEN flag := FALSE; END_IF (* if the system is in alarm but there is a logged operator that acknowledge the alarm the system allows the valve opening.*) IF (VisuElems.CurrentUserGroupID <> 0) AND Ack AND Alarm AND PushBottonOpening THEN Valve := TRUE; ELSIF (VisuElems.CurrentUserGroupID = 0) AND Alarm THEN valve := FALSE; END_IF The problem I have is in the last 5 lines of the code: Even if there is a logged in user, the GroupID variable is subjected to a refresh that cyclically set for an instant it to 0 and this close the valve making difficult to the user to work Now I solved it creating a time hysteresys cycle but it is not a good solution. Someone is able to explane me why the GroupID variable is sobjected to this refresh and how to stabilize to avoiding it? Thank you in advance, Riccardo
Last updated: 2023-11-10

Post by toffeebonbon on EL7041-0052 - does it run with EL7041 SoftMotion? ^{CODESYS Forge talk (Post)}
Good morning everyone. In my setup I am trying to use a couple of EL7041-0052 (the EL7041 variant without terminals for an encoder) to run stepper motors without feedback. When using the softmotion drivers for the EL7041 (Rev22 and Rev24, even selecting external feedback type doesn't work) the device log shows warnings for the corresponding hardware: "SDO write error 0x1 -> 0x8012:0x08 eError 0x1 AbortCode 0x6090011". 0x8012:0x08 is the register for the Feedback Type. My best guess was setting the the register value in the start parameters to zero, but the result is the same. What else can I try to get the hardware to work? I have screenshots attatched showing the running fieldbus and the log messages. EDIT: One clarification: the "device log" that shows the error is the PLC, not the ethercat terminal. The log of the terminal itself shows neither errors nor warnings. BR Robert
Last updated: 2023-11-29

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