Post by dwpessoa on CNC Jumps G20 - SMC_NCInterpreter and long time to process
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I am studying and developing a Softmotion+CNC system for a machine that executes multiple pieces. The G code program is written by the machine operator and each cycle execute 1 piece. The programs are large, exceeding 1000 lines and using up to 8 axes (X, Y, Z, A, B, C, P and Q). The machine needs to run cyclically, executing N pieces (selected by the Operator)... so I tested it using Looping and counters (G36 G37 and G20) and it worked, but it takes a long time to process, and the more pieces I need, the longer the processing time and this is totally impracticable. I found this solution which was very good, and for a few cycles it works well, but for 99999 pieces of a program with 1000 lines, it doesn't work very well... Another solution I tested is to maintain the interpolator with an automatic restart, that is, I load the program without looping (without G20) and give it another start as soon as it finishes. This partially resolved it, but there is still a delay in processing SMC_NCInterpreter in each restart :(. Another solution I thought of is to manually create the SMC_GEOINFO structure and then reuse it, avoinding the Interpreter, but reading the documentation and checking the structure filled by standard blocks, I noticed that there doesn't seem to be a "JUMP" function in the structure! In other words, the SMC_NCInterpreter actually keeps copying and copying the program section for each jump (G20)... If I repeat a 10-line program 1000 times, I will have a structure with more than 10000 lines... possibly this is the cause of take so long to process. Has anyone ever had a problem like this? I believe the same thing happens with typical applications with manipulator robots using Codesys in continuous cycles, and I would like to know if there is any solution, or even if I am misinterpreting the G20 question in SMC_GEOINFO. Thanks!
Last updated: 2023-09-20
Post by jackbrady on Function Blocks and arrays of function blocks
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Hello, I am new to Codesys and PLC programming in general (please go easy ha!) I'm not looking for code to be written for me just some help and pointing in the right direction. I am writing some code to send commands to a relay based on input values (to put it simply). Quite basic stuff. I have wrote a function block that takes a global variable (Open_command:BOOL) and outputs to another global variable (Opened : BOOL). The function block is simulating a device so I'll eventually get the globals from that. I now need to create multiple versions of this function block/ device (lets say 100) but I need each iteration of that function block to reference it's own relevant global variable. I think that the best way of doing this would be to use arrays, although I could be wrong. I am aware that for up to 100 instances I could very well manually assign everything but that seems rather time consuming and I want a fancier way of doing it. Here is a very basic example of what I am looking to do, please note I have not written this in proper code it's just to show what I mean. Global Variables V[0-100] int Open_command [0-100] Bool Opened [0-100] Bool Function Block var input x : BOOL Var output y : BOOL if x then y = TRUE ELSE y = FALSE The input to my function block will be Open_command, output will be Opened Example code. If V[x] > 10 then Open_command [x] = TRUE ELSE Open_command [x] = FALSE (So when V1 goes above 10 I need Open_command1 = TRUE therefore initiating FB1 output. V2 > 10, open_command2 = True > FB2 output V3 > 10, open_command3 = True > FB3 output ... ... ) What I can't seem to figure out is how to tie all this together, I have read through the codesys documentation and if anything it has confused me more! ha. Apologies for the poorly written post but hopefully you understand what I am trying to get at. Thanks, Jack
Last updated: 2024-02-14
Post by ofey on EtherCAT fieldbus
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Hi, everyone! I'm trying to set up a PLC controller and a connection to an EtherCAT slave device in Codesys. I want to create a flexible program that I can upload to multiple controllers with different remote IO connected (same program). On one plant i may have 5 AI-cards and 3 DO-cards, and on another I may have 4 AI-cards and 2 DO-cards. For not needing to maintain several different programs wih different devices defined in the program (one for each set up) I thought that using a remote IO would make it easier having a single program. That way I could refer to different memory addresses instead of predefined slots/channels and IO's, that would give me errors if there was a different IO on the plant than what the program expected. When I tried setting up the etherCAT master, I saw that I had to define the etherCAT slave devices with the different IO'cards for me to be able to refer to the memory addresses in a PRG. Exactly what I was trying to avoid. My setup is something like a program that can handle 16 separate pump controls. In a year maybe 6 plans get deployed, and depending on how large the project is, the number of pumps can vary between 4 and 16. And the managers dont want to have IO's for all 16 pumps on every cabinet, and I dont want to maintain 16 separate projects files in case of updates etc. I thought the best way to tackle this was having a single project that read/write data to the different pump IO's by remote IO (fieldbus ethercat) addresses. And the number of pump controls are activated by an external GUI. If pump 1-6 is activated by the GUI, then the PLC-program tries to read/write input/outputs from predefined addresses for the expected IO's. My test setup is a PFC200 WAGO controller and a EtherCAT fieldbus coupler (750-354) with some IO. I hope I didn't explain this too horrible, and if there is a more easy and elegant solution for this challenge I appreciate a feedback on this.
Last updated: 2024-04-08
Post by gustavocsw on MQTT memory leak problem
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Hello everyone, I'm using the IoT Library to implement the MQTT communication with my local broker server in order to publish and subscribe at specifics topics to share and consume information about my application. But, it seems that are occurring some memory leak problem in a "high" frequency (more than 10 Hz) subscribe process. I follow the same method as in IoT Lib exemples, and at first looks perfect but my PLC was rebooting frequently and when I check its memory usage that was increasing as fast as the subscribe massage was sent. I'm using a WEG PLC410 and a WEG PLC500, and this error occurred in both of them (including in CODESYS Control Win x64). The application sends to the system a message JSON with the float payload Ex. {"data" : 0.8500}, but this happens with a INT, or BOL as well. I use the follow code in my application to find the value: //FindFirstValueByKey VARs PROGRAM JSON_VELO VAR //------Setting the JSON Subscriber to Set the Relay Value jsonDataVelo : JSON.JSONData; jsonByteArrayReaderVelo : JSON.JSONByteArrayReader; xST1okVelo : BOOL; FindFirstValueByKeyVelo : JSON.FindFirstValueByKey; jsonElementVelo : JSON.JSONElement; xDoneReaderVelo : BOOL; xDoneFindVelo : BOOL; //STRING and WSTRING for Subscribe the massage sPayloadJsonVelo : STRING := 'opa'; psPayloadJsonVelo : POINTER TO BYTE := ADR(sPayloadJsonVelo); //wsPayloadJsonRelaySet : WSTRING := "opa"; wsPayloadJsonVelo : WSTRING := STRING_TO_WSTRING('opa'); pwsPayloadJsonVelo : POINTER TO WORD := ADR(wsPayloadJsonVelo); lrVelo : LREAL; xKeepAliveVelo : BOOL; xSetVelo : BOOL; RSSet : RS; LIMPAR : STRING; //Find the msg end sFindVelo : STRING := '}'; psFindVelo : POINTER TO STRING := ADR(sFindVelo); iLenVelo : INT; iSizeVelo : INT := 12; udiContMsg : UDINT; END_VAR // FindFirstValueByKey CODE // Relay Set configuration xSetVelo := MQTT_SUBSCRIBER.RSVelo.Q1; IF xSetVelo THEN xKeepAliveVelo := TRUE; END_IF IF xKeepAliveVelo THEN udiContMsg := udiContMsg + 1; iLenVelo := TO_INT(StrLenA(psPayloadJsonVelo)); iSizeVelo := iLenVelo - TO_INT(MQTT_SUBSCRIBER.udiPayloadSizeVelo); StrDeleteA(psPayloadJsonVelo,iSizeVelo,iLenVelo); wsPayloadJsonVelo := STRING_TO_WSTRING(sPayloadJsonVelo); pwsPayloadJsonVelo := ADR(wsPayloadJsonVelo); //MQTT.ConvertUTF8toUTF16(sourceStart:= ADR(sPayloadJsonVelo), targetStart:= ADR(wsPayloadJsonVelo), dwTargetBufferSize:= TAM, bStrictConversion:= 1); //Reset jsonByteArrayReader jsonByteArrayReaderVelo ( xExecute := TRUE, pwData := pwsPayloadJsonVelo, jsonData := jsonDataVelo, xDone => xDoneReaderVelo ); FindFirstValueByKeyVelo( xExecute := xDoneReaderVelo, wsKey := "data", diStartIndex:= 0, jsonData := jsonDataVelo, jsonElement => jsonElementVelo, xDone => xDoneFindVelo ); IF xDoneFindVelo THEN lrVelo := jsonElementVelo.value.lrValue; //Reset jsonByteArrayReader jsonByteArrayReaderVelo ( xExecute := FALSE, pwData := pwsPayloadJsonVelo, jsonData := jsonDataVelo, xDone => xDoneReaderVelo ); FindFirstValueByKeyVelo( xExecute := FALSE, wsKey := "data", diStartIndex:= 1, jsonData := jsonDataVelo, jsonElement => jsonElementVelo, xDone => xDoneFindVelo ); xKeepAliveVelo := FALSE; GVL.xSetVeloRead := TRUE; END_IF END_IF And this to subscribe at the topic: //SUBSCRIBE VAR: //----------------- Subscribe Velocity ----------------------- MQTTSubscribeVelo : MQTT.MQTTSubscribe;//Variable MQTTSubscriber block -X - function-X wsTopicSubscribeVelo : WSTRING(1024) := "CORE/odometry/GET/data/simp"; // Topic to publish a message sSubscribeMassageVelo : STRING; udiPayloadSizeVelo : UDINT; xSDoneVelo : BOOL; xSErrorVelo : BOOL; xReceiveVelo : BOOL; eSTypeVelo : MQTT.MQTT_ERROR; eSMQTTErrorVelo : MQTT.MQTT_ERROR; RSVelo : RS; udiCont : UDINT; //SUBSCRIBE CODE: MQTTSubscribeVelo( xEnable:= MQTT_CLIENT.xConnection_Broker AND NOT xSErrorVelo AND NOT JSON_VELO.xKeepAliveVelo, pbPayload:= JSON_VELO.psPayloadJsonVelo, udiMaxPayloadSize:= SIZEOF(JSON_VELO.sPayloadJsonVelo), udiPayloadSize => udiPayloadSizeVelo, mqttClient:= MQTT_CLIENT.ClientMQTT, wsTopicFilter:=wsTopicSubscribeVelo, xDone => xSDoneVelo, xError=> xSErrorVelo, xReceived => xReceiveVelo, eMQTTError=> eSMQTTErrorVelo ); RSVelo(SET := xReceiveVelo, RESET1 := JSON_VELO.xKeepAliveVelo);
Last updated: 2024-09-09
Post by mozed on Connection to device closed
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Hello I am using an OpusA3 with version 3.5 SP17 Patch 3 as part of a project. I had no real problem before I encountered a problem that blocked me. The detection of the OpusA3 from Codesys is done correctly. The gateway is well configured and if I ping the gateway or the OpusA3 I receive the response correctly. The problem is that when I try to connect, the Opus screen freezes and a few moments later Codesys displays an error message ("connection to device closed"). I tried to change PC, to update the runtime, to change OpusA3 but the problem remains the same. I'm a little lost knowing that before it worked without problem. I went back to a previous version of the project (where it worked correctly) but the message still appears. Do you have any clues to solve the problem? Sincerely,
Last updated: 2023-08-23
Post by arnaud on eCockpit - unable to start simulation
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Hi there! I'm using eCockpit WAGO software to develop HMI's for multiple projects. As I recently starting this, my knowledge on the software is somewhat limited (so maybe my question is a simple one). For most of my projects I can simulate the application and start it to test the code and HMI. However for two projects, I can initiate the "simulation activation" but I cannot start it. Nothing happens when I press start and the visualization shows "The online visualization is waiting for connection. please start the application". - I don't see any errors in the messages - Initially the project are made by a colleague, which moved on. I guess I'm forgetting something, like missing a setting. I appreciate any help I can get. If you need more information to help me out, let me know. Thanks!
Last updated: 2023-08-25
Post by tvm on Web Client (HMI) Disconnects from Webvisu (Weidmuller u-OS)
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ok, that's different than our issue then. We're using Schneider Electric M262 PLCs, and we've had it where certain web browsers cause the web server to only allow https connections, but it's not recoverable with a refresh. It usually requires a power cycle or even a full firmware flash. Your issue might have more to do with the timing. I don't know if it helps you, but we normally run our visu task at 200mS, with an update rate of 200mS. Seems to work. I went through this: https://faq.codesys.com/pages/viewpage.action?pageId=112525371 but it really seems like trial and error.
Last updated: 2023-09-06
Post by vformanek on How to access files correctly in Linux
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Hello, its still not quite clear to me how to deal with the PLCLogic directory in linux. I have the directory right here: I need to correctly access the files in this folder through CODESYSControl.cfg. Here is my CODESYSControl.cfg where on the first lines there are a few lines: [SysFile] FilePath.1=/etc/, 3S.dat PlcLogicPrefix=1 That means that if I am going to use relative paths its going to go to from the PLCLogic directory right ? For example here: Whitch paths should I use. I cant seem to successfully run any of these aproaches ...
Last updated: 2023-09-08
Post by jari-koivuluoma on JSON_Utilities_SL JSONFileWriter error NULL_POINTER
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FB jsonFileWriter gives a NULL_POINTER error, why? JSONByteArrayWriter works fine so the JSONData FB should be fine. The device is CODESYS Control Win V3 x64 in simulation mode. Codesys version is V3.5 SP16 Patch 5 JSON_Utilities_SL version is 1.3.0.0 Src: ST_TestStruct1a; TXT: WSTRING(10000); MakeJSON : BOOL := TRUE; SrcJSONData: JSON.JSONData; jsonFileWriter : JSON.JSONFileWriter; IF MakeJSON THEN MakeJSON := FALSE; // Struct data to JSONData FB F_TestStructToJSON(ADR(Src),ADR(SrcJSONData)); // Writing to file jsonFileWriter( xExecute := TRUE, sFileName := 'c:\JSONTEST\JSON.txt', eEncoding := JSON.Encoding.UTF_16, xAsyncMode := TRUE, jsonData := SrcJSONData ); // Waiting to finish WHILE jsonFileWriter.xBusy DO ; END_WHILE // To text jsonArrayWriter( xExecute := TRUE, pwData := ADR(TXT), udiSize := SIZEOF(TXT), jsonData := SrcJSONData, xAsyncMode := FALSE, ); END_IF
Last updated: 2023-09-08
Post by manuknecht on Specify Input Configuration "OnDialogClosed" Action to only react to certain Dialogs
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I have a project with several buttons and dialogs. Most of the dialogs are opened using the Open Dialog action of the Input configuration of the buttons. Some dialogs are openend using the FbOpenDialogExtended FB of the Visu Utils library and the FbOpenDialogExtended FB is called in the Execute ST-Code action. I am also using the FileOpenSave dialog from Visu Dialogs which requires an OnDialogClosed action to read out. I realized that the OnDialogClosed action which is meant for the FileOpenSave dialog also triggers if a dialog is closed, which was previously openend using the FbOpenDialogExtended FB. Is there a way to detect which dialog was closed last and specify to which dialogs the OnDialogClosed action reacts?
Last updated: 2023-09-20
Post by andrej on Threads and TID created by CODESYSControl Win V3
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Hi all, for a deeper understanding of the Codesys RTE - I created a simple application with 3 IEC tasks (Ta,Tb,Tc) each with different priorities, and different cycle times. The application runs on Windows 10 in the Soft PLC CODESYS Control Win V3. If my understanding is correct, the RTE i.e. the Process CodesysControlService should spawn 3 threads (Th_a,Th_b,Th_c) which are executed with the defined cycle times, the priority of the threads should reflect the priority of the task set in the Codesys IDE. Does somebody have an idea, how I could identify the respective threads in Windows? Kind regards Andrej
Last updated: 2023-10-02
Post by gurke258 on Codesys Safety EtherCAT with Beckhoff
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Hello :) We are currently configuring a system with Codesys as SoftPLC on a Linux system and with Beckhoff terminals. I have already gained some experience with Codesys and also with TwinCat incl. TwinCAT Safety. What is new to me now is Codesys in conjunction with Beckhoff safety terminals. We are currently using an EL1918 & EL2904 here. I have been able to integrate both terminals into my project, but I don't know how to interconnect them so that they communicate. That's a bit easier with Twincat ^^ Can any of you help me? I would also prefer a Codesys EtherCAT Safety training or webinar if anyone knows of one. Unfortunately I can't find such an event on the internet.
Last updated: 2023-11-07
Post by felipemsgarcia on Edge Gateway online, but PLC is not online
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Hello, Up until yesterday (2023/11/20) I was able to connect to the PLC remotely with no issues through Edge Gateway. However, today I can see the Edge Gateway online but I can find the PLC even if I do a network scan. Following the same path as janber0206 @ https://forge.codesys.com/forge/talk/automation_server/thread/e78b11d7e9/, I looked into certificates and found that one of the Trusted publisher certificates has expired earlier today (2023/11/21). Please see image. Questions are: Does it affect the connection to the PLC through Edge Gateway? How do I fix it? Thank you very much in advance!
Last updated: 2023-11-21
Post by tomgr on Codesys 3.5.19 Control Win x64 - network adapter for EtherCAT master not working
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Hi guys I am trying to run on my laptop Codesys 3.5.19 Control Win x64 where I created a EtherCAT master. I have defined the controler, specified network adapter (my docking station) and everything worked as expected. Later I needed to test it on site (without docking station) so I changed the network adapter by EC master to my laptop network card. After that it shows "Network adapter opened" but no device can be found by scanning and in LOG is saying "SysEthernet: packet could not be sent, error code: -1". Same error with USB network card, but if I switch back to docking station, all is working again... Any idea what I'm doing wrong?
Last updated: 2023-11-22
Post by riccardo on Management of a PLC network from a remote station
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Goodmorning, I would need to set a control station that can manage a PLC network. In short I need to access to all visu programmed in any PLC of the network (LAN). I was thinking to use a PLC with buttons that call, by mean an IP address, the visu of any PLC. I don't know if it is possible but I saw that there is a RemoteVisuTarget that run CODESYS Control Win V3. Can someone suggest me how to create a remote main control station from a normal PC? Thanks, Riccardo
Last updated: 2023-11-27
Post by seppi on Establishing communication between a Raspberry Pi 4 and an Arduino UNO R3 using IΒ²C.
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Hello everyone, I want to establish communication between my Arduino and my Raspberry Pi via IΒ²C, but I have no idea how to make it work. However, it should work because there are many examples available, although none of them were programmed using Codesys, but rather using Python. My Raspberry Pi will be the master and is supposed to exchange measurement data such as speed and battery capacity with the slave (Arduino). I would be very grateful if someone could help me with my problem. Here is another link that could be helpful. However, I can't find the mentioned libraries
Last updated: 2023-12-03
Post by budd7566 on Text size suddenly changed
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Iv been working with a Deep Sea Electronics DSE840 for about 6 months. I have a development version of my program working with a state machine and a basic gui interface. I went to implement CAN and suddenly the text on the gui on the controller is much larger than before. I could flash old versions of my project and the text was the correct size, but if i renamed the project file, the text displayed would be large. The visualization in CODESYS always shows the expected size, but not the controller. I did a fresh install of CODESYS and even a new project with only one text box, I cant get the text size on the controller to match what is displayed in codesys to match. Any advice?
Last updated: 2023-12-09
Post by niloufar on Execution Order of Function Blocks
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Hi, Our program incorporates various function blocks and programs written in different languages such as St and SFC. They implement numerous actions and methods using different languages from their function blocks. My question is whether the execution order of function blocks is associated with the programming languages used. I understand that cycle time can be configured in the task configuration, but I'm curious if there is a specific sequence order of execution for function blocks written in different languages. For example, all function blocks in (ST) are executed first, followed by the execution of (SFC). Specifically, when the function is written in (ST) and the action is implemented in (SFC). I modified all function blocks in the main PLC program and configured a task configuration for the main program.
Last updated: 2023-12-13
Post by manuknecht on Using SMC_MOVTYP.INITPOS without specifying the start position
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I am using the object SMC_GEOINFO to generate a trajectory and move a system accordingly using the SMC_INTERPOLATOR function block similar to the sample project CNC10_DynamicPath.project. According to the documentation, the movement type INITPOS does not require a start position in the SMC_GEOINFO object, which is confirmed in the documentation of the SMC_GEOINFO object. When using the movement type INITPOS however, the motion will still start from the starting point defined in the SMC_GEOINFO object (0,0,0 if not specified otherwise). Does someone know how to resolve this or is there an example project that makes use of the INITPOS movement type without specifying the starting point? Thanks in advance!
Last updated: 2023-12-15
Post by sumit on Remote Ethernet/ip Adapter communication with scanner running on codesys
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Hello there, I have my ethernet/ip adapter (from Texas Instrument) running on Texas Instrument Board and I have configured the scanner on codesys. I have mapped the I/Os and I can see (on wireshark) the frames coming from adapter but I don't see my input variables in scanner get updated, they just stay at 0. I wanted to see the real data that has been sent from adapter to scanner on codesys. I am not sure if the problem is in I/O mapping or there is a step/s that I have missed. I have attached the screenshot of my project for your ref. Thank you, Sumit
Last updated: 2023-12-15
Post by sumit on Remote Ethernet/ip Adapter communication with scanner running on codesys
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Hello there, I have my ethernet/ip adapter (from Texas Instrument) running on Texas Instrument Board and I have configured the scanner on codesys. I have mapped the I/Os and I can see (on wireshark) the frames coming from adapter but I don't see my input variables in scanner get updated, they just stay at 0. I wanted to see the real data that has been sent from adapter to scanner on codesys. I am not sure if the problem is in I/O mapping or there is a step/s that I have missed. I have attached the screenshot of my project for your ref. Thank you, Sumit
Last updated: 2023-12-15
Post by preimesbergert on Raspberry Pi 4 B HW 1.5 Codesys control 4.10.0 stopps after a few seconds
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Wanted to play a bit with a raspberry Pi 4 Model B HW 1.5 and Codesys. Regardless of the image (tried 32bit / 64bit version from Raspberry Pi Imager) and with all tested Codesys Control versions (4.2.0, 4.8.0, 4.10.0) and regardless if single core / multicore / 64 bit variant, always is the runtime stopped after about 30sec with the nice message: ooops... this runtime was built for RASPBERRYPI. Hardware version or firmware version not supported! (-7, 0x00000BB8, 0xFFFFFFFB) Whats wrong with it?!?!? I read a lot about the issue in topics from 2020-2021 but it always was stated with new Codesys control version issue will be fixed (4.4 for example) but still it is there.
Last updated: 2023-12-21
Post by preimesbergert on Raspberry Pi 4 B HW 1.5 Codesys control 4.10.0 stopps after a few seconds
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Wanted to play a bit with a raspberry Pi 4 Model B HW 1.5 and Codesys. Regardless of the image (tried 32bit / 64bit version from Raspberry Pi Imager) and with all tested Codesys Control versions (4.2.0, 4.8.0, 4.10.0) and regardless if single core / multicore / 64 bit variant, always is the runtime stopped after about 30sec with the nice message: ooops... this runtime was built for RASPBERRYPI. Hardware version or firmware version not supported! (-7, 0x00000BB8, 0xFFFFFFFB) Whats wrong with it?!?!? I read a lot about the issue in topics from 2020-2021 but it always was stated with new Codesys control version issue will be fixed (4.4 for example) but still it is there.
Last updated: 2023-12-21
Post by user3000 on Can't find an Extended Pulse Timer (TP and LTP)
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I came up with an FBD that seems to be working, although it may not be a true Retriggerable Pulse timer. There may be some delay associated with the two MOVE functions and ADD function I incorporated. I'd be interested if anyone is able to come up with something cleaner. I am surprised that this is not a built-in function block of the CodeSYS library. This is a common feature of multi-function timer relays. I also attached a page from the cut sheet of a Schneider relay that shows 10 timing functions. Looks like the CodeSYS library has built-in function blocks for only 3 of the 10.
Last updated: 2023-12-21
Post by fajean on Issues with "Add all instance path"
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In the past, we have routinely used the "add all instance paths" function to automatically add variables to VAR_CONFIG lists. My recollection is that compiling a project did not require VAR_CONFIG to be fully populated, and, once successfully compiled, instance paths could be added. Errors related to missing declarations, if I recall correctly, were thrown when downloading to the PLC, they did not prevent a successful compile. At some point, it stopped working. Missing declarations in a VAR_CONFIG now cause a compile error, so the application is never "current", the only reason I can see being the missing VAR_CONFIG declarations themselves (no other error). We observe the same behavior across all our projects. This is really aggravating, and I must be missing something simple. We use 3.5 SP17p3, 64 bits. Can anyone help?
Last updated: 2023-12-29
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