Post by ryandmg on Web Client (HMI) Disconnects from Webvisu (Weidmuller u-OS) ^{CODESYS Forge talk (Post)}
Hey Everyone, I'm having a bit of a struggle finding settings that will reliably maintain a connection between the webvisu and a touchscreen client. Every so often the HMI disconnects and will perpetually display the red spinning arrow with the "Error Happened, Will resume automatically" text. Power cycling the HMI to force a reconnect will re-establish comms. It seems to happen during periods of inactivity if that's a clue. From what I've gathered so far this seems to have something to do with the webvisu update rate, buffer size as well as the visu task scan rate. We first tried the default settings as follows: Webvisu Update Rate: 200 ms Webvisu Buffer Size: 50,000 Visu Task Scan Rate: 100 ms Priority 31 Other Tasks for Reference: Main Task Scan Rate: 100 ms Priority 1 Alarm Manager Scan Rate: 50 ms Priority 31 Ethercat Task: 4 ms Priority 1 This would disconnect some what regularly. We then made the following changes to try and stabilize: Webvisu Update Rate: 150 ms Webvisu Buffer Size: 75,000 Visu Task Scan Rate: 75 ms Kept other tasks the same. This seems to disconnect even more frequently. Also for reference the network is very small and only consists of the PLC, a small switch and the HMI. We're also not controlling frames from outside the visu program itself. The frame changes are all done natively. Any suggestions to get this to stop disconnecting? Oh and whatever the issue is the log does not record it. Figured I would ask here before opening a ticket. Thanks in advance for your help!
Last updated: 2023-09-06

Post by mp9876 on Device logon problem following fresh install ^{CODESYS Forge talk (Post)}
All screenshots are enclosed in MS Word document. NOTE; 4 questions features at the end. Any assistance would be greatly appreciated! Hi everyone, I am still having device logon problem following a fresh install Here are the STEPS I went through following a FRESH CODESYS Win 64 3.5.19.60 install on a different computer. ‘Gateway not configured properly’ when attempting to REFRESH from the Users and Groups. Then did Gateway manage and confirmed it was ok: This message popped out as it was a fresh install: YES then: Initially went with Administrator twice (user & password) but it did not like it. No device is responding to …: Continued by setting a new user Pressed OK and obtained the following message: Stopped and Restarted PLC at that point: Obtained the following: Attempted to login a 2nd time without success. Then I scanned the network to see if matching device can be detected: Only way to get it detected was to remove the tick in the ‘Hide non-matching devices…’ Attempted a WINK but got a return like this one: REFRESH either @ Users and Groups or @ Access Rights returns: Then created user ‘mp’ at Project level ang logged in: Understandably device user mp9876 was not valid for the Project. Device information A few questions comes to my mind following these connection attempts: 1- Gateway not configured properly message pops out because of a non-compatible device ? 2- Why would the device not be compatible ? 3- Any way to make the device compatible ? 4- Any ideas on how to get this connectivity problem to the device solved ?
Last updated: 2024-03-17

Post by duvanmoreno24 on Modbus writing on value change ^{CODESYS Forge talk (Post)}
Hi all, I want to know if someone has an idea of how I can write on value change in Modbus Codesys. I have a Wago PLC and I was used to work with E-cockpit which it was quite easy to do that without the necessity to trigger any value when there was a change in the variable ( I will put how easy is ). how you can see just changing the trigger in "On value Change" will do that channel writing automatically when It detects a change in those arrays. On the other hand, in Codesys if I enable the rising edge in Codesys It ask me to put a bool variable and if triggers is going to write that value. That is making me that I have to create a function or a logic to detect the change, the problem I have is that doing that is very tedious. I first approach I got it was to create a Function who returns a bool when the value change, but I tried to keep the old value but what is happening is that in Functions all the data is erased every cycle so I can not keep any Old value. so in the Main program the trigger is going to be TRUE all the time due, the old value is cero every cycle. The second approach I got it was using a function Block (POU_1) and it works but I dont want to instance that function for every Channel or value that I want to check if the value change, Basically if I have 200 values to write trhough modbus I have to create 200 instances of that function which I think it is not practicall at all. It should be a better way to implement this as e-Cockpit from Wago Does. However, I haven't been able to know how.
Last updated: 2024-03-26

Post by manuknecht on Maximum dynamic limits of MC_MoveLinearAbsolute and MC_MoveLinearRelative ^{CODESYS Forge talk (Post)}
Hello all I use an axis group with two linear axes in a kinematic system. Using MC_MoveLinearAbsolute and MC_MoveLinearRelative, I am trying to realise dynamic movements (set velocity: 1 m/s, set acceleration: 30 m/s^2) with the highest possible jerk, as I want to compare this with a movement with a trapezoidal velocity profile. However, my measurements show that the axes accelerate with a maximum jerk of approx. 800 m/s^3, even if the value in the function block was set to 10,000 m/s^3. I have already increased the dynamic limits of the two axes accordingly (Velocity: 5000 u/s, Acc-/Deceleration: 250'000 u/s^2, Jerk: 100'000'000 u/s^3, where 1 u = 1 mm), but this had no effect. I have checked the input parameters of the function blocks and the VelFactor, AccFactor and JerkFactor factors are all set to the maximum (value 1). Reducing the cycle time has resulted in a higher jerk, but as we are already working with a cycle time of 1 ms, there is nothing more that can be done here. The axes themselves are still a long way from drawing the maximum current, which is why I assume that this should not be a problem either. Are there other factors or parameters that influence the dynamic limits and therefore allow faster movements? The PLC I am using is a Raspberry Pi 4 and Codesys V3.5 SP20 with all libraries up to date. Thanks in advance Manuel
Last updated: 2024-05-08

Post by solidlogicguy on Little endian to Float from Modbus RTU ^{CODESYS Forge talk (Post)}
Hello, I got a device from which I require to read values from I am using a WAGO PLC 750-8212 and I am communicating through Modbus Master FUNCTION BLOCK from library WagoAppPLCModbus in Codesys 3.5 to this device. I already receive data from the device that is a CVM to monitor voltage from a fuel cell. The technical support of the company that makes these devices says that the data is sent in little endian form. And I want to convert it to a float value. The tech support sent me the next instructions of how to do it but I am new using codesys, so any advice or help I will really appreciate so much. Message from tech support: The process is complicated, better to do it with already implemented library in the language/program you use. Basically the process should be next: To convert the two Modbus registers containing parts of a 32-bit float in little-endian byte order to a floating-point number using mathematical operations, you first need to combine the two 16-bit integers (assuming reg1 is the lower word and reg2 is the higher word) and then interpret the result according to the IEEE 754 standard. Given: - Register 192 (reg1) = 4096 - Register 193 (reg2) = 14884 Step 1: Combine the two registers. Since we are dealing with little-endian byte order, reg2 is the high word, and reg1 is the low word: combined = reg2 * 2^16 + reg1 combined = 14884 * 65536 + 4096 combined = 975175680 + 4096 combined = 975179776 Step 2: Convert the combined value to binary: combined_binary = '1110101101011100000000000000000' Step 3: Split the binary into IEEE 754 components: Sign bit (1 bit): 0 Exponent (8 bits): 11101011 Mantissa (23 bits): 01011100000000000000000 Step 4: Convert the binary exponent to decimal and subtract the bias (127 for 32-bit floats): exponent = int('11101011', 2) - 127 exponent = 235 - 127 exponent = 108 Step 5: Calculate the mantissa as a fraction: The mantissa in IEEE 754 format is the fractional part after the leading 1 (which is implicit). Therefore, we need to convert the binary mantissa to decimal and add the implicit leading 1: mantissa_fractional = 1 + int('01011100000000000000000', 2) / 2^23 mantissa_fractional = 1 + 18688 / 8388608 mantissa_fractional = 1 + 0.002227783203125 mantissa_fractional ≈ 1.002227783203125 Step 6: Combine the sign, exponent, and mantissa to get the float value: float_value = (-1)^0 * mantissa_fractional * 2^exponent float_value = 1 * 1.002227783203125 * 2^108 Because the exponent is quite large, the resulting float value is a very large number.
Last updated: 2023-12-15

Post by jackbrady on Function Blocks and arrays of function blocks ^{CODESYS Forge talk (Post)}
Hello, I am new to Codesys and PLC programming in general (please go easy ha!) I'm not looking for code to be written for me just some help and pointing in the right direction. I am writing some code to send commands to a relay based on input values (to put it simply). Quite basic stuff. I have wrote a function block that takes a global variable (Open_command:BOOL) and outputs to another global variable (Opened : BOOL). The function block is simulating a device so I'll eventually get the globals from that. I now need to create multiple versions of this function block/ device (lets say 100) but I need each iteration of that function block to reference it's own relevant global variable. I think that the best way of doing this would be to use arrays, although I could be wrong. I am aware that for up to 100 instances I could very well manually assign everything but that seems rather time consuming and I want a fancier way of doing it. Here is a very basic example of what I am looking to do, please note I have not written this in proper code it's just to show what I mean. Global Variables V[0-100] int Open_command [0-100] Bool Opened [0-100] Bool Function Block var input x : BOOL Var output y : BOOL if x then y = TRUE ELSE y = FALSE The input to my function block will be Open_command, output will be Opened Example code. If V[x] > 10 then Open_command [x] = TRUE ELSE Open_command [x] = FALSE (So when V1 goes above 10 I need Open_command1 = TRUE therefore initiating FB1 output. V2 > 10, open_command2 = True > FB2 output V3 > 10, open_command3 = True > FB3 output ... ... ) What I can't seem to figure out is how to tie all this together, I have read through the codesys documentation and if anything it has confused me more! ha. Apologies for the poorly written post but hopefully you understand what I am trying to get at. Thanks, Jack
Last updated: 2024-02-14

Post by gustavocsw on MQTT memory leak problem ^{CODESYS Forge talk (Post)}
Hello everyone, I'm using the IoT Library to implement the MQTT communication with my local broker server in order to publish and subscribe at specifics topics to share and consume information about my application. But, it seems that are occurring some memory leak problem in a "high" frequency (more than 10 Hz) subscribe process. I follow the same method as in IoT Lib exemples, and at first looks perfect but my PLC was rebooting frequently and when I check its memory usage that was increasing as fast as the subscribe massage was sent. I'm using a WEG PLC410 and a WEG PLC500, and this error occurred in both of them (including in CODESYS Control Win x64). The application sends to the system a message JSON with the float payload Ex. {"data" : 0.8500}, but this happens with a INT, or BOL as well. I use the follow code in my application to find the value: //FindFirstValueByKey VARs PROGRAM JSON_VELO VAR //------Setting the JSON Subscriber to Set the Relay Value jsonDataVelo : JSON.JSONData; jsonByteArrayReaderVelo : JSON.JSONByteArrayReader; xST1okVelo : BOOL; FindFirstValueByKeyVelo : JSON.FindFirstValueByKey; jsonElementVelo : JSON.JSONElement; xDoneReaderVelo : BOOL; xDoneFindVelo : BOOL; //STRING and WSTRING for Subscribe the massage sPayloadJsonVelo : STRING := 'opa'; psPayloadJsonVelo : POINTER TO BYTE := ADR(sPayloadJsonVelo); //wsPayloadJsonRelaySet : WSTRING := "opa"; wsPayloadJsonVelo : WSTRING := STRING_TO_WSTRING('opa'); pwsPayloadJsonVelo : POINTER TO WORD := ADR(wsPayloadJsonVelo); lrVelo : LREAL; xKeepAliveVelo : BOOL; xSetVelo : BOOL; RSSet : RS; LIMPAR : STRING; //Find the msg end sFindVelo : STRING := '}'; psFindVelo : POINTER TO STRING := ADR(sFindVelo); iLenVelo : INT; iSizeVelo : INT := 12; udiContMsg : UDINT; END_VAR // FindFirstValueByKey CODE // Relay Set configuration xSetVelo := MQTT_SUBSCRIBER.RSVelo.Q1; IF xSetVelo THEN xKeepAliveVelo := TRUE; END_IF IF xKeepAliveVelo THEN udiContMsg := udiContMsg + 1; iLenVelo := TO_INT(StrLenA(psPayloadJsonVelo)); iSizeVelo := iLenVelo - TO_INT(MQTT_SUBSCRIBER.udiPayloadSizeVelo); StrDeleteA(psPayloadJsonVelo,iSizeVelo,iLenVelo); wsPayloadJsonVelo := STRING_TO_WSTRING(sPayloadJsonVelo); pwsPayloadJsonVelo := ADR(wsPayloadJsonVelo); //MQTT.ConvertUTF8toUTF16(sourceStart:= ADR(sPayloadJsonVelo), targetStart:= ADR(wsPayloadJsonVelo), dwTargetBufferSize:= TAM, bStrictConversion:= 1); //Reset jsonByteArrayReader jsonByteArrayReaderVelo ( xExecute := TRUE, pwData := pwsPayloadJsonVelo, jsonData := jsonDataVelo, xDone => xDoneReaderVelo ); FindFirstValueByKeyVelo( xExecute := xDoneReaderVelo, wsKey := "data", diStartIndex:= 0, jsonData := jsonDataVelo, jsonElement => jsonElementVelo, xDone => xDoneFindVelo ); IF xDoneFindVelo THEN lrVelo := jsonElementVelo.value.lrValue; //Reset jsonByteArrayReader jsonByteArrayReaderVelo ( xExecute := FALSE, pwData := pwsPayloadJsonVelo, jsonData := jsonDataVelo, xDone => xDoneReaderVelo ); FindFirstValueByKeyVelo( xExecute := FALSE, wsKey := "data", diStartIndex:= 1, jsonData := jsonDataVelo, jsonElement => jsonElementVelo, xDone => xDoneFindVelo ); xKeepAliveVelo := FALSE; GVL.xSetVeloRead := TRUE; END_IF END_IF And this to subscribe at the topic: //SUBSCRIBE VAR: //----------------- Subscribe Velocity ----------------------- MQTTSubscribeVelo : MQTT.MQTTSubscribe;//Variable MQTTSubscriber block -X - function-X wsTopicSubscribeVelo : WSTRING(1024) := "CORE/odometry/GET/data/simp"; // Topic to publish a message sSubscribeMassageVelo : STRING; udiPayloadSizeVelo : UDINT; xSDoneVelo : BOOL; xSErrorVelo : BOOL; xReceiveVelo : BOOL; eSTypeVelo : MQTT.MQTT_ERROR; eSMQTTErrorVelo : MQTT.MQTT_ERROR; RSVelo : RS; udiCont : UDINT; //SUBSCRIBE CODE: MQTTSubscribeVelo( xEnable:= MQTT_CLIENT.xConnection_Broker AND NOT xSErrorVelo AND NOT JSON_VELO.xKeepAliveVelo, pbPayload:= JSON_VELO.psPayloadJsonVelo, udiMaxPayloadSize:= SIZEOF(JSON_VELO.sPayloadJsonVelo), udiPayloadSize => udiPayloadSizeVelo, mqttClient:= MQTT_CLIENT.ClientMQTT, wsTopicFilter:=wsTopicSubscribeVelo, xDone => xSDoneVelo, xError=> xSErrorVelo, xReceived => xReceiveVelo, eMQTTError=> eSMQTTErrorVelo ); RSVelo(SET := xReceiveVelo, RESET1 := JSON_VELO.xKeepAliveVelo);
Last updated: 2024-09-09

Post by paulg on RasPi CAA Serial example - unexpected behavior during debug ^{CODESYS Forge talk (Post)}
I've trimmed down the CAA Serial Codesys example to only listen on one port but, when stepping through the Case structure in debug mode, it jumps out of the structure during a specific point in every scan (I'll point it out below after describing the setup and listing the code). I'm using a Pi 4 Model B, and I have an Arduino Nano Every plugged in via USB which is streaming the following serial message at 1 Hz: Time since opening connection: 1 s Time since opening connection: 2 s ...and so on. The Pi shows the Nano at /dev/ttyACM0 so I edited CODESYSControl_User.cfg to read: Linux.Devicefile=/dev/ttyACM The code in my PLC_PRG is (ignore some of the comments, I hadn't deleted them out from the original example): PROGRAM PLC_PRG VAR xStartTest : BOOL:= TRUE; iState : INT; xTestDone : BOOL;(* True, when the test was done succesfully *) (* Settings to communicate with the COM Port *) aCom1Params : ARRAY [1..7] OF COM.PARAMETER; como1 : COM.Open; comc1 : COM.Close; comw1 : COM.Write; comr1 : COM.Read; //sWrite : STRING := 'Test String!'; sRead : STRING(25); szRead : CAA.SIZE; xCom1OpenError : BOOL; xCom1CloseError : BOOL; xCom1WriteError : BOOL; xCom1ReadError : BOOL; END_VAR //This example shows the communication of two COM Ports with each other. //The first one writes a string of characters, which is read by the second one. //After successful execution, the two COM Ports are closed and the test is done. IF xStartTest THEN CASE iState OF 0: //The parameters are set for the COM Port aCom1Params[1].udiParameterId := COM.CAA_Parameter_Constants.udiPort; aCom1Params[1].udiValue := 1; // the correct Port should be adapted aCom1Params[2].udiParameterId := COM.CAA_Parameter_Constants.udiBaudrate; aCom1Params[2].udiValue := 115200; aCom1Params[3].udiParameterId := COM.CAA_Parameter_Constants.udiParity; aCom1Params[3].udiValue := INT_TO_UDINT(COM.PARITY.NONE); aCom1Params[4].udiParameterId := COM.CAA_Parameter_Constants.udiStopBits; aCom1Params[4].udiValue := INT_TO_UDINT(COM.STOPBIT.ONESTOPBIT); aCom1Params[5].udiParameterId := COM.CAA_Parameter_Constants.udiTimeout; aCom1Params[5].udiValue := 0; aCom1Params[6].udiParameterId := COM.CAA_Parameter_Constants.udiByteSize; aCom1Params[6].udiValue := 8; aCom1Params[7].udiParameterId := COM.CAA_Parameter_Constants.udiBinary; aCom1Params[7].udiValue := 0; //The first Port is opened with the given parameters como1(xExecute := TRUE, usiListLength:=SIZEOF(aCom1Params)/SIZEOF(COM.PARAMETER),pParameterList:= ADR(aCom1Params)); IF como1.xError THEN xCom1OpenError := TRUE; iState := 1000; END_IF //After a successful opening, the next state is reached IF como1.xDone THEN iState := 15; END_IF 15: // the reading process is started comr1(xExecute := TRUE,hCom:= como1.hCom, pBuffer:= ADR(sRead), szBuffer:= SIZEOF(sRead)); IF comr1.xError THEN xCom1ReadError := TRUE; END_IF //After completion the size of the written bytes are saved IF comr1.xDone OR comr1.xError THEN szRead := comr1.szSize; iState := 20; END_IF 20: // If everything was successful the ports are closed and the handles are released comc1(xExecute := TRUE,hCom:= como1.hCom); IF comc1.xError THEN xCom1CloseError := TRUE; END_IF IF comc1.xDone OR comc1.xError THEN iState := 25; END_IF 25: // The first port is closed and the used handle released xTestDone := TRUE; xStartTest := FALSE; iState := 0; como1(xExecute := FALSE); comw1(xExecute := FALSE); comc1(xExecute := FALSE); ELSE iState := 0; END_CASE END_IF I realize as I write this that the .udiPort should be 0 and not 1, but that shouldn't be causing the issue I'm seeing. I'm forcing xStartTest:=TRUE every scan so that I can step into each line and observe what's happening. What I see is that the port parameters are set and the port is opened with no errors, but the code jumps out of the case structure to the last line every time it reaches (and I step into) the iState:=15 line (at the end of the iState:=0 block). So every scan cycle it goes through the block for iState=0 and jumps out at the same spot. I'm a little new to PLC programming so I may be misunderstanding the flow, but shouldn't this case structure keep moving down in the same scan? If it only handles one case per scan, why doesn't the value of iState persist? Thanks! Update: I restarted the Codesys control today and I was then able to see an error for como1.eError of "WRONG_PARAMETER". I tried doing some digging and another post made me think I should add another line to CODESYSControl_User.cfg, so I now have: [SysCom] Linux.Devicefile=/dev/ttyACM portnum := COM.SysCom.SYS_COMPORT1 So now when I set .udiPort to 1, I get "NO_ERROR" but I also don't read anything from the port (i.e. szRead = 0 always). If I try setting the port to 0 (which I'm confused about, because I added a COMPORT1 line but the device shows on the Pi as ACM0), I get the "WRONG_PARAMETER" error again. Is there an easier way to troubleshoot the Pi and view what ports the Codesys runtime is actually able to see while the Pi is running?
Last updated: 2024-06-06

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