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Post by mavitia on Application based license problem - Modbus TCP CODESYS Forge talk (Post)
I am running ubuntu on a raspberry pi, and installed an application based license Control Basic M on it, it runs a demo program fine, does not timeout etc. however, when I add a modbus TCP device, I start getting errors: <Entry severity="error" component="CmpApp" user="nobody" timestamp="12/18/2023 3:49:42 PM" infoId="24">Online change denied. Application Application is in exception state!</Entry> <Entry severity="error" component="CmpApp" user="nobody" timestamp="12/18/2023 3:49:42 PM" infoId="68">Download failed: Application=Application</Entry> <Entry severity="exception" component="CmpApp" user="nobody" timestamp="12/18/2023 3:49:41 PM" infoId="0">Application app=Application has invalid license metrics!</Entry> the modbus tcp slave runs, and the counter ticks up, however, when I call the variables on the %IX0.0 in my program, and try to upload the changes, I am getting the error messages which stop the program as far as I understand, the application based, M includes 2 fieldbus instances, but on the other side is fairly new, anything obvious I am missing out here?
Last updated: 2023-12-18

Post by wollvieh on Display minutes as hours & minutes CODESYS Forge talk (Post)
Here a code for an Operation Counter with : days,hours,minutes,seconds as an example, maybe it points you the right direction ? FUNCTION_BLOCK OperationDayHour VAR_INPUT IN : BOOL; // Betrieb Takt : BOOL; // 1Hz Systemtakt END_VAR VAR_OUTPUT BetrTag : UDINT; // Ausgabe Betriebstage Betrstd : UDINT; // Ausgabe Betriebsstunden Betrmin : UDINT; // Ausgabe Betriebsminuten Betrsec : UDINT; // Ausgabe Betriebsekunden BetrString : STRING; // Ausgabe als String END_VAR VAR ///Erkennung Taktflanke Flanke: R_TRIG; END_VAR VAR_IN_OUT BetrsecAbsolut: UDINT; //Ein/Ausgangsvariable Betriebssekunden RETAIN !!! END_VAR Flanke(CLK:= Takt, Q=> ); (*Erkennung Taktflanke*) IF (IN AND Flanke.Q) THEN (*Sekunden hochzählen*) BetrsecAbsolut := BetrsecAbsolut + 1; END_IF Betrsec := BetrsecAbsolut MOD 60; Betrmin := ( BetrsecAbsolut / 60) MOD 60; Betrstd := ( BetrsecAbsolut / 60 / 60 ) MOD 24; BetrTag := ( BetrsecAbsolut / 60 / 60 /24 ); BetrString := RIGHT ( UDINT_TO_STRING( BetrTag + 100000),5); BetrString := CONCAT (BetrString, 'd_'); BetrString := CONCAT (BetrString,RIGHT ( UDINT_TO_STRING( Betrstd + 100000),5)); BetrString := CONCAT (BetrString, 'h_'); BetrString := CONCAT (BetrString, RIGHT ( UDINT_TO_STRING( Betrmin + 100),2)); BetrString := CONCAT (BetrString, 'm_'); BetrString := CONCAT (BetrString, RIGHT ( UDINT_TO_STRING( Betrsec + 100),2)); BetrString := CONCAT (BetrString, 's');
Last updated: 2024-05-27

Post by garyl on Comments in arrays and assigning RST coil's to 600 outputs CODESYS Forge talk (Post)
Hello all, im working on a project that requires me to convert an old automation direct DirectSoft PLC d2-250-1. One of the problems im encountering is that all of the comments are attached to members of the different addresses. When i convert the addresses (1777 "C" registers, 777 X registers, and 20,0000 V registers) im running into difficulties keeping the inputs/outputs correct since they are missing documentation. Is there a good way to retain the comments of the indexes in the array? Secondly, initially i was declaring the "C" and "V" addresses individually and this worked to retain the comments as to which register did what, however i ran into a problem when one rung reset (or set to 0) approximately 600 C Addresses. Since each tag is separately declared this proved to be nearly impossible without a literal wall of code that attempted to crash the program. So i converted all of the registers (C,X,Y,V) into separate structs, declared them as arrays and pointed all of the original call outs in the program to the newly defined structs. However i have now lost comments and the program is very hard to follow. Thanks for any help with this issue.
Last updated: 2023-08-31

Post by toby on Ethercat Servo Setup CODESYS Forge talk (Post)
Hi Everyone, I have a simple project with a single servo, but its my first time using Codesys and motion, so I'm a little confused and lost, I've tried to read the tutorial online, but I'm not having much luck sorry. Can I please ask for some pointers. I have a ComfilePi HMI (Raspberry Pi) communicating to a Omron R88D-1SN08H-ECT amplifier. Please see the attached project file (which is better for sharing, the project file, or a archive?). This file was simply for testing the motion of the servo before anything else is tested with it. The project simply rotates the servo 1 rotation when called for, but the speed can vary based on user input. Nothing much fancy. As yet, I haven't had any servo movement, no errors on the amplifier display. How do I link the motion FBs to the physical drive? Thank you very much for any help you can offer. I'm sorry if I'm doing something very stupid or basic and getting it wrong. Have a good day. Toby
Last updated: 2023-09-20

Post by vassilis91 on EtherCat-Rexroth Drive lost connection or no? CODESYS Forge talk (Post)
Hi all, i am encounter a mystery problem with a build with rexroth drives at my work. At my company we are make a machine with two Rexroth Indradrives . The two drives are goes by ethercat protocol . To be more specific i am going from my plc to the Beckoff El1100 coupler and after to the first drive and from the first drive to the second. The second drive works with no problem but the first(motor) sometimes without any pattern start to make a mysterious noise like stop and suddenly goes on again. If i couldn't hear the noise from the motor i couldn't Imagine that this happen. After a lot of research i see that sometime i have some strange zeros from the drive to the plc? Really i am in a deadlock and I don't know how to continue. From the other side the values on the other drive(second)are stable . The problem maybe: https://youtube.com/shorts/g7PCFLUaDUI?si=eiq0F2IzhQZax2e2
Last updated: 2023-10-25

Post by toby on Ethernet/IP communication with Omron NX1P2 CODESYS Forge talk (Post)
Hey guys, I'm very much a noob with networking, it's my achillies heel, and this is my first networking project using Ethernet/IP. Any help offered is GREATLY appreciated. I'm trying to network a Codesys Project with an Omron NX1P2 PLC. I'm using EIP due to hardware restrains. I've added the fieldbus, EIP scanner (as the master), and made a Network Variable List. On the Sysmac Studio end, I've made the variables and set them to network inputs/outputs, registered them in EIP settings, but when I try to set the target device (the Codesys project), I suspect I need to import an EDS file for the EIP mapping. Back in the Codesys project, I'm not sure how to: - Make an EDS file to share with Sysmac Studio - How to link the target device (Omron PLC) to the EIP fieldbus - How to map the inputs from the Omron PLC. Im sorry for my very open request for help, i'm kind of lost looking through the various forums/video/tutorials as many of them dont match what im trying to do. Any help, or sample programs would be so so greatly appreciated. If you need any further clarifications, please feel free to ask. Thanks in advance, Toby
Last updated: 2024-01-24

Post by rmaas on Fieldbus has lost synchronicity CODESYS Forge talk (Post)
Hi, On a gantry system with 2 axis i am getting the following error: SMC_DI_FIELDBUS_LOST_SYNCRONICITY This happens random, sometimes it happens every 5 minutes and sometimes no error for 2 hours... The Setup: - Using codesys 3.5 SP20 with all latest libs... - Kontron AL Pi-Tron CM4 with Preempt realtime patch (Raspberry Pi 4) - Codesys runtime 4.11.0.0 (single core) - CODESYS Control for Raspberry Pi SL licensed - Softmotion + CNC + Robotics licensed - 2x Leadshine EL8-EC400 servo drives - Axis group for a 2-axis T-Gantry Ethercat network wiring: Ethercat master softmotion -> Beckhoff EK1100 -> Servo drive #1 -> Servo drive #2 Ethercat Cycle time = 4ms Max Jitter = 140~150 What i have tried so far: - changed the sync offset from 20% to 30% - changed ethercat task priority from 1 to 0 Running tasks: - Ethercat tast: Prio = 0, Interval = 4ms - Main task: Prio = 1, Interval = 8ms - Visu task: Prio = 31, Interval = 100ms - Softmotion planning task: Prio = 15, Freewheeling - 3 other default tasks that were created by AC_Persist Motion fb's are called in the ethercat task... Does anyone have an idea how to fix this? Any help is greatly appreciated!
Last updated: 2024-04-11

Post by xgongx on What is the insights of IoDrvEtherCAT.DCInSyncWindow? CODESYS Forge talk (Post)
It is well known that you need to increase the value of IoDrvEtherCAT.DCInSyncWindow to solve the "Fieldbus lost synchronicity" issue. In the official document, IoDrvEtherCAT.DCInSyncWindow is explained as the toleration of a certain jitter. But the official document doesn't explain what kind of the jitter is. Is it the jitter of DC sync deviation, master timer or something else? It is very important to know the insights of IoDrvEtherCAT.DCInSyncWindow. For example, if it is the toleration of DC sync deviation, and the official recommending value is 200us for CODESYS SoftMotion. It means maximum of DC sync deviation is 200us. It is unacceptable for some high precision motion control tasks, for example high speed gear task, etc. Increasing the value of IoDrvEtherCAT.DCInSyncWindow will increase the deviation of motor rotation sync if it is the toleration of DC sync deviation. So, would anyone tell me what the insights of IoDrvEtherCAT.DCInSyncWindow is? Thanks.
Last updated: 2024-07-09

Post by karel-bas on Loosing connection to emulation running on Linux CODESYS Forge talk (Post)
Hello, I am trying to emulate my code but for some reason my Codesys IDE keeps loosing connection to the emulator. I am constantly pinging virtual machine on which its running and its running fine, but codesys refuses to reconect to it, and is not able to rediscover it. Codesys 3.5 SP20 Patch 1 I have linux installed like image in attachment.(using version 4.12) Linux VM is set up to use up to 4 cores and 8gb of ram, with nothing else runing on it. I dont have a license so I am aware that the emulation shouldnt run for more then 120 minutes I am able to, login, get sysinfo, reboot etc from codesys IDE for certain period of time (5minutes) then my connection gets lost, sometimes I can login again, but sometimes i have to reboot the VM. Any suggestions what might be the issue ?
Last updated: 2024-09-19

Post by naps on cant install runetime on 750-8202 CODESYS Forge talk (Post)
Hello, im trying to install the 3.5 Runtime on a a fresh image on my 750-8202. Product Description: WAGO 750-8202 PFC200 CS 2ETH RS Firmware Revision: 03.10.08(22) ~~~ df -h Filesystem Size Used Available Use% Mounted on ubi0:rootfs.1 82.5M 66.5M 11.8M 85% / devtmpfs 117.8M 16.0K 117.8M 0% /dev none 118.3M 12.0K 118.3M 0% /tmp none 118.3M 0 118.3M 0% /media none 4.0M 136.0K 3.9M 3% /var/log none 118.3M 112.0K 118.2M 0% /var/run none 118.3M 0 118.3M 0% /var/lock none 118.3M 0 118.3M 0% /var/tmp none 118.3M 0 118.3M 0% /sys/fs/cgroup tmpfs 118.3M 48.0K 118.2M 0% /run /dev/ubi0_1 58.6M 3.4M 52.2M 6% /home /dev/ubi0_1 58.6M 3.4M 52.2M 6% /settings /dev/ubi0_1 58.6M 3.4M 52.2M 6% /log ~ After installation and reboot i have still the wago webinterface. No runtime on Information Tab and the Runtime button from the configuration tab is lost. iv try it with firmware 22 and 21. Same problem. What can i do?
Last updated: 2024-09-29

Post by acc00 on Redundancy Codesys Runtime, Synchronization CODESYS Forge talk (Post)
Hi, I’m currently testing the Codesys Redundancy application with 2 Raspberry Pi, with the idea is of using in my project 2 Wago PFC200 and 1 Ethercat Master with 2 Remote IO. After I configure the redundancy, and one Pi is Active and the other is Passive, if I disconnect the Ethernet cable of the Active, the Passive become Standalone, which is good, but the problem is the following: -When I recover the Ethernet connection, both stay Standalone. They will NOT Sync until I do it manually in the Codesys environment. How to make the synchronization automatically? -If both Pi/PLC stays Standalone, who is managing the IO? (Ethercat and Serial) I have done a test with an Modbus Slave, where I am sending a counter that increase every second. And I see that when both PLC are standalone, they both keep an active connection with the Slave, and both write values. This does not seem good, since according to this in my project both PLC would try to control the IO at the same time. Note: The Codesys have an option (greyed out, not possible to select) which says “Auto Sync”. What is the purpose, and why I’m not able to select it? I'm using Codesys Control for Rapsberry Pi 64SL Runtime in my test environment (2xRaspberry Pi 4), with the idea of using Codesys Control PFC 200 Runtime in my project (2xWago PFC200 and 1 Ethercat Master with 2x Wago 750-354 Ethercat Fieldbus Coupler). Using the last Codesys 3.5 version (SP19 PAtch 5). I'd appreciate a lot any help on this questions!
Last updated: 2024-01-22

Post by cdutz on Problems connecting to Codesys 4.9.0.0 runtime on my Wago PFC200 CODESYS Forge talk (Post)
Hi all. I am currently struggling to get my Wago PFC200 running the Codesys Runtime in version 4.9.0.0 working. I am using Codesys V3.5SP19. I updated the PFC200 to the firmware version 04.01.10(23) after having tried the latest version (04.03.03(25) from Wago and not being able to start the runtime. After reading version 23 was needed, I changed to that and at least was able to have it start the codesys runtime. I also installed the "Codesys Control for PFC200 SL 4.9.0.0" plugin for Codesys to install the Codesys runtime in version 4.9.0.0 as well as update the Gateway on the device. While I seem to be able to connect to the gateway on the PLC (the dot is green) and when doing a scan, I do now find my PFC200, which is a huge improvement to before, where with firmware version 25 it just failed to start the runtime and I never found any device when doing a scan. Unfortunately I don't seem to be able to connect to the PLC in codesys. I logged in via SSH and changed the password and I can see that this password is correct as the stuff in the Codesys PFC200 tools tab only works if I use my changed password. And I used those credentials to update the installed Runtime version, which the log claimed to have worked fine. Now whenever I try to connect to the device found in the scan, I get a authentication pop-up with empy device name, device address: 000A. As User I use "root" and as password the password that I changed it to. As a response I just get "Ungültige Benutzerauthentifizierung auf dem Gerät" (Eng. probably something like "Invalid user authentication on the device". What could I be doing wrong? Admittedly I'm a bit lost here :-/ Chris
Last updated: 2023-08-26

Post by gallusrrr on usb2can in Codeysy 3.5 Can Gateway CODESYS Forge talk (Post)
Hallo und guten Morgen, Ich danke für die Rückmeldung. ich habe das oben geschriebene durchgeführt und auch festgestellt das mit die Commandos für die Can befehle noch fehlen. (Google angeschmissen und geschaut auch gefunden) sudo apt-get install can-utils (damit auch jemanden anders der Post hilft) Anschließend habe ich das CAN System komplett aufgebaut so das ich mit einen anderen CAN Adapter schauen konnte ob die Nachricht auch ankommt. die Nachricht kommt an :) danach habe ich follgende Ausgabe: pi@Codesys:~ $ sudo ip -s -d link show can0 3: can0: <noarp,up,lower_up,echo> mtu 16 qdisc pfifo_fast state UP mode DEFAULT group default qlen 10 link/can promiscuity 0 allmulti 0 minmtu 0 maxmtu 0 can state ERROR-ACTIVE restart-ms 0 bitrate 250000 sample-point 0.875 tq 250 prop-seg 6 phase-seg1 7 phase-seg2 2 sjw 1 brp 12 gs_usb: tseg1 1..16 tseg2 1..8 sjw 1..4 brp 1..1024 brp_inc 1 clock 48000000 re-started bus-errors arbit-lost error-warn error-pass bus-off 0 0 0 0 0 0 numtxqueues 1 numrxqueues 1 gso_max_size 65536 gso_max_segs 65535 tso_max_size 65536 tso_max_segs 65535 gro_max_size 65536 parentbus usb parentdev 1-1.4:1.0 RX: bytes packets errors dropped missed mcast 3549 819 0 0 0 0 TX: bytes packets errors dropped carrier collsns 32 4 0 0 0 0</noarp,up,lower_up,echo> (Sorry habe kein Speicherplatz im Web um Bilder anzuzeigen..) man kan sehen das die Nachricht abgeht und auch 32 Byte Empfangen worden sind. Die nachricht ist auch am anderen CAN Adapter sichtbar gewesen. Wie bekomem ich den einrichteten Adapter in Codesys rein? das ich den Befehl sudo ip link set can0 up type can bitrate 500000 das ich die Einrichtungs des Can Adapters noch in die Rasperry Start rutine nehmen muss ist mir klar. Ich bedanke mich .
Last updated: 2024-01-18

Post by smeitink on Timeout Error in Modbus Communication with WAGO PFC200 and iEM2050 Meter using 750-652 Module CODESYS Forge talk (Post)
Hi all, I'm looking for help with an issue I've come across while trying to facilitate Modbus communication between a WAGO PFC200 PLC using a 750-652 communication module and an iEM2050 Series Single Phase Energy Meter. I believe to have everything wired and setup correcty, but I keep running into a "Error time out" message, and by now I don't really know what else to try. My setup is as follows: A PFC200 Wago PLC, which has 2 750-652 Serial Interfaces extension modules connected to its field bus. I'm using one of these to talk to a Schneider iEM2050 - kWh-meter over modbus. I have connected terminal 23 (A) of the iEM2050 to connector 6 (A) on the 750-652. I have connected terminal 24 (B) of the iEM2050 to connector 2 (B) of the 750-652. I'm using 200mm of twisted together wires to connected them both, and I have placed a 120 ohm resistor between A and B at both ends. I've attached relevant pinout images to this post. I then wrote a simple program that configures the Mobus port, as per the datasheet of the iEM2050. You can find an image of the relavent page attached to this post too. This is my program: PROGRAM PLC_PRG VAR Master: FbMbMasterSerial; xIsConnected: BOOL; xError: BOOL; iIndex: INT := 1; xTrigger: BOOL; utQuery : typMbQuery := ( bUnitId := 1, // The Modbus unit or slave address bFunctionCode := 4, // Function code for reading input registers uiReadAddress := 1829, // adress for the Power on off counter uiReadQuantity := 1 // Quantity of registers to read ); iStep: INT; oStatusModbus: WagoSysErrorBase.FbResult; utResponseModbus: typMbResponse; xConnect: BOOL := FALSE; delayTimer: TON; END_VAR Master( xConnect:= xConnect, I_Port:= _750_652_24_1, udiBaudrate:= 9600, usiDataBits:= 8, eParity:= WagoTypesCom.eTTYParity.Even, eStopBits:= WagoTypesCom.eTTYStopBits.One, eHandshake:= WagoTypesCom.eTTYHandshake.None, ePhysical:= WagoTypesCom.eTTYPhysicalLayer.RS485_HalfDuplex, xIsConnected=> xIsConnected, xError=> xError, oStatus=> oStatusModbus, eFrameType:= WagoAppPlcModbus.eMbFrameType.RTU, tTimeOut:= T#5S, utQuery:= utQuery, xTrigger:= xTrigger, utResponse:= utResponseModbus); delayTimer(IN := TRUE, PT := T#3S); // Use the Q output of the timer to set xConnect after the delay IF delayTimer.Q THEN xConnect := TRUE; END_IF CASE iStep OF 0: //Wacht totdat de master de poort geopend heeft IF xIsConnected THEN iStep := 1; END_IF 1: //Stuur request naar de slave xTrigger := TRUE; iStep := 2; 2: //Wacht totdat de master klaar is met het afhandelen van de request IF NOT xTrigger THEN iStep := 3; END_IF END_CASE The TON delay before opening the port is due to a an error I encountered when opening it straight away. This seems to be a bug, as described here. However, the TON solved that particular issue. I tried reading multiple registers, but like I said, I still always end up with the "Error time out". What else can I test or try at this point?
Last updated: 2024-02-24

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