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Last updated: 2024-10-26

Post by gilbert-mh on CAA net base TCP client cause PLC to crash - Kernel message : N0HZ_local_softirq_pending 80 ^{CODESYS Forge talk (Post)}
Hello all, I have been trying to implement a TCP client on a Festo PLC (CPX-E-CEC-M1) and it looks like it works well except that after some time (greatly varies between a few hours to more than 100h) my PLC crash. When I look into the log file the only thing I see is that before the crash happens a few kernel warnings : N0HZ_local_softirq_pending 80 and then the crash. I've looked into this warning and from what I could find on the net it seems that this is warning is triggered when the ethernet link is down. I've tried to correct this bug for quite some time and what I know is that : - The crash is caused by my TCP client, when I remove it from my code I see no crash - The crash happens more quickly the more the TCP client is used. - The time before the crash is not directly proportional to the number of communications or their size. But it looks like it is just more likely to happen if the client connect to the server at a higher frequency. - The precedent observation makes it seem unlikely that the crash is caused by some memory overflow because then the crash speed would be more proportional to the amount of data exchanged. SO from these observations, I believe that the crash could be caused by the PLC trying to connect to a server while there is some kind of issue with the ethernet link resulting in the PLC getting stuck in some indefinite state and making it crash. This still seems a bit unlikely to me because if the ethernet is down it simply shouldn't be able to contact the server and the communication would just fail which doesn't cause my PLC to crash. Has anyone encountered the same kind of problem (with the same kernel message) ? I am pretty sure the warning is not the direct cause of the crash but just an indicator that something is wrong with my PLC. Thanks in advance
Last updated: 2024-01-12

Post by pppn on Issue with Forward Open Connections in Ethernet/IP Protocol Stack in Codesys ^{CODESYS Forge talk (Post)}
Hello, I am facing an issue with my Ethernet-based project in Codesys. My product was functioning well until I modified the protocol stack and uploaded it to my device. Here are the details of my problem: Project Setup: I am working on an Ethernet-based project to test my product. The project was running without issues before modifying the protocol stack. Issue: After modifying the protocol stack and uploading it to my device, I am encountering an error in Codesys related to the forward open connections. Error status: connection failure, extended: connection in use or duplicate forward open. According to the Ethernet/IP protocol in codesys, there are three forward open connections that need to be established. The first two connections are opening without any issues. The third connection, which is an input-only connection, is causing problems. The error message indicates that the connection is already open. Debugging Attempts: I have extensively debugged the protocol stack and found no issues. The product works well when tested with EIP tools but not with Codesys. Exclusive owner connections are working correctly, and only the input-only connection is problematic. Wireshark Traces: Wireshark traces show that the third connection attempts to open but reports that it is already open. Steps to Reproduce: Modify the protocol stack and upload it to the device. Attempt to establish three forward open connections in Codesys. Observe the error on the third connection (input-only). Request: I would appreciate any suggestions or guidance on how to resolve this issue. If there are specific settings or configurations in Codesys that I need to check, please let me know. Additionally, if there are known issues or workarounds related to this problem, I would be grateful for the information. Attachments: Wireshark traces showing the connection attempts and errors Screenshots of the error messages in Codesys codesys version: CODESYS V3.5 SP16 Patch 3 + 64 bit
Last updated: 2024-06-25

Post by pppn on Issue with Forward Open Connections in Ethernet/IP Protocol Stack in Codesys ^{CODESYS Forge talk (Post)}
Hello, I am facing an issue with my Ethernet-based project in Codesys. My product was functioning well until I modified the protocol stack and uploaded it to my device. Here are the details of my problem: Project Setup: I am working on an Ethernet-based project to test my product. The project was running without issues before modifying the protocol stack. Issue: After modifying the protocol stack and uploading it to my device, I am encountering an error in Codesys related to the forward open connections. Error status: connection failure, extended: connection in use or duplicate forward open. According to the Ethernet/IP protocol, there are three forward open connections that need to be established. The first two connections are opening without any issues. The third connection, which is an input-only connection, is causing problems. The error message indicates that the connection is already open. Debugging Attempts: I have extensively debugged the protocol stack and found no issues. The product works well when tested with EIP tools but not with Codesys. Exclusive owner connections are working correctly, and only the input-only connection is problematic. Wireshark Traces: Wireshark traces show that the third connection attempts to open but reports that it is already open. Steps to Reproduce: Modify the protocol stack and upload it to the device. Attempt to establish three forward open connections in Codesys. Observe the error on the third connection (input-only). Request: I would appreciate any suggestions or guidance on how to resolve this issue. If there are specific settings or configurations in Codesys that I need to check, please let me know. Additionally, if there are known issues or workarounds related to this problem, I would be grateful for the information. Attachments: Wireshark traces showing the connection attempts and errors Screenshots of the error messages in Codesys codesys version: CODESYS V3.5 SP16 Patch 3 + 64 bit
Last updated: 2024-06-25

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Last updated: 2024-10-26

Post by mozed on Connection to device closed ^{CODESYS Forge talk (Post)}
Hello I am using an OpusA3 with version 3.5 SP17 Patch 3 as part of a project. I had no real problem before I encountered a problem that blocked me. The detection of the OpusA3 from Codesys is done correctly. The gateway is well configured and if I ping the gateway or the OpusA3 I receive the response correctly. The problem is that when I try to connect, the Opus screen freezes and a few moments later Codesys displays an error message ("connection to device closed"). I tried to change PC, to update the runtime, to change OpusA3 but the problem remains the same. I'm a little lost knowing that before it worked without problem. I went back to a previous version of the project (where it worked correctly) but the message still appears. Do you have any clues to solve the problem? Sincerely,
Last updated: 2023-08-23

Post by rossanoparis on How to configure CODESYSControl_User.cfg in order to use a specific network card for OPCUA Server ^{CODESYS Forge talk (Post)}
Hello at all I'd like to know how to configure CODESYSControl_User.cfg in order to use a specific network card for OPCUA Server. In the past, I tried to ask in "Forge" about this topic, but I could find neither help nor document informations about it. Reading the file "codesyscontrol.log" I see these logs OPC UA Server Started: Hostname: NTLRPICTRL01, Port: 4840 URL: opc.tcp://NTLRPICTRL01:4840 Loopbackadapter activated. **All available networkadapters are used.** Multithreading activated. 3 workers used. My controller, which is a Linux PC, has got two network cards eth0 and eth1 I whant to use the card with name "eth0" as a server for OPCUA and keep the "eth1" free for other stuffs. Is it possible ? Best regards Rossano
Last updated: 2023-08-25

Post by muhq on Profinet connection to Siemens CP343-1 Lean (IO-Device/Slave) ^{CODESYS Forge talk (Post)}
Hi, I am quite new to Codesys and I try to do a Profinet connection to an Siemens PLC (315-2DP) with CP343-1 Lean Modul. I already configured the Siemens PLC, exported the GSDML. Then I added a new project in Codesys, added following moduls: - Ethernet - PN_Controller - Imported Profinet Device via GSDML importer When I start the programm everything looks fine but I always get the message "Stopped Profinet" and no data is available This is only for a small test. Therefore I start to do that on a Windows 10 with Development System. Later I will try to realize this on Raspberry. Ethernet Adapter is configured (192.168.1.1 / 24) Firewall deactivated WinPCap is installed S7-Station seems to be found ('fuadazenzitest') Can please somebody help me?
Last updated: 2023-08-26

Post by tvm on Web Client (HMI) Disconnects from Webvisu (Weidmuller u-OS) ^{CODESYS Forge talk (Post)}
ok, that's different than our issue then. We're using Schneider Electric M262 PLCs, and we've had it where certain web browsers cause the web server to only allow https connections, but it's not recoverable with a refresh. It usually requires a power cycle or even a full firmware flash. Your issue might have more to do with the timing. I don't know if it helps you, but we normally run our visu task at 200mS, with an update rate of 200mS. Seems to work. I went through this: https://faq.codesys.com/pages/viewpage.action?pageId=112525371 but it really seems like trial and error.
Last updated: 2023-09-06

Post by lraja on Codesys Programming with phyBOARD®-Pollux i.MX8M Plus ^{CODESYS Forge talk (Post)}
Dear All, I am trying to Developing a PLC using phyBOARD®-Pollux i.MX 8M Plus. It is very difficult to find the suitable Codesys control for i.MX8M. I have tried to install CODESYS Control for Linux ARM SL , but unable install it and I am getting the following error, [INFORMATION] Executing SSH command on root@192.168.0.10: Retrieving architecture from package management [ERROR] Expected exit value of command failed: expected 0, received 127 [INFORMATION] Standard output: sh: line 1: dpkg: command not found Kindly check and help phyBOARD®-Pollux i.MX 8M Plus Link : https://www.phytec.eu/en/produkte/single-board-computer/phyboard-pollux/
Last updated: 2023-09-23

Post by andrej on Threads and TID created by CODESYSControl Win V3 ^{CODESYS Forge talk (Post)}
Hi all, for a deeper understanding of the Codesys RTE - I created a simple application with 3 IEC tasks (Ta,Tb,Tc) each with different priorities, and different cycle times. The application runs on Windows 10 in the Soft PLC CODESYS Control Win V3. If my understanding is correct, the RTE i.e. the Process CodesysControlService should spawn 3 threads (Th_a,Th_b,Th_c) which are executed with the defined cycle times, the priority of the threads should reflect the priority of the task set in the Codesys IDE. Does somebody have an idea, how I could identify the respective threads in Windows? Kind regards Andrej
Last updated: 2023-10-02

Post by jerry-sorrells on Find Function: Object reference not set to an instance of an object. ^{CODESYS Forge talk (Post)}
Build: CODESYS 3.5 SP19 Patch 1 (64-bit) Host OS: Windows 10 Target: Linux SL I have a project with programs in Structured Text and Ladder Diagram. When I try to use the Find function, it works for the Active Editor; however, when I try to use Find for the Entire Project, I get the error "Object reference not set to the instance of an object." I know what this error means in the context of the program, but I have no idea why the find function is returning this error. The variable I am searching does not matter: it happens with all variables. Any help with this will be greatly appreciated. I generally use the Find function quite often as I am developing and not having it is really slowing me down.
Last updated: 2023-10-23

Post by macros8 on Alarm Management - latched variable represented as Text list ^{CODESYS Forge talk (Post)}
Hi, I haven´t noticed you put the comment here. I thing it´s a bit different. What I want is to have detail errors of technology in data type e.g. INT. This variable I would latch to the corresponding error msg but I would like to get it convert to text from the text list and not keep it in INT form. Example. Main error Valve Error: SubErrors 1 - Both sensors 2 - Not retracted in time 3 - Not pulled out in time In HMI Main error + latch SubErrors => "Valve Error: Both sensors" The benefit is that text lists are part of translation and can be easily manipulated. I know I can create whole string msg in PLC but then, it lose advantage of Alarm management. Thanks. M.
Last updated: 2023-11-07

Post by gurke258 on Codesys Safety EtherCAT with Beckhoff ^{CODESYS Forge talk (Post)}
Hello :) We are currently configuring a system with Codesys as SoftPLC on a Linux system and with Beckhoff terminals. I have already gained some experience with Codesys and also with TwinCat incl. TwinCAT Safety. What is new to me now is Codesys in conjunction with Beckhoff safety terminals. We are currently using an EL1918 & EL2904 here. I have been able to integrate both terminals into my project, but I don't know how to interconnect them so that they communicate. That's a bit easier with Twincat ^^ Can any of you help me? I would also prefer a Codesys EtherCAT Safety training or webinar if anyone knows of one. Unfortunately I can't find such an event on the internet.
Last updated: 2023-11-07

Post by ewi04 on Recipe Manager - RecipeManCommands, load & write wrong values, Bug? ^{CODESYS Forge talk (Post)}
Hallo, I have a strange problem with the recipe manager. ISSUE: When using RecipeManCommands not all values are loaded correctly. Saving a recipe with CreateRecipe(), ReadAndSaveRecipe() or ReadAndSaveRecipeAs() works without any problems. BUT: LoadRecipe(), WriteRecipe() or LoadFromAndWriteRecipe() do not load the data correctly. It is Interesting that we have a different error pattern with LoadRecipe() than with WriteRecipe() or LoadFromAndWriteRecipe(). LoadRecipe() does not load all data and WriteRecipe() or LoadFromAndWriteRecipe() overwrites some data or assigns it incorrectly. And it is also strange that LoadRecipe() writes the values to the PLC. Normally it doesn’t do it. It makes no difference whether the memory type is textual or binary. I have an object consisting of STRUCTs which is inserted in the recipe definition. Environment: Codesys V3.5 SP19 Patch 4 (64Bit), Recipe Management 4.2.0.0 *Add a project (reduced to the problem)
Last updated: 2023-11-15

Post by bahrt on Raspberry Pi GPIO mapping ^{CODESYS Forge talk (Post)}
Hi I am about to configure ALL GPIOs on a Raspberry Pi 3 model B V1.2. It seems that I have limited understanding of why not all the IO’s become available with the corresponding mapped IO’s – the 'dwInUse' contains mapping of the inputs from GPIO0 to GPIO27. But 'dwInputs' are only showing GPIO0 to GPIO8 and GPIO15 as available inputs. These mentioned inputs work fine You will be able to watch the limited mapped IO activity here: https://drive.google.com/file/d/1zz4PBNBfRZBF2YkiJ2VQxw6L9MBVji7R/view?usp=sharing Can you please bring your best idea on why GPIO09 to GPIO14 and GPIO16 to GPIO27 state are not active (at a fixed zero state) in the dwInputs register? Thanks in advance. Best regards Andreas Bahrt
Last updated: 2023-11-21

Post by tomgr on Codesys 3.5.19 Control Win x64 - network adapter for EtherCAT master not working ^{CODESYS Forge talk (Post)}
Hi guys I am trying to run on my laptop Codesys 3.5.19 Control Win x64 where I created a EtherCAT master. I have defined the controler, specified network adapter (my docking station) and everything worked as expected. Later I needed to test it on site (without docking station) so I changed the network adapter by EC master to my laptop network card. After that it shows "Network adapter opened" but no device can be found by scanning and in LOG is saying "SysEthernet: packet could not be sent, error code: -1". Same error with USB network card, but if I switch back to docking station, all is working again... Any idea what I'm doing wrong?
Last updated: 2023-11-22

Post by riccardo on Codesys SP19 patch 4 ^{CODESYS Forge talk (Post)}
Hallo everyone, I am working on new PLC of Weidmueller that uses Codesys SP19. I made the upgrade at the Patch 4 coming from patch 0. Unce made the upgrade everything is working well in the progect except the web visu user menagent. In the new version, when I perfom the login, I cannot use the keyboard of the device; the window where to digit the user name and password opens, the buttons "OK" and "Cancel" work but the system doesn't allow to put input from the device keybord, the mouse behaves as it is an image. If I active the virtual keypad or numpad it works otherwise nothing. I am wondering if it is a bug of the new package or if I must set something else. Thanks in advance, Riccardo.
Last updated: 2023-11-27

Post by mahmutbeyaz on Create a Motion Profile ^{CODESYS Forge talk (Post)}
Dear All, I hope first to get notice and somebody answer my question. How can I create a motion profile with the axis following it (once or periodically)? As my research shows, Schineder has a UI-based (Motion Sizer) program that helps create a motion with different configurations, which is Codesys-based. I need to create a motion profile based on position, changing the speed. (i.e., 0-300mm moves with 300 mm/s, 300-400mm moves with 500 mm/s, 500-800mm moves with 1000 mm/s, and 800-0mm moves with 2000 mm/s). MC_PositionProfile does it time-based, which is not working for me as the axis may not stabilize the position in time, which may cause a big failure in the system.
Last updated: 2023-11-30

Post by jmorit on CAM Table - Quadratic velocity ramp with jerk limitation ^{CODESYS Forge talk (Post)}
Hello, I'm working on setup a CAM table by using the Codesys CAM Editor. My purpouse is to obtain a quadratic velocity ramp with jerk limitation motion profile, for which i define the accel/decel phases with Poly5 segment type, but the problem is that due to the fact i can "only" adjust until the acceleration, and the jerk is always setup to 0, and i cannot change the jerk values, i cannot achieve the desired results, as i need to generate jerk steps. Is there any way it can be achieved with the editor, or maybe by using PLC runtime code? Thank you in advance for your help BR, Jordi Morito
Last updated: 2023-12-02

Post by dkugler on Management of a PLC network from a remote station ^{CODESYS Forge talk (Post)}
I would figure out, how to create a simple html webpage with 2 frames. One frame with buttons to select the plc. A second frame with hyperlink to the webvisu of the plc ("XXX.XXX.XXX.XXX:8080/webvisu.htm"). Selecting other PLC Button has to change the hyperlink in 2. frame. Costs only some time to figure out :-) Or setup a raspberry Pi with small visualization. Set up a button for each plc and add one browser element. Each button writes the URL of the depending plc to the URL setting of the browserelement. Costs 55€ for runtime licence and a Raspberry Pi.
Last updated: 2023-12-04

Post by cfam on Codesys Control for PLCnext (PLC - AXL F 2152) ^{CODESYS Forge talk (Post)}
Good day All I would like to share some information on this site for the Codesys team as well for the future members using Codesys Control for PLCnext if it is allowed. I hope that i Post it in the correct spot. Subject: Codesys, Codesys Control for PLCnext Objective: Using the following Phoenix components to built a PLC Rack and run it on Codesys: Hardware and Software used 1. 2404267, AXC F 2152 - Controller 2. 1088136, AXL F BP SE6 - Module carrier 3. 1088129, AXL SE DO16/1 - Digital module 4. 1337224, AXL SE PD16 GND - Potential distributors 5. 1088127, AXL SE DI16/1 - Digital module 6. 1337223, AXL SE PD16 24V - Potential distributors 7. 1088123, AXL SE AO4 I 4-20 - Analog module 8. 1088134, AXL SE SC-A - Cover 9. Codesys v3.5 SP19 Patch 4 10. Codesys Control for PLCnext V4.10.0.0 Process: Firstly I built the Rack according to the Phoenix Project+ Software tool. Where I rebuilt it onto my test bench . I used the PLCnext Engineer IDE from Phoenix and all Communications where up and running and my PLC program executed successfully. THEN I tried the same PLC Layout with Codesys and Codesys Control for PLCnext. It was not successful and gave me the "Error: Local Bus not Running". I searched the web for answers but was unsuccessful in finding a solution. So I tried to change my configuration and found that the following Modules COULD NOT be recognized by Codesys Control. The result was that the Local Bus Failed to run. 1337224, AXL SE PD16 GND - Potential distributors 1337223, AXL SE PD16 24V - Potential distributors Example 1, Resulted in "Error: Local Bus Not Running": Module carrier slot 1: 1088129, AXL SE DO16/1 - Digital module Module carrier slot 2: 1337224, AXL SE PD16 GND - Potential distributors Module carrier slot 3: 1088127, AXL SE DI16/1 - Digital module Module carrier slot 4: 1337223, AXL SE PD16 24V - Potential distributors Module carrier slot 5: 1088123, AXL SE AO4 I 4-20 - Analog module Module carrier slot 6: 1088134, AXL SE SC-A - Cover Example 2, Result "Successful": Module carrier slot 1: 1088129, AXL SE DO16/1 - Digital module Module carrier slot 2: 1088127, AXL SE DI16/1 - Digital module Module carrier slot 3: 1088123, AXL SE AO4 I 4-20 - Analog module Module carrier slot 4: 1088134, AXL SE SC-A - Cover Module carrier slot 5: 1088134, AXL SE SC-A - Cover Module carrier slot 6: 1088134, AXL SE SC-A - Cover Result: Codesys or Codesys Control for PLCnext, has a PROBLEM to identify the following Modules. 1. AXL SE PD16 24V - Potential distributors 2. AXL SE PD16 GND - Potential distributors Hope that this information could be useful in future. Best regards Jaco Pretorius
Last updated: 2023-12-06

Post by hwopereis on How to use Application Trigger in Modbus TCP Server ^{CODESYS Forge talk (Post)}
Hi, I'm currently reading and writing several registers with a Modbus TCP server as a subdevice of a Modbus TCP Client. If I read and write cyclically, there are no issues. The problem is this: I see there is also the option to write by "Application", which I would like to use. However, I don't know With the Modbus RTU client, I see there is a trigger variable, xTrigger, to trigger the writing tasks. However, I can't find any such trigger for the Modbus TCP Client. Does anybody know how to implement the trigger behavior for the Modbus TCP client? In particular, I struggle to find the exact "trigger" variable. I'm running Modbus Client version 4.4.0.0 Thanks in advance!
Last updated: 2024-07-01

Post by dekelec on The current baud rate could not be determined in CR0020 IFM with maintenance tool ^{CODESYS Forge talk (Post)}
It could be a problem with the cable pinout on either side: 9 pin D-SUB connector (male) - PC side Pin Potential: 1 n.c. 2 RxD 3 TxD 4 n.c. 5 n.c. 6 GND 7 n.c. 8 n.c. 9 n.c. Shell Shield Check if TxD and RxD cross between pins 2 and 3 (what is the Recive signal/wire to one device it's a Transmit signal/wire for the othe device) or with COM port settings: Bits per second: 9600 Data bits: 8 Parity: None Stop bits: 1 Flow controll: None
Last updated: 2024-07-09

Post by joschi2804 on Licensing info not available. ^{CODESYS Forge talk (Post)}
Hi, maybe this fixes your problem. At least this was our issue back then. We tried to run the codesys runtime environment on an embedded Linux system. The problem on our side was that we changed the WORKDIR directory in the /etc/init.d/codesyscontrol script to /home/user/codesys, but we forgot to copy all files (including the hidden files) from the initial WORKDIR (I am not sure but I guess the initial WORKDIR was /var/opt/codesys) to the new one. After copying those files and restarting codemeter and codesyscontrol, we were able to upload licenses. Hope this help BR Josef
Last updated: 2024-07-10

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