Post by egau on Hard shutdown: no code on device after power on ^{CODESYS Forge talk (Post)}
This explanation aligns with the issues we’re experiencing with our machines. The scenario I described is happening with one of them (let’s call it Machine A). This machine is identical to another one (Machine B), except for some custom code that facilitates communication with an external Beckhoff PLC for MES integration in the production line. Machine B has been powered on and off daily for at least three months and has never had this problem. Given that, I highly doubt the MES custom code is the cause of the code corruption. This being said, your explanation does seem plausible. However, if faulty EtherCAT cables were the issue, why wouldn't the error occur during normal operation? Why would bad cables only cause problems during a hard shutdown? One last question: When you encountered this behavior, did you see a similar error in your logs? i.e, an "AccessViolation" exception in the EtherCAT Task?
Last updated: 2024-10-03

Post by codesysbeginner on Eaton XC303 - USB Mounting / Trend manager ^{CODESYS Forge talk (Post)}
Hi, For a project I am using the trendmanager functionality, I changed the placeholder filepath to which the SQL database is saved to: home/disk_usb, $trend$. Which only works as long as the usb was mounted to the PLC at boot. However, I'd like to be able to switch the USB's out if they break or for data analysis. However when a new (or the same) USB is plugged back in the shortcut doens't exist on the device anymore. Also in the device directory under root/mnt/ a new folder appears SDB1 in addition to SDA1 to which the Trendmanager was originally writing. The SDA1 folder is empty/unreachable while the new SDB1 folder has the contents of the USB drive. I tried disabling the trendmanger while unplugging the USB's however this doesn't work. My question, how do I make it so that when I plug a USB drive back in, it will be mounted to SDA1 instead of SDB1? Kind Regards
Last updated: 2024-10-09

Post by breiter on Frustration-Fueled Feedback on Project File Management and Git Integration ^{CODESYS Forge talk (Post)}
Hi, supporting a text based storage format is on our roadmap, see https://www.codesys.com/the-system/releases-updates-lifecycle/release-plan-roadmap.html It will be an Add-On feature called "File Based Storage" for the professional developer edition. Structured text POUs will be stored as plain text. Other graphical languages will remain in an xml format. You will be able to switch the storage type for projects. Certain workflows will become easier this way. Nevertheless restrictions will remain because of CODESYS specific storage logic (for example how methods below function blocks are stored as file). So merging using our Git Integration Add-On remains the recommended workflow. A workflow involving Visual Studio Code as the main IDE is not supported. Simply because many topics like library management, task configuration or fieldbus configurators are not available for VS Code. A PLC project is a lot more than just some ST POUs. Best Regards
Last updated: 2024-10-16

Post by mainak on Opaque NodeId in the OPC UA server ^{CODESYS Forge talk (Post)}
Hello all, I am using the OPC UA server with my custom information model. I have used the communication manager to add my information model under my application and created instances from OPC UA types. I see that the created instances in the OPC UA server has some opaque nodeid (attached screenshot) and I want to change that. Therefore I have the following questions: 1. Is there a way to configure the NodeIds of instances in the OPC UA server? I tried to edit it using the UaExpert client but got error "BadNotWriteable". is it possible to configure it somewhere so that the nodeids can be changed using an external client? 2. Is there a way to define the rule for creating instance nodeids within the codesys IDE? 3. Is it possible to create the instances before e.g. using a modelling tool like UaModeler and import them as part of the information model and use them later? Using the communication manager, I can only create instances from types. I couldn't find a way to map my existing instances to plc tags from my application. It would be nice if someone could help me with these issues. Thanks in advance. :)
Last updated: 2024-10-19

Post by kbazzett on "Sequent Microsystems" industrial automation hat raspberry pi ^{CODESYS Forge talk (Post)}
Here is a complete list of the Sequent Microsystems Pi hats that work in Codesys. https://github.com/SequentMicrosystems/SM_CODESYS/tree/main/ "For easy install download the .package file and open it on your computer, Codesys installer will know what to do with it." <- This. The Multi I/O Hat fit my needs because of the Analog I/O 4-20ma and RTD. I used a Raspberry Pi 5 and 64b install. The example project is also worth the download. With the sample project open, right click on the Raspberry Pi device and update to whatever you are using (SL, MC, 64b). Enable I2C on the PI. You can jumper the hats Analog Outputs to Inputs and see it function on the Web Visualization. Very Cool! I spent quite a bit of time trying to find this solution so hopefully this update helps others. Here is the video link on how to setup a Raspberry PI as a Codesys PLC https://youtu.be/RPoPscbo3Kc?si=Th4-n-mQ6g5fdHj8
Last updated: 2024-12-05

Post by cihangur on OpC UA server on Raspberry Pi 64 SL runtime ^{CODESYS Forge talk (Post)}
Hello everyone, I wanted to write here because it is a similar and the most up-to-date topic. I want to connect to CoDeSys Win V3 x64 - 3.5.19.50 with OPC UA using WinCC Advanced V17. (Or to a PLC with CoDeSys Version 4.10.0.0) My settings are exactly the same as the previous comment. I even tried many different settings. I can access all CoDeSys OPC UA variables via TIA Portal IDE and add them to my HMI tags. When WinCC RT Advanced is started, it gives a warning that the connection could not be established and does not update the variables. I can connect to Inovance AM600 using CoDeSys Target version 3.5.11.50. (The same version Win x64 is also connected.) However, a security setting in the current versions prevents me. I would be very happy if those who have up-to-date experience on this issue and find a solution share it. The CoDeSys Security Settings which I can access variables with TIA Portal: CommunicationPolicy: POLICY_BASICSHA256SHA256 CommunicationMode: ALL Activation: Activated UserAuthentication: ENABLED Server Certificate: Valid until 2034 Greetings.
Last updated: 2024-12-06

Post by ihatemaryfisher on Sorting array of any-sized structure ^{CODESYS Forge talk (Post)}
In my machine's operation, I need to display multiples tables containing arrays of structured variables. The arrays change during operation, and my supervisor has advised me to write a new bubble-sort for each array. I think I can make a function to sort an array of any data type. This was my own project, and I'm a relatively new coder. I want to know the weaknesses in my approach, and a better method, if one exists. As far as I can test, the function accepts an array of a structured variable of any size, and sort it by any VAR in that structure. But it relies heavily on pointers, which I've heard are bad practice? Function call: // SORT BY BYTE-SIZED VAR IF xDoIt[6] THEN FUNBubbleSortSansBuffer( IN_pbySourcePointer := ADR(astArray[1]), // address of first byte in first element of array IN_pbyComparePointer:= ADR(astArray[1].byCompByte), // points to first byte of the comparing variable (variable you sort by) IN_uiStructureSize := SIZEOF(TYPE_STRUCTURE), // size, in bytes, of the structured variable IN_uiCompareSize := SIZEOF(astArray[1].byCompByte), // size, in bytes, of the comparing variable (variable you sort by) diArrayElements := UPPER_BOUND(astArray,1), // number of elements in array IN_xSmallToLarge := xSortOrder // whether to sort by small2large or large2small ); END_IF Function: FUNCTION FUNBubbleSortSansBuffer : BOOL VAR_INPUT IN_pbySourcePointer : POINTER TO BYTE; // points to beginning of array (first byte of first element) IN_pbyComparePointer: POINTER TO BYTE; // points to first byte of the comparing variable (variable you sort by) IN_uiStructureSize : UINT; // size, in bytes, of the structured variable IN_uiCompareSize : UINT; // size, in bytes, of the comparing variable (variable you sort by) diArrayElements : DINT; // number of elements in array IN_xSmallToLarge : BOOL; // whether to sort by small2large or large2small END_VAR VAR j : DINT; // repeat iteration over array until array ends i : DINT; // iterarte over array, swapping when necesary k : DINT; // iterator from 1 to size of structure (stepping 'through' a single element in array) dwSize : DWORD; // internal var for use in MEMUtils.MemCpy(<size>) // FOR SORTING BY BYTE VAR pbySourcePointer : POINTER TO BYTE; pbySourcePointer2 : POINTER TO BYTE; pbyComparePointer : POINTER TO BYTE; pbyComparePointer2 : POINTER TO BYTE; pbyPointerToBuffer : POINTER TO BYTE; // pointer to single byte buffer byBufferByte : BYTE; // single byte buffer END_VAR dwSize := UINT_TO_DWORD(IN_uiStructureSize); // get structure size (number of bytes) pbyPointerToBuffer := ADR(byBufferByte); // assign pointer to address of buffer byte (because MEMUtils.MemCpy requires a pointer input) CASE IN_uiCompareSize OF // depending on the size of the VAR to sort by (current functionality for BYTE and WORD/INT 1: // BYTE (8 BIT) FOR j := 1 TO diArrayElements DO // for number of elements in array FOR i := 1 TO (diArrayElements-1) DO // same thing, but row[i+1] row is included in swap logic pbySourcePointer := IN_pbySourcePointer + dwSize*(i-1); // point at #1 byte in array element[i] pbySourcePointer2 := pbySourcePointer + dwSize; // point at #1 byte in array element[i+1] // NOTE: because of memory locations, each array element is offset from one another by a number of bytes equal to the size of the structure // We can "walk" from array[i] to array[i+1] via steps equal to the size of the structure // e.g., ADR(array[i+1]) == ADR(array[i]) + SIZEOF([array datatype]) pbyComparePointer := IN_pbyComparePointer + dwSize*(i-1); // point to sorting variable in array element[i] pbyComparePointer2 := pbyComparePointer + dwSize; // point to sorting variable in array element[i+1] // using sort order (small -> large/large -> small) IF SEL(IN_xSmallToLarge, (pbyComparePointer2^ > pbyComparePointer^),(pbyComparePointer2^ < pbyComparePointer^)) THEN // This is where it gets tricky. We've identified pointers for the starting bytes of aArray[i] and aArray[i+1] // and we know the size of aArray[i]. We are going to swap individual bytes, one at a time, from aArray[i] and aArray[i+1] // this allows us to use only a single byte var as a buffer or temporary data storage // e.g., consider a structure consisting of a word, a byte, and a string. it is stored like this // |------WORD-------| |--BYTE-| |STRING------...| // astArray[1] == 1000 0100 0010 0001 1100 0011 1010 1010.... etc // astArray[2] == 0001 0010 0100 1000 0011 1100 0101 0101.... etc // performing a single swap (copy into a buffer, etc.) of the first byte of each array element creates this // astArray[1] == 0001 0100 0010 0001 1100 0011 1010 1010.... etc // astArray[2] == 1000 0010 0100 1000 0011 1100 0101 0101.... etc // incrementing the pointer adresses for the swap by 1 and swapping again swaps the next byte in each array element // astArray[1] == 0001 0010 0010 0001 1100 0011 1010 1010.... etc // astArray[2] == 1000 0100 0100 1000 0011 1100 0101 0101.... etc // continuing this from k to SIZEOF(TYPE_STRUCTURE) results in a toally swapped row FOR k := 1 TO IN_uiStructureSize DO // copy single byte[k] of array element 1 to buffer MEMUtils.MemCpy(pbyDest := (pbyPointerToBuffer), pbySrc := (pbySourcePointer+k-1), dwSize := 1); // copy single byte[k] of array element 2 to 1 MEMUtils.MemCpy(pbyDest := pbySourcePointer+k-1, pbySrc := (pbySourcePointer2+k-1), dwSize := 1); // copy buffer to byte[k] array element 2 MEMUtils.MemCpy(pbyDest := (pbySourcePointer2+k-1), pbySrc := pbyPointerToBuffer, dwSize := 1); END_FOR END_IF END_FOR END_FOR
Last updated: 2023-08-17

Post by hwillems on Ranges, Lambdas, on Fixed arrays of structs ^{CODESYS Forge talk (Post)}
I do datastructures and algorithms in Codesys. For example a Struct of Person with thing's like IdNumber, Name, Age etc. as example. Now i do all kind of calculations, filters. So i have this pretty big Fixed Array with Structs. On this struct i want to do simple stuff you can do easily in C++/Python/Rust etc. For example i want to do this: AvererageAge := Average(Peoples.Age); Then it will return the average of all members ages. Or Sort struct on age etc. Or sort on alphabetical Name. Or use Lambda functions to filter/mutate out things like, filter out everybody above 18 years old. Or remove people who it's name start with "A". Currently i have to write my own custom function for example sorting on Age. And make a super specific function based on that particulare datastructure. Here an Example: (*Before calling this FIlter method, set the mNodeFilterSwitch to the desired filter.*) CASE mNodeFilterSelect OF (********************************[ Status Filters ]***********************************) NodeID: FOR x := ACS_OUT_BEGIN TO ACS_OUT_END BY 1 DO FOR y := ACS_IN_BEGIN TO ACS_IN_END BY 1 DO IF marrNode[y].Status.oiNodeID > marrNode[y + 1].Status.oiNodeID THEN mNodeTemp := marrNode[y + 1]; marrNode[y + 1] := marrNode[y]; marrNode[y] := mNodeTemp; END_IF; END_FOR; END_FOR; Started: FOR x := DES_OUT_BEGIN TO DES_OUT_END BY -1 DO FOR y := DES_IN_BEGIN TO DES_IN_END BY -1 DO IF marrNode[y].Status.oxStarted > marrNode[y - 1].Status.oxStarted THEN mNodeTemp := marrNode[y - 1]; marrNode[y - 1] := marrNode[y]; marrNode[y] := mNodeTemp; END_IF; END_FOR; END_FOR; Starting: FOR x := DES_OUT_BEGIN TO DES_OUT_END BY -1 DO FOR y := DES_IN_BEGIN TO DES_IN_END BY -1 DO IF marrNode[y].Status.oxStarting > marrNode[y - 1].Status.oxStarting THEN mNodeTemp := marrNode[y - 1]; marrNode[y - 1] := marrNode[y]; marrNode[y] := mNodeTemp; END_IF; END_FOR; END_FOR; END_CASE; I have like 30+ of these in the enum. Not really DRY code right? These are custom made bubble sort filters in a function. You pass in the Datastructure, and say what function you want. (This is an enum collection of sorting functions) And then the Array with Nodes of Structs gets ordered. Why can't we have Iterators and Lambda's and build in standard functions like regular languages? Also i use bubble sort because it's the easiest to implement because i can't get this to code DRY. Problem with ST (Even the new one with classes) that it's very limited for programming datastructures and algorithms. Yes you still not want dynamic memory and you need to choose the correct algorithm so you know the most extreme edge cases regarding the time it takes to execute the algorithms.(Real-time execution) How are other people dealing with this? Here for example saw some software using an adjusted ST language and having FOR EACH possibility: https://www.fernhillsoftware.com/help/iec-61131/structured-text/st-for-each.html You can then build your own custom Iterator functions. I wish the IEC 61131-3 standard would be more expressive and having more standard modern features, but still keep close to the fact of no dynamics memory and real-time systems.
Last updated: 2023-08-31

Post by smeitink on Timeout Error in Modbus Communication with WAGO PFC200 and iEM2050 Meter using 750-652 Module ^{CODESYS Forge talk (Post)}
Hi all, I'm looking for help with an issue I've come across while trying to facilitate Modbus communication between a WAGO PFC200 PLC using a 750-652 communication module and an iEM2050 Series Single Phase Energy Meter. I believe to have everything wired and setup correcty, but I keep running into a "Error time out" message, and by now I don't really know what else to try. My setup is as follows: A PFC200 Wago PLC, which has 2 750-652 Serial Interfaces extension modules connected to its field bus. I'm using one of these to talk to a Schneider iEM2050 - kWh-meter over modbus. I have connected terminal 23 (A) of the iEM2050 to connector 6 (A) on the 750-652. I have connected terminal 24 (B) of the iEM2050 to connector 2 (B) of the 750-652. I'm using 200mm of twisted together wires to connected them both, and I have placed a 120 ohm resistor between A and B at both ends. I've attached relevant pinout images to this post. I then wrote a simple program that configures the Mobus port, as per the datasheet of the iEM2050. You can find an image of the relavent page attached to this post too. This is my program: PROGRAM PLC_PRG VAR Master: FbMbMasterSerial; xIsConnected: BOOL; xError: BOOL; iIndex: INT := 1; xTrigger: BOOL; utQuery : typMbQuery := ( bUnitId := 1, // The Modbus unit or slave address bFunctionCode := 4, // Function code for reading input registers uiReadAddress := 1829, // adress for the Power on off counter uiReadQuantity := 1 // Quantity of registers to read ); iStep: INT; oStatusModbus: WagoSysErrorBase.FbResult; utResponseModbus: typMbResponse; xConnect: BOOL := FALSE; delayTimer: TON; END_VAR Master( xConnect:= xConnect, I_Port:= _750_652_24_1, udiBaudrate:= 9600, usiDataBits:= 8, eParity:= WagoTypesCom.eTTYParity.Even, eStopBits:= WagoTypesCom.eTTYStopBits.One, eHandshake:= WagoTypesCom.eTTYHandshake.None, ePhysical:= WagoTypesCom.eTTYPhysicalLayer.RS485_HalfDuplex, xIsConnected=> xIsConnected, xError=> xError, oStatus=> oStatusModbus, eFrameType:= WagoAppPlcModbus.eMbFrameType.RTU, tTimeOut:= T#5S, utQuery:= utQuery, xTrigger:= xTrigger, utResponse:= utResponseModbus); delayTimer(IN := TRUE, PT := T#3S); // Use the Q output of the timer to set xConnect after the delay IF delayTimer.Q THEN xConnect := TRUE; END_IF CASE iStep OF 0: //Wacht totdat de master de poort geopend heeft IF xIsConnected THEN iStep := 1; END_IF 1: //Stuur request naar de slave xTrigger := TRUE; iStep := 2; 2: //Wacht totdat de master klaar is met het afhandelen van de request IF NOT xTrigger THEN iStep := 3; END_IF END_CASE The TON delay before opening the port is due to a an error I encountered when opening it straight away. This seems to be a bug, as described here. However, the TON solved that particular issue. I tried reading multiple registers, but like I said, I still always end up with the "Error time out". What else can I test or try at this point?
Last updated: 2024-02-24

Post by ryandmg on Web Client (HMI) Disconnects from Webvisu (Weidmuller u-OS) ^{CODESYS Forge talk (Post)}
Hey Everyone, I'm having a bit of a struggle finding settings that will reliably maintain a connection between the webvisu and a touchscreen client. Every so often the HMI disconnects and will perpetually display the red spinning arrow with the "Error Happened, Will resume automatically" text. Power cycling the HMI to force a reconnect will re-establish comms. It seems to happen during periods of inactivity if that's a clue. From what I've gathered so far this seems to have something to do with the webvisu update rate, buffer size as well as the visu task scan rate. We first tried the default settings as follows: Webvisu Update Rate: 200 ms Webvisu Buffer Size: 50,000 Visu Task Scan Rate: 100 ms Priority 31 Other Tasks for Reference: Main Task Scan Rate: 100 ms Priority 1 Alarm Manager Scan Rate: 50 ms Priority 31 Ethercat Task: 4 ms Priority 1 This would disconnect some what regularly. We then made the following changes to try and stabilize: Webvisu Update Rate: 150 ms Webvisu Buffer Size: 75,000 Visu Task Scan Rate: 75 ms Kept other tasks the same. This seems to disconnect even more frequently. Also for reference the network is very small and only consists of the PLC, a small switch and the HMI. We're also not controlling frames from outside the visu program itself. The frame changes are all done natively. Any suggestions to get this to stop disconnecting? Oh and whatever the issue is the log does not record it. Figured I would ask here before opening a ticket. Thanks in advance for your help!
Last updated: 2023-09-06

Post by mp9876 on Device logon problem following fresh install ^{CODESYS Forge talk (Post)}
All screenshots are enclosed in MS Word document. NOTE; 4 questions features at the end. Any assistance would be greatly appreciated! Hi everyone, I am still having device logon problem following a fresh install Here are the STEPS I went through following a FRESH CODESYS Win 64 3.5.19.60 install on a different computer. ‘Gateway not configured properly’ when attempting to REFRESH from the Users and Groups. Then did Gateway manage and confirmed it was ok: This message popped out as it was a fresh install: YES then: Initially went with Administrator twice (user & password) but it did not like it. No device is responding to …: Continued by setting a new user Pressed OK and obtained the following message: Stopped and Restarted PLC at that point: Obtained the following: Attempted to login a 2nd time without success. Then I scanned the network to see if matching device can be detected: Only way to get it detected was to remove the tick in the ‘Hide non-matching devices…’ Attempted a WINK but got a return like this one: REFRESH either @ Users and Groups or @ Access Rights returns: Then created user ‘mp’ at Project level ang logged in: Understandably device user mp9876 was not valid for the Project. Device information A few questions comes to my mind following these connection attempts: 1- Gateway not configured properly message pops out because of a non-compatible device ? 2- Why would the device not be compatible ? 3- Any way to make the device compatible ? 4- Any ideas on how to get this connectivity problem to the device solved ?
Last updated: 2024-03-17

Post by umdee on Error when monitoring LAD programs ^{CODESYS Forge talk (Post)}
I get the following error when monitoring my program (see attached screenshots): "Unhandled exception has occured in your application. If you click Continue, the application will ignore this error and attempt to continue. If you click Quit, the application will close immediately. Value cannot be null. Parameter name: source. And the details say: See the end of this message for details on invoking just-in-time (JIT) debugging instead of this dialog box. ** Exception Text ** System.ArgumentNullException: Value cannot be null. Parameter name: source at System.Linq.Enumerable.Any[TSource] (IEnumerable1 source, Func2 predicate) at _3S.CoDeSys.NWLEditor.NWLTextCell.OnPaintCellLayer(PaintEventArgs e) at _3S.CoDeSys.Controls.Controls.GfxEdControl.PaintCellCellLayer(PaintEventArgs e, GfxCell cell) at _3S.CoDeSys.Controls.Controls.GfxEdControl.PaintCellCellLayer(PaintEventArgs e, GfxCell cell) at _3S.CoDeSys.Controls.Controls.GfxEdControl.PaintCellCellLayer(PaintEventArgs e, GfxCell cell) at _3S.CoDeSys.Controls.Controls.GfxEdControl.OnPaint(PaintEventArgs e) at System.Windows.Forms.Control.PaintWithErrorHandling(PaintEventArgs e, Int16 layer) at System.Windows.Forms.Control.WmPaint(Message& m) at System.Windows.Forms.Control.WndProc(Message& m) at System.Windows.Forms.UserControl.WndProc(Message& m) at _3S.CoDeSys.Controls.Controls.GfxEdControl.WndProc(Message& m) at System.Windows.Forms.NativeWindow.Callback(IntPtr hWnd, Int32 msg, IntPtr wparam, IntPtr lparam) ** Loaded Assemblies ** (3000 lines of assemblies) ** JIT Debugging ** To enable just-in-time (JIT) debugging, the .config file for this application or computer (machine.config) must have the jitDebugging value set in the system.windows.forms section. The application must also be compiled with debugging enabled. For example: <configuration> <system.windows.forms jitdebugging="true"> </system.windows.forms></configuration> When JIT debugging is enabled, any unhandled exception will be sent to the JIT debugger registered on the computer rather than be handled by this dialog box The windows show red X's where the networks should be. Any advice on how to fix this? Additional Information PLC used: Wago 750-8212, Firmware FW26 Startup profile: CODESYS V3.5 SP19 Patch 5 OS version: Microsoft Windows NT 10.0.22631.0 .NET version: 4.0.30319.42000 Full Version info attached as .txt
Last updated: 2024-03-17

Post by duvanmoreno24 on Modbus writing on value change ^{CODESYS Forge talk (Post)}
Hi all, I want to know if someone has an idea of how I can write on value change in Modbus Codesys. I have a Wago PLC and I was used to work with E-cockpit which it was quite easy to do that without the necessity to trigger any value when there was a change in the variable ( I will put how easy is ). how you can see just changing the trigger in "On value Change" will do that channel writing automatically when It detects a change in those arrays. On the other hand, in Codesys if I enable the rising edge in Codesys It ask me to put a bool variable and if triggers is going to write that value. That is making me that I have to create a function or a logic to detect the change, the problem I have is that doing that is very tedious. I first approach I got it was to create a Function who returns a bool when the value change, but I tried to keep the old value but what is happening is that in Functions all the data is erased every cycle so I can not keep any Old value. so in the Main program the trigger is going to be TRUE all the time due, the old value is cero every cycle. The second approach I got it was using a function Block (POU_1) and it works but I dont want to instance that function for every Channel or value that I want to check if the value change, Basically if I have 200 values to write trhough modbus I have to create 200 instances of that function which I think it is not practicall at all. It should be a better way to implement this as e-Cockpit from Wago Does. However, I haven't been able to know how.
Last updated: 2024-03-26

Post by manuknecht on Maximum dynamic limits of MC_MoveLinearAbsolute and MC_MoveLinearRelative ^{CODESYS Forge talk (Post)}
Hello all I use an axis group with two linear axes in a kinematic system. Using MC_MoveLinearAbsolute and MC_MoveLinearRelative, I am trying to realise dynamic movements (set velocity: 1 m/s, set acceleration: 30 m/s^2) with the highest possible jerk, as I want to compare this with a movement with a trapezoidal velocity profile. However, my measurements show that the axes accelerate with a maximum jerk of approx. 800 m/s^3, even if the value in the function block was set to 10,000 m/s^3. I have already increased the dynamic limits of the two axes accordingly (Velocity: 5000 u/s, Acc-/Deceleration: 250'000 u/s^2, Jerk: 100'000'000 u/s^3, where 1 u = 1 mm), but this had no effect. I have checked the input parameters of the function blocks and the VelFactor, AccFactor and JerkFactor factors are all set to the maximum (value 1). Reducing the cycle time has resulted in a higher jerk, but as we are already working with a cycle time of 1 ms, there is nothing more that can be done here. The axes themselves are still a long way from drawing the maximum current, which is why I assume that this should not be a problem either. Are there other factors or parameters that influence the dynamic limits and therefore allow faster movements? The PLC I am using is a Raspberry Pi 4 and Codesys V3.5 SP20 with all libraries up to date. Thanks in advance Manuel
Last updated: 2024-05-08

Post by wildcard on Modbus Client Request Not Processed ^{CODESYS Forge talk (Post)}
Hi, does anyone has a solution for this issue. I've the same problem. I've implemented a very simple client based on the Modbus Examples and connected the soft PLC to a Modbus Simulator. PROGRAM ModbusClient VAR initDone : BOOL := FALSE; errorID : ModbusFB.Error; client : ModbusFB.ClientTCP; timeout : UDINT := 500000; replyTimeout : UDINT := 200000; aUINT : ARRAY [0..8] OF UINT; clientRequestReadHoldingRegisters : ModbusFB.ClientRequestReadHoldingRegisters; clientRequestsCnt : UINT := 0; clientRequestsProcessCnt : UINT := 0; ipAddress : ARRAY[0..3] OF BYTE := [10,54,0,72]; END_VAR IF NOT initDone THEN initDone := TRUE; client(aIPaddr:=ipAddress, udiLogOptions:=ModbusFB.LoggingOptions.All); client(xConnect:=TRUE, ); clientRequestReadHoldingRegisters(rClient:=client, udiTimeOut:=timeout, uiUnitId:=1, uiStartItem:=0, uiQuantity:=4, pData:=ADR(aUINT[0]), udiReplyTimeout:=replyTimeout); clientRequestReadHoldingRegisters.xExecute := TRUE; clientRequestsCnt := 0; END_IF clientRequestReadHoldingRegisters(rClient:=client, udiTimeOut:=timeout, uiUnitId:=1, uiStartItem:=0, uiQuantity:=4, pData:=ADR(aUINT[0]), udiReplyTimeout:=replyTimeout, xExecute := TRUE); IF clientRequestReadHoldingRegisters.xError THEN clientRequestsCnt := clientRequestsCnt +1 ; errorID := clientRequestReadHoldingRegisters.eErrorID; END_IF clientRequestReadHoldingRegisters(rClient:=client, udiTimeOut:=timeout, uiUnitId:=1, uiStartItem:=0, uiQuantity:=4, pData:=ADR(aUINT[0]), udiReplyTimeout:=replyTimeout, xExecute := NOT clientRequestReadHoldingRegisters.xExecute); When the system is running I do get the following on the logs: 2024-05-13T10:18:07.443Z: Cmp=MODBUS lib, Class=1, Error=0, Info=0, pszInfo= Client.RequestProcessed ClientRequest,16#0164ADC561A0 unitId=1 fc=ReadHoldingRegisters id=2070 state=Error 2024-05-13T10:18:07.443Z: Cmp=MODBUS lib, Class=1, Error=0, Info=0, pszInfo= ClientRequest,16#0164ADC561A0 unitId=1 fc=ReadHoldingRegisters id=2070 change state Error -> None timestamp=63843421226 2024-05-13T10:18:08.444Z: Cmp=MODBUS lib, Class=1, Error=0, Info=0, pszInfo= ClientRequest,16#0164ADC561A0 unitId=1 fc=ReadHoldingRegisters id=2071 change state None -> Init timestamp=63844421420 2024-05-13T10:18:09.444Z: Cmp=MODBUS lib, Class=1, Error=0, Info=0, pszInfo= ClientRequest,16#0164ADC561A0 unitId=1 fc=ReadHoldingRegisters id=2071 change state Init -> Error timestamp=63845421675 But the errorID is jumping between OK and RequestNotProcessed. Any help is very appreciated which gives me a hint what I'm doing wrong. Thanks
Last updated: 2024-05-13

Post by solidlogicguy on Little endian to Float from Modbus RTU ^{CODESYS Forge talk (Post)}
Hello, I got a device from which I require to read values from I am using a WAGO PLC 750-8212 and I am communicating through Modbus Master FUNCTION BLOCK from library WagoAppPLCModbus in Codesys 3.5 to this device. I already receive data from the device that is a CVM to monitor voltage from a fuel cell. The technical support of the company that makes these devices says that the data is sent in little endian form. And I want to convert it to a float value. The tech support sent me the next instructions of how to do it but I am new using codesys, so any advice or help I will really appreciate so much. Message from tech support: The process is complicated, better to do it with already implemented library in the language/program you use. Basically the process should be next: To convert the two Modbus registers containing parts of a 32-bit float in little-endian byte order to a floating-point number using mathematical operations, you first need to combine the two 16-bit integers (assuming reg1 is the lower word and reg2 is the higher word) and then interpret the result according to the IEEE 754 standard. Given: - Register 192 (reg1) = 4096 - Register 193 (reg2) = 14884 Step 1: Combine the two registers. Since we are dealing with little-endian byte order, reg2 is the high word, and reg1 is the low word: combined = reg2 * 2^16 + reg1 combined = 14884 * 65536 + 4096 combined = 975175680 + 4096 combined = 975179776 Step 2: Convert the combined value to binary: combined_binary = '1110101101011100000000000000000' Step 3: Split the binary into IEEE 754 components: Sign bit (1 bit): 0 Exponent (8 bits): 11101011 Mantissa (23 bits): 01011100000000000000000 Step 4: Convert the binary exponent to decimal and subtract the bias (127 for 32-bit floats): exponent = int('11101011', 2) - 127 exponent = 235 - 127 exponent = 108 Step 5: Calculate the mantissa as a fraction: The mantissa in IEEE 754 format is the fractional part after the leading 1 (which is implicit). Therefore, we need to convert the binary mantissa to decimal and add the implicit leading 1: mantissa_fractional = 1 + int('01011100000000000000000', 2) / 2^23 mantissa_fractional = 1 + 18688 / 8388608 mantissa_fractional = 1 + 0.002227783203125 mantissa_fractional ≈ 1.002227783203125 Step 6: Combine the sign, exponent, and mantissa to get the float value: float_value = (-1)^0 * mantissa_fractional * 2^exponent float_value = 1 * 1.002227783203125 * 2^108 Because the exponent is quite large, the resulting float value is a very large number.
Last updated: 2023-12-15

Post by gustavocsw on MQTT memory leak problem ^{CODESYS Forge talk (Post)}
Hello everyone, I'm using the IoT Library to implement the MQTT communication with my local broker server in order to publish and subscribe at specifics topics to share and consume information about my application. But, it seems that are occurring some memory leak problem in a "high" frequency (more than 10 Hz) subscribe process. I follow the same method as in IoT Lib exemples, and at first looks perfect but my PLC was rebooting frequently and when I check its memory usage that was increasing as fast as the subscribe massage was sent. I'm using a WEG PLC410 and a WEG PLC500, and this error occurred in both of them (including in CODESYS Control Win x64). The application sends to the system a message JSON with the float payload Ex. {"data" : 0.8500}, but this happens with a INT, or BOL as well. I use the follow code in my application to find the value: //FindFirstValueByKey VARs PROGRAM JSON_VELO VAR //------Setting the JSON Subscriber to Set the Relay Value jsonDataVelo : JSON.JSONData; jsonByteArrayReaderVelo : JSON.JSONByteArrayReader; xST1okVelo : BOOL; FindFirstValueByKeyVelo : JSON.FindFirstValueByKey; jsonElementVelo : JSON.JSONElement; xDoneReaderVelo : BOOL; xDoneFindVelo : BOOL; //STRING and WSTRING for Subscribe the massage sPayloadJsonVelo : STRING := 'opa'; psPayloadJsonVelo : POINTER TO BYTE := ADR(sPayloadJsonVelo); //wsPayloadJsonRelaySet : WSTRING := "opa"; wsPayloadJsonVelo : WSTRING := STRING_TO_WSTRING('opa'); pwsPayloadJsonVelo : POINTER TO WORD := ADR(wsPayloadJsonVelo); lrVelo : LREAL; xKeepAliveVelo : BOOL; xSetVelo : BOOL; RSSet : RS; LIMPAR : STRING; //Find the msg end sFindVelo : STRING := '}'; psFindVelo : POINTER TO STRING := ADR(sFindVelo); iLenVelo : INT; iSizeVelo : INT := 12; udiContMsg : UDINT; END_VAR // FindFirstValueByKey CODE // Relay Set configuration xSetVelo := MQTT_SUBSCRIBER.RSVelo.Q1; IF xSetVelo THEN xKeepAliveVelo := TRUE; END_IF IF xKeepAliveVelo THEN udiContMsg := udiContMsg + 1; iLenVelo := TO_INT(StrLenA(psPayloadJsonVelo)); iSizeVelo := iLenVelo - TO_INT(MQTT_SUBSCRIBER.udiPayloadSizeVelo); StrDeleteA(psPayloadJsonVelo,iSizeVelo,iLenVelo); wsPayloadJsonVelo := STRING_TO_WSTRING(sPayloadJsonVelo); pwsPayloadJsonVelo := ADR(wsPayloadJsonVelo); //MQTT.ConvertUTF8toUTF16(sourceStart:= ADR(sPayloadJsonVelo), targetStart:= ADR(wsPayloadJsonVelo), dwTargetBufferSize:= TAM, bStrictConversion:= 1); //Reset jsonByteArrayReader jsonByteArrayReaderVelo ( xExecute := TRUE, pwData := pwsPayloadJsonVelo, jsonData := jsonDataVelo, xDone => xDoneReaderVelo ); FindFirstValueByKeyVelo( xExecute := xDoneReaderVelo, wsKey := "data", diStartIndex:= 0, jsonData := jsonDataVelo, jsonElement => jsonElementVelo, xDone => xDoneFindVelo ); IF xDoneFindVelo THEN lrVelo := jsonElementVelo.value.lrValue; //Reset jsonByteArrayReader jsonByteArrayReaderVelo ( xExecute := FALSE, pwData := pwsPayloadJsonVelo, jsonData := jsonDataVelo, xDone => xDoneReaderVelo ); FindFirstValueByKeyVelo( xExecute := FALSE, wsKey := "data", diStartIndex:= 1, jsonData := jsonDataVelo, jsonElement => jsonElementVelo, xDone => xDoneFindVelo ); xKeepAliveVelo := FALSE; GVL.xSetVeloRead := TRUE; END_IF END_IF And this to subscribe at the topic: //SUBSCRIBE VAR: //----------------- Subscribe Velocity ----------------------- MQTTSubscribeVelo : MQTT.MQTTSubscribe;//Variable MQTTSubscriber block -X - function-X wsTopicSubscribeVelo : WSTRING(1024) := "CORE/odometry/GET/data/simp"; // Topic to publish a message sSubscribeMassageVelo : STRING; udiPayloadSizeVelo : UDINT; xSDoneVelo : BOOL; xSErrorVelo : BOOL; xReceiveVelo : BOOL; eSTypeVelo : MQTT.MQTT_ERROR; eSMQTTErrorVelo : MQTT.MQTT_ERROR; RSVelo : RS; udiCont : UDINT; //SUBSCRIBE CODE: MQTTSubscribeVelo( xEnable:= MQTT_CLIENT.xConnection_Broker AND NOT xSErrorVelo AND NOT JSON_VELO.xKeepAliveVelo, pbPayload:= JSON_VELO.psPayloadJsonVelo, udiMaxPayloadSize:= SIZEOF(JSON_VELO.sPayloadJsonVelo), udiPayloadSize => udiPayloadSizeVelo, mqttClient:= MQTT_CLIENT.ClientMQTT, wsTopicFilter:=wsTopicSubscribeVelo, xDone => xSDoneVelo, xError=> xSErrorVelo, xReceived => xReceiveVelo, eMQTTError=> eSMQTTErrorVelo ); RSVelo(SET := xReceiveVelo, RESET1 := JSON_VELO.xKeepAliveVelo);
Last updated: 2024-09-09

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