Post by alexgooi on Modbus TCP interface get stuck
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Dear Forum, I'm currently experimenting with Modbus interfaces in combination with a virtual controller. I have the following setup (Modbus_Setup.png): I have an IPC with Debian installed on it (Debian 13). On this Debian machine I have installed a docker server and on this docker server a Codesys runtime container is deployed (Codesys_image.png). The Modbus scanner makes connection with and IO coupler and this works well. But when I physically disconnect the ethernet connection between the IPC and the IO coupler the Modbus interface gets stuck in a state where it gets stuck in the busy state (Modbus_Stuck.png). When I plug the cable back in, the IO coupler isn't communicating until the xBusy variable is manually set to False, after this action is performed the communication goes back to normal. I have tried to set the container network to host and bridge (Network.png), but both version gives the same result (stuck scanner). I would expect that the Modbus interface is generating a timeout after 1 sec, because this is how it is setup (Modbus_settings.png), but this is not what happens. I have thought to write a piece of code that writes xBusy to false when it is stuck but because it is an output I'm not able to write to it. I have tried this with another PC (different CPU/motherboard) but this gives the same outcome. I tried updating to the latest version of Virtual control (4.20) but this gives the same result. I also tried to do the same thing with an ethernet IP scanner, and this gives an error after the timeout is expired (so this works well). I have tried to connect to the IO coupler using the Modbus_FB lib (Modbus_FB.png) the FB's are giving the correct errors and behaving as expected. At last I have tried to use a Scanner on a Codesys controller (no IPC) and here the scanner behaves as expected (an alarm is triggered after the timeout has been expired). The version of the Codesys components are listed in the picture Versions.png Is there anyone that can give me a push in the right direction? Kind regards Alex
Last updated: 2026-04-14
Post by struccc on Inheritence of struct,
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Strangely reminds me to my struggles... Want to do something "Elegant", reusable, universal, practical... In CODESYS??? π First of all, before you get too deep into this: If you could find a way, to make a "universal" log entry object, containing the variable length data itself, you wouldn't be able to store them in an array, or access them like an array, or pass them by value as a type. (please correct me, if I'm wrong, incorrect, or not precise). Because... Basically you can't declare a type with variable memory footprint. This is a very deeply embedded characteristic of CODESYS, and all IEC 61131-3 systems, and it has many reasons behind. And yes, it is a very common trap / mistake, to forget about. So, with a log entry - I guess - it's pretty much the purpose: store data and metadata together, and then handle it in a uniform way. There are ways to handle this, really depends on what is the purpose. For example: 1. Entries with fixed length (Maybe it is not as evil as it looks for the first time. Depends on the situation, but definitely the fastest and easiest code) You can have your base object, with an internal, fixed length string or byte array variable. I would go with a string, and call it _Data.; And then you can make properties, like As_Bool, As_Int, As_Real... In the 'set' accessors, you can do like: pReal := ADR(_Data); // POINTER TO REAL As_Real := pReal^; In the 'get' accessors, evidently: pReal := ADR(_Data); // POINTER TO REAL pReal^ := AS_Real; Or, can use ANY type, if you are not obsessed with variable / property like access: 2. Fixed length, but nicer First, some disadvantage to any values: - You can only assign values with write access. No literals, constants, etc... - Can only be used as input variable of function or function_block - Therefore, stg you could reach: LogEntry.Initialize (stVariable|rVariable|iVariable|xVariable); Just a quick example (it's funny to play with ANY): Be careful it was not tested. I'm sure can be done better, please feel free to comment FUNCTION_BLOCK FB_LogEntry VAR_INPUT MsgClass : UDINT; // Like DEBUG, WARN, ERR... MsgCode : UDINT; // Like Errors.ERR_FAILED MsgTS : DT; // The timestamp END_VAR VAR _Data : STRING(80); // Our data container... _Descr : __SYSTEM.AnyType; // A standard descriptor for our data, containing TYPE_CLASS, address and size END_VAR METHOD SET_Value : BOOL VAR_INPUT anyValue : ANY; END_VAR VAR I : DINT; diSize : DINT; pStr : POINTER TO STRING; END_VAR // Check what did we receive in anyValue. diSize := anyValue.diSize; // We use constant __SYSTEM.TYPE_CLASS to identify the received data type CASE anyValue.TypeClass OF // Maybe we don't want to store references, pointers... and who knows what else... __SYSTEM.TYPE_CLASS.TYPE_REFERENCE, __SYSTEM.TYPE_CLASS.TYPE_POINTER : SET_Value := FALSE; // For the planned types we will be just fine. TYPE_CLASS.TYPE_BOOL, TYPE_CLASS.TYPE_INT, TYPE_CLASS.TYPE_REAL : SET_Value := TRUE; // Optionally string can be handled separately, maybe we have received STRING(255), but practically it is shorter than 80 bytes... TYPE_CLASS.TYPE_STRING : pStr := anyValue.pValue; diSize := MIN(anyValue.diSize, LEN(pStr^) + 1); // Get the actual size, and rewrite the received structure member diSize := MIN(SIZEOF(_Data), diSize); // Can chop down the received string to our length... SET_Value := TRUE; // Maybe want to play a little bit more here, to narrow down or convert datatypes, etc... // Or just reject any other datatype ELSE SET_Value := FALSE; RETURN; END_CASE // Fail, if the received value is still larger than our container... IF diSize > SIZEOF(_Data) THEN SET_Value := FALSE; END_IF // Here we should be ok, just set up the _DataType structure, and copy store the data IF SET_Value THEN THIS^._Descr.TypeClass := anyValue.TypeClass; // The typeclass is already filtered THIS^._Descr.diSize := diSize; // Set the (adjusted) size THIS^._Descr.pValue := ADR(_Data); // This will not change, just to be sure {IF defined (pou:SysMem.SysMemCpy)} SysMem.SysMemCpy(_DataType.pValue, anyValue.pValue, TO_UDINT(anyValue.diSize)); {ELSE} // An ugly replacement MemCpy FOR I:=0 TO diSize - 1 DO _Descr.pValue[I] := anyValue.pValue[i]; END_FOR {END_IF} // Otherwise, in case of failure maybe better set an empty value (overwrite the former data descriptor) ELSE THIS^._Descr.TypeClass := TYPE_CLASS.TYPE_NONE; THIS^._Descr.pValue := ADR(_Data); THIS^._Descr.diSize := 0; END_IF METHOD GET_Value : BOOL VAR_INPUT anyValue : ANY; END_VAR VAR I : DINT; END_VAR // We just have to serve the data, using the __System.AnyType structure received // Roughly we can say: IF anyValue.TypeClass = _Descr.TypeClass AND anyValue.pValue <> 0 // This should not be possible, already taken care of by Codesys (?) THEN {IF defined (pou:SysMem.SysMemCpy)} SysMem.SysMemCpy(anyValue.pValue, _DataType.pValue, TO_UDINT(MIN(anyValue.diSize, _Descr.diSize))); {ELSE} // An ugly replacement MemCpy FOR I:=0 TO MIN(anyValue.diSize -1, _Descr.diSize - 1) DO anyValue.pValue[I] := _Descr.pValue[I]; END_FOR {END_IF} // Just to make sure, that our string is terminated... IF anyValue.TypeClass = TYPE_CLASS.TYPE_STRING THEN anyValue.pValue[anyValue.diSize -1] := 0; END_IF GET_Value := TRUE; RETURN; END_IF // ... But can play more CASE anyValue.TypeClass OF TYPE_CLASS.TYPE_WSTRING : ; // Could do conversion TYPE_CLASS.TYPE_XSTRING : ; // Wow, I have to figure this out TYPE_CLASS.TYPE_PARAMS : ; // BTW, what is this, how to use? TYPE_CLASS.TYPE_ANYNUM : ; // ... END_CASE Be careful it was not tested. I'm sure can be done better, please feel free to comment 3. If you really want to do entries with variable size In a standard environment, it would be similar to the previous, except you dont have the container variable _Data, just use a pointer, practically _Descr.pValue At Initialize (SET_Value), you have to allocate the memory, would be easy with SysMem.SysMemAlloc - nowadays with SysMem.SysMemAllocData -, and you make sure to release it after use with SysMem.SysMemFreeData... SysMemAlloc was already hidden. The problem with this, that sooner or later your application will totally fragment the dynamic memory, and fail... So should look for some form of dynMaybe MemUtils.MemoryManager (I am not sure what is the status and the future of it). 4. You will end up by a LogEntry Factory ... 5. You could still have a look at this IEC Snippets BTW, Standard Codesys Logger is not a bad choice either. If you are really interested, I share some more code / library.
Last updated: 2025-03-09
Post by brouwyka on JSONByteArrayWriter string result incorrect order
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Hi @TimvH, As discussed in our email contact, your example does not actually test/reproduce the bug I am describing: Adding to the JSON builder on later cycles works fine. Your example works because you do the following: 1. You finish the first cycle (xFirst) with adding an object to the array with 2 fields; 2. When the next cycle is triggered (xAdd), you immediately start with adding another object to that array. This works fine as the last thing you did before #2 was the addition of the array and an object to it. To reproduce the bug you should be doing the following instead, as I showed with the code I shared with my first post: 1. Create the array - save the index that is returned; 2. Add an item, either a primitive or an object, to the array; 3. Add an item outside the array (anything: a primitive, a new array, a nested object, etc); 4. Add another item to the array using the index you saved at #1. You will now see, as I shared in my initial post, that the second item is placed completely outside the root JSON object. This also happens to anything else you try to add after step #4: everything after this point will be added outside the root JSON object: the JSON is completely broken. Important to note is that this not only happens with arrays, but also with nested JSON objects. Once you add something outside of a nested JSON object, you can no longer add anything to that nested JSON object, as that causes the exact same bug. This also applies to arrays of objects, so if in your test you had tried adding a new key-value pair to the first nested object in your array after you created the second nested object, you would also run into this bug. It seems that the JSONByteArrayWriter (I haven't tested the other writers in the JSON Utilities SL library, so I don't know if they suffer from the same problem) simply does not handle any JSON fields that add brackets (so arrays with "[" & "]" and nested objects with "{" & "}") well, and closes them prematurely instead of checking if any later JSONElements in the JSONData's array belong to any of these bracketed fields. After reviewing the objects & functions of the JSON Utilities SL library, my guess is that either the JSONByteArrayWriter linearly goes through the array of JSONElements in the JSONData and only checks the diParentIndex of each JSONElement in direct ascending order, OR if it does use the JSONElement.GetChildren(); method, that this method is either broken and doesn't give all children correctly to the writer. Neither explains why everything completely breaks, and you cannot even add to the root JSON object anymore, however, so there is probably more than just that going wrong in the writer. To me, after a full week of testing and attempting workarounds, this seems like a bug in the library that needs to be fixed by Codesys, as I cannot see anything wrong in the JSONData constructed by the JSONBuilder - this seems purely a problem in the writer.
Last updated: 2026-06-15
Post by rossanoparis on After un upgrade of "CODESYS Control for Raspberry Pi MC SL" from v4.7 to v4.9 SysFileOpen function stopped working
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Hello at all. After un upgrade of "CODESYS Control for Raspberry Pi MC SL" from v4.7 to v4.9 SysFileOpen function stopped working. I'm not able to read or write files from the PLC application. Before this upgrade all worked fine. I've read this thread [ https://forge.codesys.com/forge/talk/Engineering/thread/3da9ded84e/ ] Despite I followed that indications I couldn't get my code working again. Perhaps I'm missing something or I didn't understand how to use placeholders at all. Is there a different syntax to use for "SysFileOpen" in order to use placeholders? Thanks in advance for your help. Information Compiler: CODESYS V3.5 SP19 Patch 2 Runtime: codesyscontrol 4.9.0 HW: KUNBUS RevPi Connect S Below the paths I want to access (The entire CODESYSControl_User.cfg file is attached) [SysFile] PlaceholderFilePath.1=/home/pi/hpca/bin, $hpcabin$ PlaceholderFilePath.2=/home/pi/hpca/cfg, $hpcacfg$ PlaceholderFilePath.3=/home/pi/hpca/logs, $hpcalogs$ PlaceholderFilePath.4=/home/pi/hpca/resources, $hpcares$
Last updated: 2023-08-22
Post by sturmghost on Visualization using methods and cyclic ST-calls
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Im looking for a way to implement ST-code into the visualization element without creating a helper POU or method in my device/application tree. Like visualization properties are evaluated at each VISU_TASK cycle I want to be able to create own ST code which interacts with the visualization interface variables. To be more specific I want to have a property which executes user defined ST-code at each VISU_TASK cycle exactly like its already possible for Input Configuration on various mouse and dialog events. Also a property for initialization (so only executed once) and a timed property would be nice. With the situation right now I'll have to create a POU function which handles the ST-code and misuse a property, like the text variable, to execute this POU function at each VISU_TASK cycle. Or does it exist and I don't know it?
Last updated: 2023-10-02
Post by captaincookie on increase default string length in queue
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Hello, I'm using Codesys V3.5 SP18 Patch 4. In the ElementCollectionExample Project from Codesys, I test the SimpleQueueExample in a Control Win V3 x64 environment. I try to add a string of 95 characters length to a queue. The default length of strings is defined as 80 characters. In the initialization of a string variable, it is possible to increase the length by the definition of e.g. STRING(1000). But when I write the string defined like this to the queue, only 80 characters are written to it and the rest is missing. I think the default length is still set in the queue definition, so it is necessary to change this, isn't it? Is there any option to increase the default length of strings in the queue? Attached you can find the used project. Thanks in advance. If any information are missing or my description unclear please let me know.
Last updated: 2023-10-05
Post by vassilis91 on EtherCat-Rexroth Drive lost connection or no?
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Hi all, i am encounter a mystery problem with a build with rexroth drives at my work. At my company we are make a machine with two Rexroth Indradrives . The two drives are goes by ethercat protocol . To be more specific i am going from my plc to the Beckoff El1100 coupler and after to the first drive and from the first drive to the second. The second drive works with no problem but the first(motor) sometimes without any pattern start to make a mysterious noise like stop and suddenly goes on again. If i couldn't hear the noise from the motor i couldn't Imagine that this happen. After a lot of research i see that sometime i have some strange zeros from the drive to the plc? Really i am in a deadlock and I don't know how to continue. From the other side the values on the other drive(second)are stable . The problem maybe: https://youtube.com/shorts/g7PCFLUaDUI?si=eiq0F2IzhQZax2e2
Last updated: 2023-10-25
Post by mikek10 on Ethernet/IP 4.6.0 causing exceptions?
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Hi, I have a project currently in development, it has a number of Ethernet/IP devices (18 adapter devices with Codesys as scanner, another scanner device with codesys as adapter). This has been stable whilst on factory floor for several months (though prior to that I did have some Ethernet/IP issues which were resolved by adjusting RPI rates). Today I tried updating to Ethernet /IP 4.6.0 from 4.5.1, subsequent to this I had 2 exceptions in a 2 hour period, I reverted to 4.5.1 and have had no further exceptions. Note I do have a device (Zebra printer) that frequently times out and reconnects, this does not seem to cause any issues in operation and does not cause any exceptions with 4.5.1. I believe the root cause of this is on the Zebra side, however there does not seem to be any adjustment I can make to prevent the time outs. Information from device log is in screenshot attached.
Last updated: 2024-06-27
Post by dekelec on Codesys 2.3 & Peak PCAN
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I use Peak USB adapter daily to download from CoDeSys 2.3 and 3.5 to IFM, EPEC and other controllers. The process: - First you need to install the appropriate driver. Link: https://www.peak-system.com/Drivers.523.0.html?&L=1 - Restart the computer - Start the CoDeSys application - Change the name of the adapter in Communication parameters, as mentioned in previous comment. Write the name exactly as written "Peak_USB", as it could also be case sensitive (defines which .dll file to use). If this doesn't work I would contact the vendor of the controller to find out the procedure. In the attachment I've added a FAQ document from IFM regarding using PCAN USB. P.S. I've noticed in your picture of communication parameters a channel via TCP/IP is mentioned. In this case a USB to CAN connection is not being used. First you should change the channel/gateway to connect via CANbus or connect using an Ethernet cable.
Last updated: 2024-07-09
Post by tyronnosaurus on ReceiveWatchdog FB not working on J1939 P2P PGNs
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Hi guys. I've got a device that sends a status message over J1939 and a PLC running Codesys to receive it. This message uses a P2P PGN (as opposed to a broadcast PGN). Codesys can only read it if I mark the J1939_ECU as "Local" (see screenshot 1). The message is received correctly, that is not the problem. The problem is detecting if the message stops being received. Local ECUs have no Watchdog checkbox to detect if the message has been received in the last X seconds. In order to implement a watchdog, I've used a ReceiveWatchdog FB. The same code works well for any non-P2P message, but doesn't work for this particular P2P message I'm trying to monitor. Even if I physically disconnect the device, ReceiveWatchdog.xBusy stays True, and ReceiveWatchdog.xError never triggers due to a timeout error. Is there any caveat in the ReceiveWatchdog FB that makes it unable to monitor P2P PGNs in Local J1939_ECUs?
Last updated: 2024-07-11
Post by faceplant on CmpDynamicText unresolved references
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Hello! I am new to codesys so I am sorry if this is not the right place to ask this question. I am using codesys V3.5 SP20 Patch 1 + (64-bit) and a Groov EPIC PLC (GRV-EPIC-PR2). I am trying to build and deploy my application to the PLC, but when I log in I get 6 errors (codesys_error.png). It seems that the errors have to do with the CmpDynamicText system library which I have as version 3.5.20.0. I have tried to add CmpDynamicText to the ComponentManager section in the PLC's CODESYSControl.cfg file as described in this forum post and still hit the same error. I noticed that the library is grayed out in the library manager, which I think might be the issue. However I don't remember if it was grayed out before I encountered this issue. Please let me know if I can provide anymore info. Thank you!!!
Last updated: 2024-07-19
Post by aliazzz on Unable to deploy Virtual Control SL on ARM64 (Raspberry Pi5)
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Hi, I have successfully deployed "Virtual Control SL" on a few x86/64 machines now. However, I'd now like to deploy this to a Raspberry Pi (ARM64). To do this I prepared the Raspberry Pi5 with the following prereq's; * Minimal PREEMPT Debian * Latest Bootfirmware * full SSH access via non-root account * Podman * RedHat Cockpit with CODESYS LicensServer plugin up and running However, I can't seem to resolve copying the correct (deploy) Images as they wont show up in the CODESYS IDE I have added CODESYS Virtual Control for Linux SL and the CODESYS LicenseServer for Linux SL via the CODESYS installer on my DevBox. I open CODESYS > Tools > Deploy Control SL Next I enter the SSH targets IP and Credentials and for my RPi5 and it shows "Connected". In the next tab, Deployment, the dropdown box only shows one (1) image, which also is the incorrect CPU architecture. Only Virtual Control AMDx64 shows up (!?) while I expect to see the ARM64 based images for both Edge and Control. Has someone encountered this too? I'd like to hear other people experiences with Virtual Control deployment on ARM based architecture. attachment 1: AMD64 based deployment pulldown menu (correct images) attachment 2: ARM64 based deployment pulldown menu (incorrect images) regards,
Last updated: 2024-07-28
Post by mecmag on gear over gear (2 masters,1 slave) - how to do it?
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Hello, i need to create an application that uses 2 masters, with 2 different ratios, and it outputs in one single slave. I explain better: Imagine axis A, B and C. -Axis A is the slave. -Axis B is master of A, with a specific ratio. -Axis C is master of A, with a specific ratio. the result motion from B and C should be executed by A, proportionally in position and ratios from B and C. With standard softmotion libraries (MC_...) it is not possible (i couldn't) because it is allowed only one master with its ratio. I have made a similiar application in past, using MoveOverGear in order to synch gears before engage. Instead this time, i need to do a gear over gear application, using 2 different masters. The position have to be the sum of both masters (considering their ratios). Any clue about how to do it? Or were to find some FB that can do it?
Last updated: 2024-08-16
Post by imdatatas on Auto Declare window disappears by itself in the Ladder editor
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Hello Everyone, The "Auto Declare" window disappears by itself in the Ladder editor. For example, a new function block is wanted to be added to the Ladder editor. (For example; MC_Jog block and instance name will be fbMcJog). To do this, "Empty box with EN/ENO" is added to the ladder line from the Toolbox on the right and when you type MC_Jog in the empty box and press enter, normally the "Auto Declare" window appears and you are expected to be asked to write the instance name here. However, this "Auto Declare" window closes itself immediately, it does not wait for the user to enter a value or close the window. I often encounter this situation in many IDE versions. Does this seem like a bug? If anyone has encountered a similar problem while creating a new program name, function or function block instance name regarding the "Auto Declare" window and knows a solution, I would be glad if you could share it. Best wishes Imdat
Last updated: 2025-03-06
Post by pikebuster on Help for a newbie
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Can somebody help me with this? I have problem with the button! This task must be solved using Sequential Function Chart (SFC), IEC 61131-3. TASK Create an SFC program to control a traffic light at an intersection. Description: You will program a traffic light that has three phases: Green, Yellow, and Red. The traffic light must follow these rules: Green light is on for 10 seconds. Yellow light is on for 3 seconds. Red light is on for 10 seconds. If the pedestrian button is pressed, the system must keep the red light on for 20 seconds during the next cycle. After the pedestrian has βcrossed,β the system should return to its normal cycle. Basic Steps: Initialization: Start by setting the traffic light to Red. Green Phase: After 10 seconds, switch to Green. Yellow Phase: After 10 seconds in the Green phase, switch to Yellow. Red Phase: After 3 seconds in the Yellow phase, switch back to Red. Loop: Repeat the cycle. Use, for example, lamp symbols in the visualization module to simulate the traffic light. You may also add a simple pedestrian light if desired.
Last updated: 2025-03-11
Post by pistola on C0357: "GetNextClient" is obsolete, use VisuUtils instead
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I'm having some troubles with this same issue and I'm wondering if someone can help me out. On a settings visual I allow the operator to enter some values however if they activate the page change button it will change the change with the Numpad dialog open. Since I'm using Visuelems.CURRENTVISU to change the pages I came across this code noted below for determining if the Numpad dialog was active. This code worked great however now in 3.5.19 it's now obsolete. I've tried following the directions in the attached program above however I can't see to get it to work in my program. Can anyone provide some help to determine if a dialog is open? FUNCTION Check_Dialog_Open : Bool VAR_INPUT sDialogName : STRING; // Input variable for the name of the dialog END_VAR VAR pstClientData : POINTER TO VisuElems.VisuStructClientData; // Pointer to the client data structure itfDialogManager : VisuElems.IDialogManager; // Interface for the dialog manager itfMyDialog : VisuElems.IVisualisationDialog; // Interface for the specific visualisation dialog END_VAR // Begin the iteration over the client manager VisuElems.g_ClientManager.BeginIteration(); // Loop through each client until no more clients are found WHILE (pstClientData := VisuElems.VisuElemBase.g_ClientManager.GetNextClient()) <> 0 DO // Get the dialog manager interface itfDialogManager := VisuElems.g_VisuManager.GetDialogManager(); // Get the specific dialog interface using the dialog name itfMyDialog := itfDialogManager.GetDialog(sDialogName); // Check if the dialog is open for the current client Check_Dialog_Open := VisuDialogs.VisuDlgUtil_IsDialogOpen(itfMyDialog, pstClientData, itfDialogManager); // If the dialog is open, exit the loop IF Check_Dialog_Open THEN EXIT; END_IF END_WHILE
Last updated: 2025-03-27
Post by josul on Web Client HTTPS Communication Issue
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Web Client Library Documentation Company: 3S - Smart Software Solutions GmbH Title: Web Client Version: 1.0.1.7 Categories: Application|Utils Namespace: WEB_CLIENT Author: 3S - Smart Software Solutions GmbH Placeholder: WebClient I encountered an issue using this library above. Note it is now part of Codesys IIoT Libraries SL in the form of Web Client SL, but I am not using this version. I was sending Content-Type: application/json, HTTP POST using a HTTPS URL. No issue observed initially, successful operation. At some point operation stopped and the codesyscontrol.log file started to accumulate errors: ERROR: TlsCreateContext2: Failed to save context. An application reset failed to resume operation and I was unable observe any TCP connection forming to a destination port 443. The error appeared as a TCP_INIT error. I can find no details as to what may have happened or why a reset of the PLC application did not resume operation. Testing with a curl operation proved to be successful, so I am confident there was no fundamental networking issue preventing a TCP connection forming. The solution was to reboot the hardware itself, but this is not satisfactory in the long term. Is there any description of the TLS error I received? Is there any suggestion here that there might be an issue with certificates? Any advice or information is appreciated.
Last updated: 2025-06-05
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