Post by tk096 on Max lines of code, codesys CNC ? ^{CODESYS Forge talk (Post)}
Hi, this is a bug in CODESYS Softmotion. Due to this bug the size is limited to a maximum of 32767 elements. However, we recommend to use way smaller buffer sizes. You could use a small buffer (it should be big enough so that it does not run empty when the interpolator processes the elements). In the beginning you fill the buffer in PLC_PRG until it is full. Afterwards, you start the interpolator. The interpolator processes the elements and removes them as soon as it travels past them. In PLC_PRG you check whether new elements can be stored in the buffer (NOT QUEUE.bFull). If the buffer has space, you generate the next elements and add them to the buffer (SMC_AppendObj()). I hope this helps you.
Last updated: 2025-06-04

Post by durallymax on Dynamical scaling of bar graph without the bar itself ^{CODESYS Forge talk (Post)}
I'm a fan of the analog indicators from ISA101. To recreate these, I use a number of rectangles that are dynamically sized and colored based on the input configuration. To keep it standard and easy, everything is built around 100px height. Then when instantiated in a frame, it can be resized as needed with the math remaining the same. The math logic is in a METHOD called by the rear most rectangle. These indicators do not use a "filling" bar graph, rather a fixed bar graph with a carrot to track the current value.
Last updated: 2025-06-06

Post by kareem-pt on Velocity is too low even though correct value is reported ^{CODESYS Forge talk (Post)}
Hello, I'm playing around with a single axis. I've setup scaling and set the drive to move 360 degrees in the commissioning tab. The axis does move 360 degrees, but it moves much slower than the 360 degrees per second that I set for the velocity. It seems to be about 3 times slower (taking about 3 seconds instead of 1). This is despite the set and actual velocity both being displayed as 360. The acceleration, deceleration and jerk are all set to very high values. I'm just running this on my PC, using demo mode (no license purchased yet). I've attached a video showing the problem. Does anyone know what the problem could be? Thanks
Last updated: 2025-06-06

Post by berebri on TLS Verschlüsselung mit MQTT - Validate CA ^{CODESYS Forge talk (Post)}
Sorry - I should have posted this in the German-Froum... Hallo zusammen, ich bin dabei mit MQTT_Client_SL eine verschlüsselte Verbindung zu einem MQTT-Broker (mosquitto) aufzubauen. Das funktioniert auch. Jetzt möchte ich das Zertifikat vom Broker verifizieren, ähnlich wie das auch bei dem Programm "MQTT Explorer" möglich ist (dort funktioniert es). D.h. ich möchte das über das Zertifikat der CA verifizieren, dass ich mit dem Client verbunden bin. Kann mir da jemand Hilfe geben was ich dazu machen muss? Ich vermute mal, dass ich dazu NBS.TLSContext verwenden muss und habe dazu auch einiges gelesen, konnte es aber bei mir nicht ans Laufen bringen. Wie bringe ich dem Client bei, über NBS.TLSContext das richtige CA-Zertifikat für die Verifikation zu verwenden? Kann mir da jemand bitte helfen? Dankeschön :-)
Last updated: 2025-06-16

Post by timvh on Dynamically enabling/disabling Modbus slave devices in runtime (performance issue with timeouts) ^{CODESYS Forge talk (Post)}
As far as I remember, the Reconfigure functionality doesn't work for Modbus devices. But... Each Modbus device in your device tree has a name. You can set the property "Enable" of this device to FALSE to stop communicating with it. So if one of your Modbus Slave devices name is "MbSlave1" in the device tree, then in your code you can set the Enable to FALSE to let it stop communicating: MbSlave1.Enable := FALSE; Please let us know if this worked on your controller with your application and your CODESYS version. Alternatively you could use the ModbusFB library. See: https://forge.codesys.com/prj/codesys-example/modbus/home/Home/
Last updated: 2025-08-13

Post by rer-code on Codesys 3.5.18.60 – Application Loss and Persistent Data Corruption ^{CODESYS Forge talk (Post)}
Hi, I’m currently managing over 50 PLCs running Codesys version 3.5.18.60. At seemingly random intervals, some of these devices experience a failure where: All persistent variables are lost. Attempting to log in results in the message: “The application does not exist on device. Do you want to create it and proceed with download?” The log shows: “Loading retain-data/bootproject failed.” From what I’ve gathered, this may be due to a corrupted persistent data file, but I’m not entirely sure how to confirm or resolve this issue. If anyone has encountered something similar or has suggestions for troubleshooting or preventing this, I would greatly appreciate your input. Best regards
Last updated: 2025-08-19

Post by jzhvymetal77 on IecVarAccessLibrary.IBaseTreeNode methon ^{CODESYS Forge talk (Post)}
I got this code working again. 3S/CoDeSys, your level of obfuscation and lack of documentation turns a simple task into a monumental complex challenge. The issue was that at some point the IecVarAccessLibrary changed and no longer allowed using IBaseTreeNode to retrieve a child or the number of children. The attached code has been updated to use IIecVarAccess6.VarAccBrowseGetChildByIndex instead. The code was also cleaned up but is still a work in progress. The current example only works one layer deep. This means native data types, arrays, and single-layer structures are supported. However, structure arrays and nested structures are not yet supported.
Last updated: 2025-08-25

Post by pernockham on Gateway in China - "Gateway not connected" ^{CODESYS Forge talk (Post)}
Trying to communicate (from Europe) with/to a unit located in china, the communication seems blocked/stopped. The edge gateway is installed in a linux environment and was possible to link to my Automation server account using the "Automation service tool". However it seems the unit cannot communicate with the Automation server (a Network scan will give the message "Gateway not connected"). (I have tested the eq. setup with units locally which works.) Anyone having experience situation similar to this and if its possible to make this work? Will a VPN be needed possibly? Other tips?
Last updated: 2025-09-04

Post by reinholdgaylord on CAA File Handling: "Read only" error ^{CODESYS Forge talk (Post)}
Hi, sorry for the late reply. After some investigation, the read-only error was being triggered by a FAT-fs filesystem panic on the kernel end, probably caused by unfinished write/reads causing corruption. I found this thread https://forge.codesys.com/forge/talk/Engineering/thread/e637d252b7/geometry dash lite which seems to give a solution of using SysProcess to send the 'sync' command to the console immediately following a write to prevent issues if power is lost or, in my case, if the unit is harshly power cycled. Indeed this seems to resolve the issue bar the worst possible edge cases. Thank you so much!
Last updated: 2025-09-25

Post by ranadheer on Implementation of IEC-104 ^{CODESYS Forge talk (Post)}
Hi Everyone, As we didn't have client for IEC - 104 - only server server is available , so because of that we are trying to make establish the communication between the external simulator as a Client and codesys itself as a server. We are looking for the variable behavior from CODESYS has to change according to the message triggered by the CLIENT (we are using simulator Application like Redisant). We are able to see the log data as the status of triggering the SCS from Client received to the Log data of the codesys device(attached screen shot of it) and in simulator panel we had set the details to trigger the data from Redisant to Codesys. Current Status: The project builds and runs successfully, but I need guidance on how to connect this to an external IEC-104 simulator for testing and visualization by using demo mode.
Last updated: 2025-10-14

Post by ranadheer on Implementation IEC-104 ^{CODESYS Forge talk (Post)}
Hi Everyone, As we didn't have client for IEC - 104 - only server server is available , so because of that we are trying to make establish the communication between the external simulator as a Client and codesys itself as a server. We are looking for the variable behavior from CODESYS has to change according to the message triggered by the CLIENT (we are using simulator Application like Redisant). We are able to see the log data as the status of triggering the SCS from Client received to the Log data of the codesys device(attached screen shot of it) and in simulator panel we had set the details to trigger the data from Redisant to Codesys. Current Status: The project builds and runs successfully, but I need guidance on how to connect this to an external IEC-104 simulator for testing and visualization by using demo mode.
Last updated: 2025-10-14

Post by ton on How to create a stopwatch? ^{CODESYS Forge talk (Post)}
One i wrote this to measure elepse time When xMeasure is true is starts en when false it stops and time is messured. FUNCTION_BLOCK FB_ElapseTime VAR_INPUT xMeasure: BOOL; END_VAR VAR_OUTPUT xRisingEdge: BOOL; xFallingEdge: BOOL; tElapsed: TIME; ltElapsed: LTIME; ltPrev_Elapsed: LTIME; ltElapsedMax: LTIME; END_VAR VAR xLastValue: BOOL; LTIMEStart: LTIME; LTIMEEnd: LTIME; tonReset: TON:= (IN:= TRUE, PT:= TIME#30S0MS); END_VAR ------------------------------------------- xRisingEdge:= (xLastValue XOR xMeasure) AND xMeasure; xFallingEdge:= (xLastValue XOR xMeasure) AND NOT xMeasure; IF xRisingEdge THEN ltPrev_Elapsed:= ltElapsed; LTIMEStart:= LTIME(); END_IF IF xMeasure OR xFallingEdge THEN LTIMEEnd:= LTIME(); END_IF ltElapsed:= LTIMEEnd - LTIMEStart; ltElapsedMax:= MAX(ltElapsedMax, ltElapsed); tElapsed:= LTIME_TO_TIME(ltElapsed); xLastValue:= xMeasure; tonReset(); IF tonReset.Q THEN tonReset.IN:= FALSE; ltElapsedMax:= LTIME#0NS; END_IF Meaby this will help.
Last updated: 2023-12-09

Post by snhatton on OpC UA server on Raspberry Pi 64 SL runtime ^{CODESYS Forge talk (Post)}
Good afternoon, After changing the security settings to: CommunicationPolicy: POLICY_BASICSHA256SHA256 CommunicationMode: ALL Activation: Activated UserAuthentication: ENABLED Then generate a new certificate on the device for the OPC-UA server from Security Agent->Device->OPC UA Server. Restart the runtime using tools->Update Raspberry Pi->Stop->Start for the changes to take effect. It may take a minute for the runtime to start. Initiate the connection from the UA server side. You should see a pop-up asking you to trust the certificate. Click on the button 'Trust Server Certificate'. Next, you should see a certificate in the quarantined folder of the security agent in CODESYS. Click and drag this from quarantined to trusted and then try connecting from UA expert to the device. These steps worked for me and my setup and I hope they can help you!
Last updated: 2023-12-11

Post by manuknecht on Using SMC_MOVTYP.INITPOS without specifying the start position ^{CODESYS Forge talk (Post)}
I am using the object SMC_GEOINFO to generate a trajectory and move a system accordingly using the SMC_INTERPOLATOR function block similar to the sample project CNC10_DynamicPath.project. According to the documentation, the movement type INITPOS does not require a start position in the SMC_GEOINFO object, which is confirmed in the documentation of the SMC_GEOINFO object. When using the movement type INITPOS however, the motion will still start from the starting point defined in the SMC_GEOINFO object (0,0,0 if not specified otherwise). Does someone know how to resolve this or is there an example project that makes use of the INITPOS movement type without specifying the starting point? Thanks in advance!
Last updated: 2023-12-15

Post by preimesbergert on Raspberry Pi 4 B HW 1.5 Codesys control 4.10.0 stopps after a few seconds ^{CODESYS Forge talk (Post)}
Wanted to play a bit with a raspberry Pi 4 Model B HW 1.5 and Codesys. Regardless of the image (tried 32bit / 64bit version from Raspberry Pi Imager) and with all tested Codesys Control versions (4.2.0, 4.8.0, 4.10.0) and regardless if single core / multicore / 64 bit variant, always is the runtime stopped after about 30sec with the nice message: ooops... this runtime was built for RASPBERRYPI. Hardware version or firmware version not supported! (-7, 0x00000BB8, 0xFFFFFFFB) Whats wrong with it?!?!? I read a lot about the issue in topics from 2020-2021 but it always was stated with new Codesys control version issue will be fixed (4.4 for example) but still it is there.
Last updated: 2023-12-21

Post by preimesbergert on Raspberry Pi 4 B HW 1.5 Codesys control 4.10.0 stopps after a few seconds ^{CODESYS Forge talk (Post)}
Wanted to play a bit with a raspberry Pi 4 Model B HW 1.5 and Codesys. Regardless of the image (tried 32bit / 64bit version from Raspberry Pi Imager) and with all tested Codesys Control versions (4.2.0, 4.8.0, 4.10.0) and regardless if single core / multicore / 64 bit variant, always is the runtime stopped after about 30sec with the nice message: ooops... this runtime was built for RASPBERRYPI. Hardware version or firmware version not supported! (-7, 0x00000BB8, 0xFFFFFFFB) Whats wrong with it?!?!? I read a lot about the issue in topics from 2020-2021 but it always was stated with new Codesys control version issue will be fixed (4.4 for example) but still it is there.
Last updated: 2023-12-21

Post by toby on Ethercat Servo Setup ^{CODESYS Forge talk (Post)}
Hi everyone, so a little update to this, I've come back to this project in the new year, and got it working. Yeah!, However, now with the new licensing setup, I need a new SoftMotion license, but it doesn't seem to be compatible with the previous Raspberry Pi SL license. Has anyone had any luck with Raspberry Pi and SoftMotion_Lite? Specifically the licensing of such? My customers new installation needs to be rebooted every 30min which is causing headaches! Another option is to not use the SoftMotion function blocks, and control the EtherCat amplifier directly, but I'm not sure how to do so. Does anyone have a specific example project of how to control a servo without the use of the SoftMotion function blocks? Thanks everyone for any assistance rendered. It's very much appreciated! Toby
Last updated: 2024-01-10

Post by cedriclee on RaspberryPI reconnection error ^{CODESYS Forge talk (Post)}
"Hello, I'm Cedric Lee, a PLC engineer based in Korea. I'm reaching out about an ongoing issue with the connection when attempting to control Beckhoff modules using Raspberry Pi with CODESYS for the first time. I use CODESYS to target the Raspberry Pi's IP, install version 4.10.0.0 of the CODESYS Runtime Package, and upon pressing Start in the Runtime, the target connects to the Raspberry Pi. However, within about a minute, an error window appears, stating 'no connection to the device. please rescan your network,' leading to the disconnection of the target. This cycle repeats. I've attached some pictures for your reference. I'm using CODESYS Development System V3, Raspberry Pi 4 Model B (installed as 64-bit), and Beckhoff EK1100 modules. If anyone has a solution to this issue, please help. Your assistance is greatly appreciated."
Last updated: 2024-01-11

Post by davidbo on Does the new license policy means I have to upgrade everything? ^{CODESYS Forge talk (Post)}
We have several old project written with 3.5.17 and 3.5.18 and also some older Until now when a customer ordered a product from us. We just installed (we have a tested image) and added a license Now the license policy has changed and we have to buy a License Control Basic S or M However it only works with CODESYS Development System Version 3.5.19.10 or higher Does that mean we have to upgrade all our old products? That is not a simple task as a previous post has explained with weird error messages from CODESYS V3.5. Next we have to do rigorous testing of our applications afterwards. It is very expensive
Last updated: 2024-01-11

Post by yang123 on EtherCAT Can't reconnect to servo drive ^{CODESYS Forge talk (Post)}
I am using Ethercat Master 4.6.0.0 and have use the automatic restart slaves feature. But we found of after the Ethercat communication normal and slave drive power-off and power-on the slave can't reconnect sucess. The PLC Log show the drive was al status "6#34 : Invalid DC Timeout Error" and its was reconnection sucess first but seconced later the drive will show the "16#2C : Fatal Sync error" and then drive will can't reconnection. Other slave are reconnect sucess which was link after the can't reconnect's drive the drive was OMRON R88D-1SN
Last updated: 2024-01-23

Post by dhumphries on No source code available ^{CODESYS Forge talk (Post)}
Try using an Ethernet/IP scanner instead of an adapter, I'm guessing the 2 devices you're trying to communicate with are adapters, you have to have a scanner somewhere and Codesys should be a scanner. I don't know why you're getting the error, you should be able to use your Ethernet port as an EthernetIP adapter (although I've never had a reason to try,) but it's probably not what you wanted to do, unless you're connecting to another PLC that is a scanner. Good luck configuring the devices you're trying to connect to, it will be a lot easier if you have an .EDS file instead of starting with a generic module, even with an .EDS it can be tricky getting the communication working.
Last updated: 2024-02-03

Post by alexgooi on Function Blocks and arrays of function blocks ^{CODESYS Forge talk (Post)}
Hi Jack, I think you have to look at a FB in a different way. A Function block (Class) can contain its own data. In other words don't define loose data in your GVL, but define a instance of a FB (Object) in your GVL: Example: Function_Block Basic_Class VAR_INPUT Open_Command: BOOL; END_VAR VAR_OUTPUT Opened: BOOL; END_VAR if Open_Command then Opened := TRUE; ELSE Opened := FALSE; END_IF Global Variables Objects: ARRAY[1..100] OF Basic_Class; //Here you ar defining you objects END_VAR In your code you can directly acces the data and couple it to the IO: GVL.Objects[1].Open_Command := %IX0.0; %QX0.0 := GVL.Objects[1].Opened; //To call the code itself use: GVL.Objects[1](); If you want to take this a step further you are also able to add methods and properties to the FB/Class end thereby creating a OOIP program
Last updated: 2024-02-15

Post by timvh on Profinet fault with codesys control V3 - Receive packet error ^{CODESYS Forge talk (Post)}
Are you using the Control Win SL (installed together with the development environment of CODESYS)? If yes, you might want to consider using the CODESYS RTE instead. This has real-time capabilities (running on separate core(s)). But to be able to use this, you have to install the CODESYS Ethernet driver for your network interface to be able to let the RTE access the network port also in realtime. See: https://store.codesys.com/en/codesys-control-rte-sl-bundle.html https://content.helpme-codesys.com/en/CODESYS%20Control/_rtsl_windows_rts_v3.html PS, I haven't tested this myself yet, but you could try to use the SetCommunicationState method of the Profinet controller to see if you can reset and start the bus communication: result := PN_Controller.SetCommunicationState(eRequestedState := DED.DEVICE_TRANSITION_STATE.START); PS, if you are located in the Netherlands or Belgium, we could also provide the license(s) for you.
Last updated: 2024-02-28

Post by timvh on Profinet fault with codesys control V3 - Receive packet error ^{CODESYS Forge talk (Post)}
Are you using the Control Win SL (installed together with the development environment of CODESYS)? If yes, you might want to consider using the CODESYS RTE instead. This has real-time capabilities (running on separate core(s)). But to be able to use this, you have to install the CODESYS Ethernet driver for your network interface to be able to let the RTE access the network port also in realtime. See: https://store.codesys.com/en/codesys-control-rte-sl-bundle.html https://content.helpme-codesys.com/en/CODESYS%20Control/_rtsl_windows_rts_v3.html PS, I haven't tested this myself yet, but you could try to use the SetCommunicationState method of the Profinet controller to see if you can reset and start the bus communication: result := PN_Controller.SetCommunicationState(eRequestedState := DED.DEVICE_TRANSITION_STATE.START); PS, if you are located in the Netherlands or Belgium, we could also provide the license(s) for you.
Last updated: 2024-02-28

Post by fless on Warning C0564 when compiling CNC project with variables program ^{CODESYS Forge talk (Post)}
Hello, we are porting a CNC project from codesys 3.5.16 to codesys 3.5.19. The project has lots of CNC programs with variables. now we get hundreds of messages like this. [WARNING] CNC Test SP19: TestCNC SPS: PLC Logic: Application: C0564: A reference to uninitialized variable varCNC is used for initialization of TestCNC_D. Accessing the uninitialized variable may result in unexpected behavior. The objects program_name_D are implicit generated by codesys. I see no way to generated them after the variables. Is there a way to correct the initialization order? We know how to suppress this warning. But we need a clean solution as the warning already saved us in a other nonCNC project. Attached a small demo of the problem.
Last updated: 2024-03-21

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