Post by jeffg on ERROR: GetNetLinkSockAndInfoByMac(): could not open netlink socket: Too many open files ^{CODESYS Forge talk (Post)}
I just installed codesys runtime on a raspberry pi Cortex-A72 (ARM v8) 64-bit SoC @ 1.5GHz (Compute Module 4) I am running on Codesys control for raspberry pi 64 SL ver 4.13.0 and I keep getting a crash after about five to ten minutes. This program was running fine on a 32bit system with runtime 4.8 previously but they upgraded the panel PC cause it got smashed. Looking at the logs I see this error "ERROR: GetNetLinkSockAndInfoByMac(): could not open netlink socket: Too many open files" at the time of crash. I do have a UDP socket open for a serial to ethernet adapter and im wondering if maybe its opening a bunch of sockets and while receiving messages, Im not sending anything to the device only receiving. Below is the code used for the UDP VAR // Scale Comm fbPeerServer : NBS.UDP_Peer; ipAddress : NBS.IPv4Address; fbReceive : NBS.UDP_Receive; xPeerActiv : BOOL := TRUE; abyReceive : ARRAY [0..255] OF BYTE; sLastValidReceive : STRING(255); udiIndex : UDINT; END_VAR IF xPeerActiv AND NOT fbPeerServer.xBusy THEN ipAddress.SetInitialValue(ipAddress := gvlSettings.sIPAddres); fbPeerServer(xEnable := TRUE, itfIPAddress := ipAddress, uiPort := gvlSettings.uiPort); END_IF fbPeerServer(); fbReceive(xEnable := fbPeerServer.xBusy, itfPeer := fbPeerServer, pData := ADR(abyReceive), udiSize := SIZEOF(abyReceive)); IF fbReceive.udiCount > 0 THEN IF fbReceive.udiCount < SIZEOF(sLastValidReceive) THEN SysMem.SysMemCpy(pDest := ADR(sLastValidReceive), pSrc := ADR(abyReceive), udiCount := fbReceive.udiCount); // Set End of String sLastValidReceive[fbReceive.udiCount] := 0; END_IF END_IF If anyone as seen this I could really use some help figuring it out. I included the Log report
Last updated: 2024-09-19

Post by fmon on Modbus : dis- / re-connect cable: modbus does not re-start ^{CODESYS Forge talk (Post)}
Hello, I am using codesys Modbus TCP client (4.4.0.0) to communicate with a python modbus server (package pyModbusTCP). I first start my python server on the distant machine. After a fresh codesys compilation, a plc connection/transfer and a PLC run, the modbus connection is OK. Every time in this context the connection is created correctly. When I shut down the server, the modbus connection falls, that is normal. When I restart the python server, impossible to recreate the modbus connexion. With the client autoreconnection, I see on my server that the client tries to connect but unsuccesfully. I have the following message : DEBUG:pyModbusTCP.server:accept new connection from ClientInfo(address='192.168.1.20', port=33476) DEBUG:pyModbusTCP.server:Exception during request handling: NetworkError('recv return null') I tried to stop the codesys client and to restart it with these commands : Modbus_TCP_Client.xStop := True; // Or False Modbus_TCP_Client.Enable := True; // Or False Modbus_TCP_Server.Enable := True; // Or False I tried to confirm the error manually to force reconnection with: Modbus_TCP_Server_Motors.xConfirmError := TRUE; I tried also this command to STOP/RESET/START client and server (codesys side) but nothing happens : status_client := Modbus_TCP_Client.SetCommunicationState(eRequestedState := DED.DEVICE_TRANSITION_STATE.STOP); // .RESET & .START The answer of this function when executed is "status_client = NOT_SUPPORTED" It seems that is a socket problem, but I do not understand if it is on the client or server side. I tried a modbus simulator called "ananas.exe" and the result is the same. Impossible to get a modbus reconnection. What is different at the first connection and at a reconnection attempt ? Thanks for your help
Last updated: 2025-03-14

Post by fmon on Modbus TCP client reconnection problem ^{CODESYS Forge talk (Post)}
Hello, I am using codesys Modbus TCP client (4.4.0.0) to communicate with a python modbus server (package pyModbusTCP). I first start my python server on the distant machine. After a fresh codesys compilation, a plc connection/transfer and a PLC run, the modbus connection is OK. Every time in this context the connection is created correctly. When I shut down the server, the modbus connection falls, that is normal. When I restart the python server, impossible to recreate the modbus connexion. With the client autoreconnection, I see on my server that the client tries to connect but unsuccesfully. I have the following message : DEBUG:pyModbusTCP.server:accept new connection from ClientInfo(address='192.168.1.20', port=33476) DEBUG:pyModbusTCP.server:Exception during request handling: NetworkError('recv return null') I tried to stop the codesys client and to restart it with these commands : Modbus_TCP_Client.xStop := True; // Or False Modbus_TCP_Client.Enable := True; // Or False Modbus_TCP_Server.Enable := True; // Or False I tried to confirm the error manually to force reconnection with: Modbus_TCP_Server_Motors.xConfirmError := TRUE; I tried also this command to STOP/RESET/START client and server (codesys side) but nothing happens : status_client := Modbus_TCP_Client.SetCommunicationState(eRequestedState := DED.DEVICE_TRANSITION_STATE.STOP); // .RESET & .START The answer of this function when executed is "status_client = NOT_SUPPORTED". Is it normal ? It seems that is a socket problem, but I do not understand if it is on the client or server side. I tried a modbus simulator called "ananas.exe" and the result is the same. Impossible to get a modbus client reconnection. What is different at the first client connection and at a reconnection attempt ? Thanks for your help
Last updated: 2025-03-17

Post by jeindhoven on Deploying to raspberry pi 5 hangs ^{CODESYS Forge talk (Post)}
Hi CoDeSys support forum, hope that this is the correct place to ask this. Might be double as i am new to Codesys and dont know all terminology. I am trying to test Codesys with a virtual plc on a raspberry pi 5. Already figured that i need Tools -> Deploy Control SL, enter Communication parameters. Codesys says "Connected". Then tab "Deployment", there i select "CODESYS Control for Raspberri Pi SL" and "4.16.0.0 (all)". Click "Install" and the gui turns grey and unresponsive. The titlebar says "Untitled1.project - CODESYS (Not Responding)" as well. Restarting Codesys and checking shows no package was installed. How to deploy the runtime? Thank you in advance for your time. Edit: After some patience, an error showed up: "Error when sending ssh heartbeat: Session operation has timed out" "Error installing codesyscontrol" Any pointers to what remote command might have failed, or log of some sort, would be welcome. Software versions: Codesys version 3.5.21.10 Raspberry pi 5 (deployment machine): $ uname -a Linux raspberrypi 6.1.21-v8+ #1642 SMP PREEMPT Mon Apr 3 17:24:16 BST 2023 aarch64 GNU/Linux $ lsb_release -a No LSB modules are available. Distributor ID: Debian Description: Debian GNU/Linux 11 (bullseye) Release: 11 Codename: bullseye $ apt list --installed | grep openssh-server openssh-server/oldstable,now 1:8.4p1-5+deb11u3 arm64 Development machine: $ uname -a Linux 2B 6.1.0-35-amd64 #1 SMP PREEMPT_DYNAMIC Debian 6.1.137-1 (2025-05-07) x86_64 GNU/Linux $ lsb_release -a No LSB modules are available. Distributor ID: Debian Description: Debian GNU/Linux 12 (bookworm) Release: 12 Codename: bookworm VirtualBox Version 7.0.26 r168464 (Qt5.15.8) Virtual OS: Windows 10 Pro 64-bit (10.0, Build 19045) .NET version 4.0.30319.42000
Last updated: 2025-06-22

Post by dnordenberg on BOOL variable in OPC UA and modbus simultaneously ^{CODESYS Forge talk (Post)}
How can I have an BOOL variable that is read/write in both modbus TCP server and from OPC UA at the same time? Variables with %MX.n %QX.n addressing which is used for BOOL/coils in modbus server is not allowed in OPC UA symbol list on Schneider M251 controllers. I have already asked on Schneiders forum but there are not a lot of codesys experts over there :( So OPC symbols can't have a address and the modbus TCP server needs a address. So how should I do it then? It seems like an impossible combination. Since I want read/write access from both ways I can't just simply make a second variable and assign it the value of another since it would be a one way assignment. I also tried using VAR_CONFIG which then makes the address syntax %Q or %M in my main variable list and that fools OPC UA Symbol Configuration to allow it and then I add the complete %MX.n address of it in the VAR_CONFIG list. This semi works, I can toggle the BOOL from modbus but the OPC UA symbol seems to be read only. It displays symbol status but nothing happens when I toogle it. I think I need another way to have the variables and symbols pointing to the same bits in memory... My plan B is to write a BOOL array compare FB that saves a history bit from previous cycle and if that does not match current status at next cycle for either the OPC symbol or the modbus variable then it copies the new status over to the other. Maybe ugly but it's like my last alternative. Kind regards David
Last updated: 2025-07-14

Post by e13740e on Сalling the context menu from the keyboard ^{CODESYS Forge talk (Post)}
Hello. I have a question for you, perhaps you have an answer to it. Regarding calling the Context menu from the keyboard in Devices, specifically calling the context menu window from the keyboard via an assigned combination. Goal: to have the ability to navigationally add internal Objects (Methods, Properties) to Function Blocks from the keyboard without using the mouse. The Codesys environment interface does not allow Windows access to this via Shift+F10. Externally (outside the Codesys environment), the hotkey call for the context menu (Shift+F10) from the keyboard works in various environments, but at the same time, in Codesys it does not (it doesn't work). I have already tried various options on my own to achieve this (but unsuccessfully): Tools\Customize\Keyboard\Objects (the set combination does not give the desired result) Tools\Customize\Keyboard\Objects... (the set combination is extremely useful as it provides access to adding objects directly to Devices but does not provide the ability to add an internal object (Method/Property) to a Function Block). Thank you in advance for your help!!! P.S. I have already started trying to implement a script-based solution to call the context menu via AutoHotkey - by relocating the mouse cursor to the area of the navigational selection with a subsequent call of the context menu on it and relocating the mouse cursor back to its initial position. And in order not to "reinvent the wheel," I am writing this request to you!!!
Last updated: 2025-10-05

Post by e13740e on Сalling the context menu from the keyboard ^{CODESYS Forge talk (Post)}
Hello. I have a question for you, perhaps you have an answer to it. Regarding calling the Context menu from the keyboard in Devices, specifically calling the context menu window from the keyboard via an assigned combination. Goal: to have the ability to navigationally add internal Objects (Methods, Properties) to Function Blocks from the keyboard without using the mouse. The Codesys environment interface does not allow Windows access to this via Shift+F10. Externally (outside the Codesys environment), the hotkey call for the context menu (Shift+F10) from the keyboard works in various environments, but at the same time, in Codesys it does not (it doesn't work). I have already tried various options on my own to achieve this (but unsuccessfully): Tools\Customize\Keyboard\Objects (the set combination does not give the desired result) Tools\Customize\Keyboard\Objects... (the set combination is extremely useful as it provides access to adding objects directly to Devices but does not provide the ability to add an internal object (Method/Property) to a Function Block). Thank you in advance for your help!!! P.S. I have already started trying to implement a script-based solution to call the context menu via AutoHotkey - by relocating the mouse cursor to the area of the navigational selection with a subsequent call of the context menu on it and relocating the mouse cursor back to its initial position. And in order not to "reinvent the wheel," I am writing this request to you!!!
Last updated: 2025-10-05

Post by acc00 on Redundancy Codesys Runtime, Synchronization ^{CODESYS Forge talk (Post)}
Hi, I’m currently testing the Codesys Redundancy application with 2 Raspberry Pi, with the idea is of using in my project 2 Wago PFC200 and 1 Ethercat Master with 2 Remote IO. After I configure the redundancy, and one Pi is Active and the other is Passive, if I disconnect the Ethernet cable of the Active, the Passive become Standalone, which is good, but the problem is the following: -When I recover the Ethernet connection, both stay Standalone. They will NOT Sync until I do it manually in the Codesys environment. How to make the synchronization automatically? -If both Pi/PLC stays Standalone, who is managing the IO? (Ethercat and Serial) I have done a test with an Modbus Slave, where I am sending a counter that increase every second. And I see that when both PLC are standalone, they both keep an active connection with the Slave, and both write values. This does not seem good, since according to this in my project both PLC would try to control the IO at the same time. Note: The Codesys have an option (greyed out, not possible to select) which says “Auto Sync”. What is the purpose, and why I’m not able to select it? I'm using Codesys Control for Rapsberry Pi 64SL Runtime in my test environment (2xRaspberry Pi 4), with the idea of using Codesys Control PFC 200 Runtime in my project (2xWago PFC200 and 1 Ethercat Master with 2x Wago 750-354 Ethercat Fieldbus Coupler). Using the last Codesys 3.5 version (SP19 PAtch 5). I'd appreciate a lot any help on this questions!
Last updated: 2024-01-22

Post by r-niedermayer on C0564 Warning Message ^{CODESYS Forge talk (Post)}
Please see or Online Help on how to initialize variable before using them: https://content.helpme-codesys.com/en/CODESYS%20Development%20System/_cds_pragma_attribute_global_init_slot.html Regarding the Attribute global_init_slot: You can use this pragma to influence the order in which signatures are processed during global initialization. It can only be applied to signatures. By default, the initialization sequence for variables from global variable lists is undefined! However, if, for example, variables from one list depend on variables from another list, it is necessary to initialize one before the other. (Aee OLH and Syntax) The placeholder <slot> must be replaced by an integer value that defines the position in the initialization sequence.</slot> The default value is 50000. A lower value causes an earlier initialization! If several signatures have the same value for the 'global_init_slot' attribute, the order of their initialization remains undefined! Cautious application should therefore be considered! Example: The project contains f.e. two global variable lists GVL_1 and GVL_2. The global variable "A" is part of the global variable list GVL_1: {attribute 'global_init_slot' := '300'} VAR_GLOBAL A : INT:=1000; END_VAR The initialization values of the variables "B" and "C" of GVL_2 are dependent on the variable "A". {attribute 'global_init_slot' := '350'} VAR_GLOBAL B : INT:=A+1; C : INT:=A-1; END_VAR So if you set the 'global_init_slot' attribute of the global variable list GVL_1 to 300, i.e. to the lowest initialization value in the example, then it is ensured that the expression "A+1" is well-defined at the time of initialization of "B".
Last updated: 2024-01-30

Post by testlogic on Sending Sequential Modbus TCP Packets ^{CODESYS Forge talk (Post)}
I have a Modbus TCP slave device where I need to do sequential writes to the same register. The register I'm writing to is kind of like a command line, each packet is a command word encoded in Hexadecimal. I am having difficulty implementing this system in CoDeSys 3.5 SP19. I feel like the structure of the program should be something along the lines of (Pseudocode): ModbusTCPSend(Command Register, Command1) ModbusTCPSend(Command Register, Command2) ModbusTCPSend(Command Register, Command3) I have tried to implement this with a rising edge trigger wMot1OPCode := 16#E1; //Stop Motor & Kill Program xMot1SendOP := TRUE; //Send OP on rising edge xMot1SendOP := FALSE; //Reset wMot1OPCode := 16#9E; //Disable Motor xMot1SendOP :=TRUE; //Send OP on rising edge xMot1SendOP := FALSE; //Reset Where "wMot1OPCode" is the IO map for writing to the command register, and "xMot1SendOP" is the rising edge trigger for that modbus channel. However, this doesn't work. The device never responds to the modbus commands. It seems like the trigger variable is switched too quickly for modbus to send the packet. I know the modbus register is working, because I can set the channel to cyclic and the device will respond. However, I can't use this reliably because I need each command to be sent once, in order. Cyclic keeps re-sending the commands and seems like it could miss a command as well if one was sent in-between cycle time. I have also trying using the Application trigger as described by https://faq.codesys.com/pages/viewpage.action?pageId=24510480, but this is also not working for me. See attached picture for my FBD code. This seems like a simple function, I can't tell what I'm doing wrong here. Thanks for the help.
Last updated: 2024-03-06

Post by mp9876 on Device logon problem following fresh install ^{CODESYS Forge talk (Post)}
All screenshots are enclosed in MS Word document. NOTE; 4 questions features at the end. Any assistance would be greatly appreciated! Hi everyone, I am still having device logon problem following a fresh install Here are the STEPS I went through following a FRESH CODESYS Win 64 3.5.19.60 install on a different computer. ‘Gateway not configured properly’ when attempting to REFRESH from the Users and Groups. Then did Gateway manage and confirmed it was ok: This message popped out as it was a fresh install: YES then: Initially went with Administrator twice (user & password) but it did not like it. No device is responding to …: Continued by setting a new user Pressed OK and obtained the following message: Stopped and Restarted PLC at that point: Obtained the following: Attempted to login a 2nd time without success. Then I scanned the network to see if matching device can be detected: Only way to get it detected was to remove the tick in the ‘Hide non-matching devices…’ Attempted a WINK but got a return like this one: REFRESH either @ Users and Groups or @ Access Rights returns: Then created user ‘mp’ at Project level ang logged in: Understandably device user mp9876 was not valid for the Project. Device information A few questions comes to my mind following these connection attempts: 1- Gateway not configured properly message pops out because of a non-compatible device ? 2- Why would the device not be compatible ? 3- Any way to make the device compatible ? 4- Any ideas on how to get this connectivity problem to the device solved ?
Last updated: 2024-03-17

Post by duvanmoreno24 on Modbus writing on value change ^{CODESYS Forge talk (Post)}
Hi all, I want to know if someone has an idea of how I can write on value change in Modbus Codesys. I have a Wago PLC and I was used to work with E-cockpit which it was quite easy to do that without the necessity to trigger any value when there was a change in the variable ( I will put how easy is ). how you can see just changing the trigger in "On value Change" will do that channel writing automatically when It detects a change in those arrays. On the other hand, in Codesys if I enable the rising edge in Codesys It ask me to put a bool variable and if triggers is going to write that value. That is making me that I have to create a function or a logic to detect the change, the problem I have is that doing that is very tedious. I first approach I got it was to create a Function who returns a bool when the value change, but I tried to keep the old value but what is happening is that in Functions all the data is erased every cycle so I can not keep any Old value. so in the Main program the trigger is going to be TRUE all the time due, the old value is cero every cycle. The second approach I got it was using a function Block (POU_1) and it works but I dont want to instance that function for every Channel or value that I want to check if the value change, Basically if I have 200 values to write trhough modbus I have to create 200 instances of that function which I think it is not practicall at all. It should be a better way to implement this as e-Cockpit from Wago Does. However, I haven't been able to know how.
Last updated: 2024-03-26

Post by thysonfury on OPTO22 Groov Epic PR2 Modbus Comms Dropping out every 2 hours and 4 Mins ^{CODESYS Forge talk (Post)}
Hi after some assistance with an error on a Groov PR2 PLC. We have a few different communications set up as shown below: One Modbus TCP Slave Connection - ( Sending / Receiving Data from a PC ) Two Modbus TCP Master Connection - ( Reading Data from a UPS Panel and Reading Data Gas Chromatograph) One Modbus RTU Slave Connection 485 - (Reading Data from a fire and gas panel) One Modbus RTU Master Connection 485 - (Sending Data to a Telemetry Unit) All Licenses have been installed as per OPTO22 suggestions of the order below: Modbus TCP Master Modbus TCP Slave Modbus RTU Master Modbus RTU Slave When I check on License manager the RTU Master license seems to disappear on installing the RTU. (What ever reason I’ve been told this is “normal”). If I use Device License Read It will successfully read all the licenses correctly. Now the issue is every 2 hours and between 4. For what ever reason the communications seems to end and lock up for about 20 seconds. During this time even if I was logged into the PLC it would kick me off and I’d have to re type the password to enter. Most of the devices can handle this however the RTU flags up a communications failure at the SCADA and is raising alarms every 2 hours and 4 mins. We’ve had multiple people go through the code to check for anything obvious. Does anyone have any ideas?
Last updated: 2024-04-15

Post by thysonfury on OPTO22 Groov Epic PR2 Modbus Comms Dropping out every 2 hours and 4 Mins ^{CODESYS Forge talk (Post)}
Hi after some assistance with an error on a Groov PR2 PLC. We have a few different communications set up as shown below: One Modbus TCP Slave Connection - ( Sending / Receiving Data from a PC ) Two Modbus TCP Master Connection - ( Reading Data from a UPS Panel and Reading Data Gas Chromatograph) One Modbus RTU Slave Connection 485 - (Reading Data from a fire and gas panel) One Modbus RTU Master Connection 485 - (Sending Data to a Telemetry Unit) All Licenses have been installed as per OPTO22 suggestions of the order below: Modbus TCP Master Modbus TCP Slave Modbus RTU Master Modbus RTU Slave When I check on License manager the RTU Master license seems to disappear on installing the RTU. (What ever reason I’ve been told this is “normal”). If I use Device License Read It will successfully read all the licenses correctly. Now the issue is every 2 hours and between 4. For what ever reason the communications seems to end and lock up for about 20 seconds. During this time even if I was logged into the PLC it would kick me off and I’d have to re type the password to enter. Most of the devices can handle this however the RTU flags up a communications failure at the SCADA and is raising alarms every 2 hours and 4 mins. We’ve had multiple people go through the code to check for anything obvious. Does anyone have any ideas?
Last updated: 2024-04-15

Post by thysonfury on OPTO22 Groov Epic PR2 Modbus Comms Dropping out every 2 hours and 4 Mins ^{CODESYS Forge talk (Post)}
Hi after some assistance with an error on a Groov PR2 PLC. We have a few different communications set up as shown below: One Modbus TCP Slave Connection - ( Sending / Receiving Data from a PC ) Two Modbus TCP Master Connection - ( Reading Data from a UPS Panel and Reading Data Gas Chromatograph) One Modbus RTU Slave Connection 485 - (Reading Data from a fire and gas panel) One Modbus RTU Master Connection 485 - (Sending Data to a Telemetry Unit) All Licenses have been installed as per OPTO22 suggestions of the order below: Modbus TCP Master Modbus TCP Slave Modbus RTU Master Modbus RTU Slave When I check on License manager the RTU Master license seems to disappear on installing the RTU. (What ever reason I’ve been told this is “normal”). If I use Device License Read It will successfully read all the licenses correctly. Now the issue is every 2 hours and between 4. For what ever reason the communications seems to end and lock up for about 20 seconds. During this time even if I was logged into the PLC it would kick me off and I’d have to re type the password to enter. Most of the devices can handle this however the RTU flags up a communications failure at the SCADA and is raising alarms every 2 hours and 4 mins. We’ve had multiple people go through the code to check for anything obvious. Does anyone have any ideas?
Last updated: 2024-04-15

Post by gilad on CODESYS SoftMotion Generic DSP402 on WAGO PFC200 + Festo CMMT-AS: MC_Power stays Busy, Controlword remains 0 ^{CODESYS Forge talk (Post)}
Hello, I am trying to connect a Festo CMMT-AS-C4-3A-MP-S1 servo drive to a WAGO PFC200 (750-8210) using EtherCAT and CODESYS SoftMotion. Hardware PLC: WAGO PFC200 750-8210 Drive: Festo CMMT-AS-C4-3A-MP-S1 Communication: EtherCAT CODESYS version: Device description version 6.3.1.1 Drive firmware: 36.10.3 Current Status EtherCAT communication is working correctly: EtherCAT master = Running Drive detected and operational PDO input and output mapping is active Statusword, position and velocity are updating correctly Current PDO mapping: Outputs: 6040 Controlword -> %QW0 6060 Modes of operation -> %QB2 607A Target position -> %QD1 60FF Target velocity -> %QD3 Inputs: 6041 Statusword -> %IW2 6061 Modes of operation display -> %IB6 6064 Position actual value -> %ID2 606C Velocity actual value -> %ID3 SoftMotion Axis I added a SoftMotion CiA402 axis under the EtherCAT slave: Axis type: SM_Drive_GenericDSP402 Axis communication state: operational (100) No SoftMotion mapping errors anymore Problem MC_Power is executed with: Enable = TRUE bRegulatorOn = TRUE bDriveStart = TRUE but: Status = FALSE Busy = TRUE Error = FALSE ErrorID = SMC_NO_ERROR The axis remains in: SMC_AXIS_STATE.power_off DSP402 state = SWITCH_ON_DISABLED The most important observation: Statusword = 32784 (0x8010) Controlword (%QW0) remains 0 all the time SoftMotion never writes 6, 7, or 15 to the Controlword. Additional Information The axis status page reports: "The license is missing or invalid. The PLC runs in demo mode." I am not sure whether: The missing SoftMotion license prevents Controlword generation completely. The axis is still not correctly connected to the EtherCAT slave despite operational communication. There is an additional CiA402 configuration step required for the Festo CMMT-AS drive. Has anyone successfully used a Festo CMMT-AS MP drive with CODESYS SoftMotion Generic DSP402 on a WAGO PFC200? Any suggestions on what should be checked next would be greatly appreciated.
Last updated: 2026-06-24

Post by kishan on SMC_Interpolator / CNC Abort – ControlAxisByPos Sometimes Remains Busy and Axis Continues Moving ^{CODESYS Forge talk (Post)}
Hello, I am working with CODESYS SoftMotion CNC using a preprocessing chain, SMC_Interpolator, and SMC_ControlAxisByPos for controlling the CNC axes. I have noticed an issue when aborting CNC execution. When I execute the Abort command, I abort both the CNC preprocessing blocks and SMC_Interpolator. Normally the CNC process stops correctly. However, occasionally after the abort: SMC_Interpolator has already been aborted. CNC preprocessing has also been aborted/reset. But SMC_ControlAxisByPos.bBusy remains TRUE. The corresponding physical axis can still continue moving for some distance. This does not happen every time. My basic sequence is similar to: G-code / CNC preprocessing ↓ SMC_Interpolator ↓ Transformation ↓ SMC_ControlAxisByPos ↓ SoftMotion Axis When the operator requests CNC Abort, I set the Abort inputs of the interpolator and preprocessing function blocks. My questions are: Does SMC_Interpolator.bAbort only stop/reset the interpolator, or should it also stop the motion currently being executed by SMC_ControlAxisByPos? Can SMC_ControlAxisByPos remain Busy after the interpolator has been aborted? If bAvoidGaps = TRUE, could SMC_ControlAxisByPos still be trying to reach the last fSetPosition using the fGapVelocity / fGapAcceleration / fGapDeceleration settings after the interpolator has stopped? What is the recommended sequence for safely aborting a running CNC program? For example, should the sequence be something like: Stop / Abort Interpolator Disable SMC_ControlAxisByPos Execute MC_Stop for all physical axes Wait until all axes reach standstill Abort/reset preprocessing blocks and CNC queues Reset CNC state Re-enable axis controllers Or is there a recommended CODESYS CNC method for performing a complete CNC Abort? I would especially like to understand why SMC_ControlAxisByPos.bBusy can occasionally remain TRUE and continue moving the axis even though the interpolator and preprocessing blocks have already been aborted. CODESYS SoftMotion CNC is being used with real EtherCAT servo axes. Any explanation about the correct abort/stop sequence would be appreciated.
Last updated: 2026-09-25

Post by yannickasselin on Lenze i950 Servo and WAGO PFC200 ^{CODESYS Forge talk (Post)}
I don't have time to go through the whole manual but as I said earlier, the servo drive does not support any of the modes needed for SoftMotion Light to work. If you want to use the full SoftMotion, you could use SMC_Homing function block to do the homing. This function block does not use the Homing Mode. It still uses the CSP mode and does the logic in Codesys runtime instead of in the servo drive. Read the documentation about it to see if it fits your needs. But if your controller only supports SoftMotion Light, I am afraid you will not be able to use the i950. I do a lot of motion stuff with different servo brands. Some support all the modes needed for SoftMotion Light and some don't. You really need to make sure the modes are supported before choosing a brand over another. I tend not to use brand specific controllers in order not to be limited by their supported features. I usually choose a PC (Linux or Windows) and install the Codesys runtime and licences myself. This is the most flexible way to use Codesys in my opinion. Depending on how many axes are needed in your project, a full SoftMotion license may not be more expensive than SoftMotion Light because SoftMotion is available as Application based license whereas SoftMotion Light is not. But of course, SoftMotion is harder on the CPU than SoftMotion Light.
Last updated: 2026-02-13

Post by paulg on RasPi CAA Serial example - unexpected behavior during debug ^{CODESYS Forge talk (Post)}
I've trimmed down the CAA Serial Codesys example to only listen on one port but, when stepping through the Case structure in debug mode, it jumps out of the structure during a specific point in every scan (I'll point it out below after describing the setup and listing the code). I'm using a Pi 4 Model B, and I have an Arduino Nano Every plugged in via USB which is streaming the following serial message at 1 Hz: Time since opening connection: 1 s Time since opening connection: 2 s ...and so on. The Pi shows the Nano at /dev/ttyACM0 so I edited CODESYSControl_User.cfg to read: Linux.Devicefile=/dev/ttyACM The code in my PLC_PRG is (ignore some of the comments, I hadn't deleted them out from the original example): PROGRAM PLC_PRG VAR xStartTest : BOOL:= TRUE; iState : INT; xTestDone : BOOL;(* True, when the test was done succesfully *) (* Settings to communicate with the COM Port *) aCom1Params : ARRAY [1..7] OF COM.PARAMETER; como1 : COM.Open; comc1 : COM.Close; comw1 : COM.Write; comr1 : COM.Read; //sWrite : STRING := 'Test String!'; sRead : STRING(25); szRead : CAA.SIZE; xCom1OpenError : BOOL; xCom1CloseError : BOOL; xCom1WriteError : BOOL; xCom1ReadError : BOOL; END_VAR //This example shows the communication of two COM Ports with each other. //The first one writes a string of characters, which is read by the second one. //After successful execution, the two COM Ports are closed and the test is done. IF xStartTest THEN CASE iState OF 0: //The parameters are set for the COM Port aCom1Params[1].udiParameterId := COM.CAA_Parameter_Constants.udiPort; aCom1Params[1].udiValue := 1; // the correct Port should be adapted aCom1Params[2].udiParameterId := COM.CAA_Parameter_Constants.udiBaudrate; aCom1Params[2].udiValue := 115200; aCom1Params[3].udiParameterId := COM.CAA_Parameter_Constants.udiParity; aCom1Params[3].udiValue := INT_TO_UDINT(COM.PARITY.NONE); aCom1Params[4].udiParameterId := COM.CAA_Parameter_Constants.udiStopBits; aCom1Params[4].udiValue := INT_TO_UDINT(COM.STOPBIT.ONESTOPBIT); aCom1Params[5].udiParameterId := COM.CAA_Parameter_Constants.udiTimeout; aCom1Params[5].udiValue := 0; aCom1Params[6].udiParameterId := COM.CAA_Parameter_Constants.udiByteSize; aCom1Params[6].udiValue := 8; aCom1Params[7].udiParameterId := COM.CAA_Parameter_Constants.udiBinary; aCom1Params[7].udiValue := 0; //The first Port is opened with the given parameters como1(xExecute := TRUE, usiListLength:=SIZEOF(aCom1Params)/SIZEOF(COM.PARAMETER),pParameterList:= ADR(aCom1Params)); IF como1.xError THEN xCom1OpenError := TRUE; iState := 1000; END_IF //After a successful opening, the next state is reached IF como1.xDone THEN iState := 15; END_IF 15: // the reading process is started comr1(xExecute := TRUE,hCom:= como1.hCom, pBuffer:= ADR(sRead), szBuffer:= SIZEOF(sRead)); IF comr1.xError THEN xCom1ReadError := TRUE; END_IF //After completion the size of the written bytes are saved IF comr1.xDone OR comr1.xError THEN szRead := comr1.szSize; iState := 20; END_IF 20: // If everything was successful the ports are closed and the handles are released comc1(xExecute := TRUE,hCom:= como1.hCom); IF comc1.xError THEN xCom1CloseError := TRUE; END_IF IF comc1.xDone OR comc1.xError THEN iState := 25; END_IF 25: // The first port is closed and the used handle released xTestDone := TRUE; xStartTest := FALSE; iState := 0; como1(xExecute := FALSE); comw1(xExecute := FALSE); comc1(xExecute := FALSE); ELSE iState := 0; END_CASE END_IF I realize as I write this that the .udiPort should be 0 and not 1, but that shouldn't be causing the issue I'm seeing. I'm forcing xStartTest:=TRUE every scan so that I can step into each line and observe what's happening. What I see is that the port parameters are set and the port is opened with no errors, but the code jumps out of the case structure to the last line every time it reaches (and I step into) the iState:=15 line (at the end of the iState:=0 block). So every scan cycle it goes through the block for iState=0 and jumps out at the same spot. I'm a little new to PLC programming so I may be misunderstanding the flow, but shouldn't this case structure keep moving down in the same scan? If it only handles one case per scan, why doesn't the value of iState persist? Thanks! Update: I restarted the Codesys control today and I was then able to see an error for como1.eError of "WRONG_PARAMETER". I tried doing some digging and another post made me think I should add another line to CODESYSControl_User.cfg, so I now have: [SysCom] Linux.Devicefile=/dev/ttyACM portnum := COM.SysCom.SYS_COMPORT1 So now when I set .udiPort to 1, I get "NO_ERROR" but I also don't read anything from the port (i.e. szRead = 0 always). If I try setting the port to 0 (which I'm confused about, because I added a COMPORT1 line but the device shows on the Pi as ACM0), I get the "WRONG_PARAMETER" error again. Is there an easier way to troubleshoot the Pi and view what ports the Codesys runtime is actually able to see while the Pi is running?
Last updated: 2024-06-06

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