Post by mtho on JSON Utilities - JSON file written with invalid structure ^{CODESYS Forge talk (Post)}
I'm using the JSON Utilities SL library to write configurations in my program to a file. I'm generating the JSON data using the builder function block and all appears to work correctly. When I write the jsondata to file, I'm finding that some of the JSON elements are not being written in the right location in the file. Rather than writing they keys under the parent object, they get written outside the root JSON object at the end of the file. If I then try to read the file back into the program, I get an invalid_structure error. I don't get any errors when populating the JSON data or when writing the file. I attached an example of the JSON writer output. The problems begin with key P200. Each P200 should go under MBR1 through MBR3. Among the rest of the keys, they are supposed to be under different parent objects. I am using default values for wsLineBreak and encoding.
Last updated: 2024-03-06

Post by manuknecht on High Cycle Times for SoftMotion_PlanningTask when using AxisGroup ^{CODESYS Forge talk (Post)}
Hello all I am using an AxisGroup with the Gantry2 Kinematics to move a 2D-Gantry system. When creating the AxisGroup, the SoftMotion_PlanningTask is created automatically with a cycle time of 2 ms in my case. I realized that the maximum cycle time of this task can spike to very high values (up to 60 ms) at lower speeds of the motion, leading to synchronization issues and errors on the axes. The same behaviour - though not as drastic - can be observed with virtual axes too. Is this behaviour intended or to be expected? Can the cycle time or type of the SoftMotion_PlanningTask be changed to prevent these errors? Or is there another fix for this issue? I tried changing the cycle type to Freewheeling, which solved the synchronization issues, but caused an error on the AxisGroup after a while, reading SMC_CP_QUEUE_UNDERRUN. Thanks in advance and best regards Manuel
Last updated: 2024-03-07

Post by umdee on Error when monitoring LAD programs ^{CODESYS Forge talk (Post)}
System Information from the computer being used: OS Name Microsoft Windows 11 Pro Version 10.0.22631 Build 22631 Other OS Description Not Available OS Manufacturer Microsoft Corporation System Manufacturer Dell Inc. System Model Latitude 5500 System Type x64-based PC System SKU 08B9 Processor Intel(R) Core(TM) i7-8665U CPU @ 1.90GHz, 2112 Mhz, 4 Core(s), 8 Logical Processor(s) BIOS Version/Date Dell Inc. 1.3.11, 6/11/2019 SMBIOS Version 3.2 Embedded Controller Version 255.255 BIOS Mode UEFI BaseBoard Manufacturer Dell Inc. BaseBoard Product 0M14W7 BaseBoard Version A00 Platform Role Mobile Secure Boot State On PCR7 Configuration Elevation Required to View Windows Directory C:\WINDOWS System Directory C:\WINDOWS\system32 Boot Device \Device\HarddiskVolume1 Locale United States Hardware Abstraction Layer Version = "10.0.22621.2506" User Name CARDASSIA-IX\Engineer Time Zone Eastern Daylight Time Installed Physical Memory (RAM) 16.0 GB Total Physical Memory 15.8 GB Available Physical Memory 4.67 GB Total Virtual Memory 18.5 GB Available Virtual Memory 2.52 GB Page File Space 2.63 GB Page File C:\pagefile.sys Kernel DMA Protection Off Virtualization-based security Not enabled Windows Defender Application Control policy Enforced Windows Defender Application Control user mode policy Off Device Encryption Support Elevation Required to View Hyper-V - VM Monitor Mode Extensions Yes Hyper-V - Second Level Address Translation Extensions Yes Hyper-V - Virtualization Enabled in Firmware Yes Hyper-V - Data Execution Protection Yes
Last updated: 2024-03-19

Post by danieldiaz on Problem with FB execution ^{CODESYS Forge talk (Post)}
Hello everyone, I've been working on a system which needs an error function, with this purpose I've created a FB programmed in LD, after debugging I run the simulation. It seems that the variable linked to a coil doesn't change the value when the contacts are associated to input variables. When I use internal variables the logic works properly. I don't know if the problem is related to the variables definition or with the logic program. As you can see in the image, I1 and I2 are variables declared on the FB, the rest are input variables. If I force the eStop and Reset signals to TRUE the coil value should change, but it doesn't. However in the second network if I1 is TRUE the coil change to TRUE as it has to be. To sum up, my doubt is why that coil doesn't change its value? I would like someone to shed a light on this. Thanks!
Last updated: 2024-04-02

Post by squiggleypuff on Can't Add New Version of Modbus TCP Master ^{CODESYS Forge talk (Post)}
I'm having a tough time trying to get Modbus working on a Festo CPX-E PLC; it throws these pre-compiler errors as soon as I add in my Modbus TCP Master 3.5.12.30 to my project: I'm confused about the C0046 error, as I have IODrvModbusTCP 4.3.0.0 Library installed. So I thought maybe I needed to use the newest Modbus TCP Master 4.3.0.0, which is in my device repository: However, whenever I go to add this underneath the Ethernet adapter (which is version 4.2.0.0), the only TCP Master version available is the old 3.5.12.30 one, even if I have Display all versions checked.: I even went so far as to delete the old version, but then there were no options to add a Modbus TCP Master under my Ethernet adapter. What needs to be done to use the newest Modbus TCP Master? Or are these pre-compiler errors unrelated and I'm missing something? Any help greatly appreciated.
Last updated: 2024-04-04

Post by william-blandon on RecipeManCommands.ReloadRecipes ^{CODESYS Forge talk (Post)}
Hi Dave. Thanks for your answer. I still struggling with this. I have done everything according with the Codesys help even I have looked in detail at the example. I have double checked the recipe manager configuration and the use of all the methods. There are two methods that do not work as expected. I'm using Codesys 3.5.19.20 and recipe management 4.4.0.0 .CreateRecipe just create a recipe in the recipe definition but do not create the file. This have a walk around just giving a .ReadAndSaveRecipe afterwards. .ReloadRecipes do nothing but do not generate any error as well. After calling it I call the .GetRecipeCount and the number is always 0. When I create a new recipe (using the function block methods) then the number changes. Looks like this method is looking to the wrong directory finding nothing. I don't know if there is a missing configuration in the CODESYSControl.cfg file. I'm thinking in a walk around for this but I need to create a strings array with the recipe names as retentive and making all the management when deleting and adding recipes. Have had some one the same problem?
Last updated: 2024-05-23

Post by fajean on CODESYS control on RPi starts, shortly runs, then exits ^{CODESYS Forge talk (Post)}
I have a Raspberry Pi 4 we have been using for years to run CODESYS for development purposes. I recently have had to re-install the OS (Raspberry OS lite). The only change to the default configuration is not creating the "pi" user during install. I (apparently successfully) installed the 4.10.0.0 control on the Raspberry Pi. We have licences on a dongle. I am able to start the control. systemctl status shows it as running for a little while (exactly, precisely 30 seconds as per my tests, every time), then it becomes exited. I can restart the control, and the same thing happens again. Every time. In the brief moments it is running, I can log in to the PLC. Working fast and restarting the control many times, I have been able to configure users. I have been able to download my application. I have been able to run the application, and stop on a breakpoint. I have been able to connect with the licence manager and confirm the dongle is detected and licences are listed as OK. I see nothing wrong until the service just exits. I have found nothing in the logs. It is like the runtime just terminates with no error code or message after exactly 30 seconds. Any help would be appreciated.
Last updated: 2024-06-13

Post by kaotic2499 on Upgraded Raspberry 2b to Raspberry 5, Trends Broken? ^{CODESYS Forge talk (Post)}
Hello! Raspberry pi 2b just is getting a bit slow so decided to go for a Raspberry 5. Project is now upgraded to suit Pi 64 SL... so, now although everything runs perfectly... for some reason my trends will not save! its driving me nuts... ^Tried merging tasks with main program & trends ^tried re-prioritizing tasks (shifting 1 - 31 etc) ^Recreated the Trend Recording manager from scratch ^Tried swapping persisitant vars to GVL Retains then non-retains... (Project attached is as per before trial&error) Raspberry Pi 2b still runs "perfectly" though its very chuggy (Still saves the trends, note this is of an pretty much identical project minus the device compatibility) Does anyone have any advice to offer? project attached.... I feel it could be outside of Codesys itself causing the issues, but cant see/find anything on the internet to assist (or anyone else with the same problem as me...) Can attach project in another format (non archive) any assistance is much appreciated!
Last updated: 2025-10-19

Post by vtec35 on search runtime 4.9.0.0 for pi 3 ^{CODESYS Forge talk (Post)}
yes but impossible to upload runtime 4.9.0.0 now we have put an image on the sd card with 4.13.0.0, i have 27 error message to this type, and if i test some output not work, et some work ------ Processus de compilation entamé : application : Device.HiddenOnlineConfigModeApp ------- Affecter un type à un code... [ERREUR] conditionneuse_camphre-ssa-05-02-24-V3 maj 241025: C0032: Le type 'Type inconnu : 'ADR(GVL_Io_73f6cbf3_7be8_4500_8421_47e565d899a0_HPS_1.Io_73f6cbf3_7be8_4500_8421_47e565d899a0_HPS_1)'' ne peut pas être converti en type 'POINTER TO IoConfigParameter' [ERREUR] conditionneuse_camphre-ssa-05-02-24-V3 maj 241025: C0077: Type inconnu : 'GVL_Io_73f6cbf3_7be8_4500_8421_47e565d899a0_HPS_1.Io_73f6cbf3_7be8_4500_8421_47e565d899a0_HPS_1' [ERREUR] conditionneuse_camphre-ssa-05-02-24-V3 maj 241025: C0046: Identificateur 'GVL_Io_73f6cbf3_7be8_4500_8421_47e565d899a0_HPS_1' non défini [ERREUR] conditionneuse_camphre-ssa-05-02-24-V3 maj 241025: C0032: Le type 'Type inconnu : 'ADR(GVL_Io_1b6dcc3b_ae11_4288_b9a9_86f9323448d1_HPS_1.Io_1b6dcc3b_ae11_4288_b9a9_86f9323448d1_HPS_1)'' ne peut pas être converti en type 'POINTER TO IoConfigParameter' [ERREUR] conditionneuse_camphre-ssa-05-02-24-V3 maj 241025: C0077: Type inconnu : 'GVL_Io_1b6dcc3b_ae11_4288_b9a9_86f9323448d1_HPS_1.Io_1b6dcc3b_ae11_4288_b9a9_86f9323448d1_HPS_1' [ERREUR] conditionneuse_camphre-ssa-05-02-24-V3 maj 241025: C0046: Identificateur 'GVL_Io_1b6dcc3b_ae11_4288_b9a9_86f9323448d1_HPS_1' non défini [ERREUR] conditionneuse_camphre-ssa-05-02-24-V3 maj 241025: C0032: Le type 'Type inconnu : 'ADR(GVL_Io_5ae6fa5a_c197_4038_9581_03e1650806a0_HPS_4.Io_5ae6fa5a_c197_4038_9581_03e1650806a0_HPS_4)'' ne peut pas être converti en type 'POINTER TO IoConfigParameter' [ERREUR] conditionneuse_camphre-ssa-05-02-24-V3 maj 241025: C0077: Type inconnu : 'GVL_Io_5ae6fa5a_c197_4038_9581_03e1650806a0_HPS_4.Io_5ae6fa5a_c197_4038_9581_03e1650806a0_HPS_4' [ERREUR] conditionneuse_camphre-ssa-05-02-24-V3 maj 241025: C0046: Identificateur 'GVL_Io_5ae6fa5a_c197_4038_9581_03e1650806a0_HPS_4' non défini [ERREUR] conditionneuse_camphre-ssa-05-02-24-V3 maj
Last updated: 2025-10-26

Post by gatto on Backtick identifiers ^{CODESYS Forge talk (Post)}
Hello, I’m in Codesys 3.5.20.40 and I try to declare the variable ´var1´ but I get an error. here : https://content.helpme-codesys.com/en/CODESYS%20Development%20System/_cds_rules.html i read : Backtick identifiers By using backticks, characters can also be used in identifiers that are not normally permitted in identifiers, such as special characters. The acute accent character is used for backticks: ´ (Unicode: U+02CA) The use of backticks is recommended in order to be able to use the same identifiers in CODESYS as in other programming languages or documents, such as circuit diagrams. Any character may be used between two backticks, except line breaks and other backticks. Keywords are also allowed as identifiers between backticks. Examples: ´Variable+9´ ´INT´ The backticks are part of each identifier and therefore var1 and ´var1´ are two different identifiers. Example PROGRAM PLC_PRG VAR var1 : INT; ´var1´: INT; END_VAR var1 := var1 + 1; ´var1´ := 12; Are there any limitations or is something missing in my development environment?
Last updated: 2025-10-28

Post by bertus on Can't get SMC_SmoothPath to work ^{CODESYS Forge talk (Post)}
Hi Georg, thanks for your time. What is the value of D_ANGLE_TOL? It is set to 0.01. Do you need the assignment bAbort := NOT bDecoder? Does it help to leave it out? This seems to make no difference. Any errors (e.g. SMC_SmoothPath.Error/ErrorID) or PLC log messages? No errors or log messages. What if you comment out SMC_SmoothMerge and SMC_LimtiDynamics, is corner smoothing still not working? Indeed. Is bDecode written from a different task (e.g. visu)? Then I would recommend to assign to a local variable (bDecodeLocal := bDecode) and use that for all FBs. Otherwise, FBs might see different values of bDecode in a single cycle, which will cause problems. It is a local variable, written from a state machine inside this program. But there is new information: During some trial and error, I tried skipping "stage 2: merge short linear segments" (SMC_SmoothMerge). And suddenly it rounds the corners, see attached image. Looking a bit closer, I noticed that (with the original program) after a download (cold start?), it in fact did round the corners, but only once. Ever next cycle in which the NC program was executed, the corners where not rounded. Not sure if there is any relation, but SMC_SmoothMerge is also the only FB which has no bAbort input. Perhaps I need to reset it (or any buffers) by other means?
Last updated: 2025-12-18

Post by mrkm-dic on CODESYS: Combining Master Redundancy with EtherCAT Ring Topology – Is it Supported? ^{CODESYS Forge talk (Post)}
Hello, I would like to ask whether it is technically supported (and practically achievable) to combine CODESYS Master Redundancy with EtherCAT ring (loop) redundancy in the same system. System setup CODESYS version: CODESYS 3.5.21.40 CODESYS Control SL for Weidmuller u-OS-4.12.2.0 Controllers (Masters): Weidmuller UC20-M4000 ×2, configured as Active / Standby using CODESYS redundancy EtherCAT Slaves: Weidmuller UR20-FBC-EC ×3, supporting EtherCAT ring / line break detection Topology: EtherCAT ring (loop) Main question Is it officially supported to use: ・CODESYS PLC/Master redundancy (Active/Standby) and ・EtherCAT ring topology (for cable redundancy) at the same time? Expected behavior Our expectation is: ・When the Active PLC fails, the Standby PLC becomes Active ・The Standby PLC then takes over the role of EtherCAT Master ・EtherCAT communication is re-established ・I/O control continues after reinitialization (a short interruption is acceptable; no strict bumpless requirement) We do not expect completely seamless / zero-cycle switchover, but we want to understand: ・Whether this combination is supported by design ・Or whether there are known limitations or restrictions when EtherCAT ring mode is used together with Master redundancy Clarification At this stage, the question is mainly about feasibility and support, not about a specific error message yet. Any official guidance, limitations, or real-world experience would be greatly appreciated. Thank you in advance.
Last updated: 2026-02-05

Post by konstantin on Lenze i950 Servo and WAGO PFC200 ^{CODESYS Forge talk (Post)}
Hello, In our workshop we have a Lenze i950 servo drive that has an EtherCAT bus and CiA402 compatibility. The WAGO is PFC200 750-8212 and as per documentation it has built-in license for SoftMotion Light functionality. It is not capable of supporting the full SoftMotion functionality like gearing and synchronizing. I added the EtherCAT esi files from Lenze and the EtherCAT master does see the drive, then I added a SoftMotion Light Axis object. The problem is that I can only energize the axis, I cannot execute any other commands. I set the positive and negative torque limits from the PDOs to 200% and when I try to move the axis by force it does not move back to its original position. I use the SML function blocks from the PLCOpen library and the error from the function blocks is that the op mode cannot be changed. Then I tried using a standard SoftMotion axis object and everything works fine, except the MC_Home function block. The axis moves back to its position when forced out of it. I follow this guide from Lenze - Lenze i950 CODESYS V3 What could cause this issue with the SoftMotion Light axis object? Best Regards Konstantin Kolev
Last updated: 2026-02-11

Post by pernockham on Gateway in China - "Gateway not connected" ^{CODESYS Forge talk (Post)}
Some new test. Now I cannot connect from Automation server to my gateway in any way also from my office setup with my unit directly connected to my router by dhcp. I can use the IDE and the tool "Connect Edge Gateway" and successfully connect to my server/link to my Automation server account. However no PLC will respond from Automation server "Network scan". I guess the traffic should be initiated by the gateway towards automation server? Any tips on how I can diagnose my problem? Ports to be opened etc? Thing is that this has been working previously but not now (base system has been updated from debian 12 to debian 13, but I dont know at which point it has stopped working). Setup as before. A "Codesys Control for Linux SL" running on a debian 13 installation. Any help/tips appreciated! Per Update. Found the error. Had a wrong gateway-setting. Which meant the PLC could not reach internet. Checked by "ping google.com" from the PLC.
Last updated: 2026-02-12

Post by konstantin on CAM Motion Recover after STO ^{CODESYS Forge talk (Post)}
Hello Mr. Seidel, both the master and the slave axis are modulo. Basically the situation is as follows: One master cycle is 100 units. Slave's modulo length is 2000 units. In the CAM table I defined 10 master cycles on X axis - 1000 units and on the Y axis is the slave - 2000 units. Then depending on the master position 0 to 1000 units the slave's position is plotted on the Y axis - 0 to 2000 units. For example, while the master is executing the 3rd cycle i.e. above 200 units, I trigger the STO function of the slave and it stops. The master executed his cycle but the slave was stopped during the execution. How can I set the slave to continue the CAM sequence from the point where it stopped i.e. third cycle of the master? When I reset the slave error and sync again, everyrhing starts from master's 0 position. Best Regards Konstantin Kolev
Last updated: 2026-02-13

Post by egr99 on Modbus TCP Server connection is ESTABLISHED but all holding registers are value 0? ^{CODESYS Forge talk (Post)}
Hi there, Read the above description and experienced the same: Reading coil/discrete input/input register/holding register doesn't fill the mapped I/O variable. Any suggestions? Defined (see attachment): - Ethernet (with parameters according to the used Ethernet adapter of my Windows 11 laptop) - -Modbus TCP Client - - -LOGO231 as Modbus TCP Server - - -WS242 as Modbus TCP Server (WaveShare Modbus TCP <-> RTU converter) - - - -WS242_01 as Modbus Server, COM port (slave-id 1 RTU) - - - -WS242_03 idem (slave-id 3 RTU) - - - -WS242_11 idem (slave-id 11 RTU) Writing coil/holding register works from a mapped I/O variable works fine. Verification of Modbus traffic with WireShark: QUERY to and the RESPONSE of all slave-ids are correct Status of all defined is CONNECTED, RESPONSE_SUCCESS, RUNNING etc. Request counters increase with expected frequency. Error counter = 0. (To have all counters works fine I had to change Modbus TCP Client's parameter OptimizationON to FALSE). LOGO231 works fine: values in mapped I/O conform expectation WS242 without Modbus Server, COM port and with defined channels (for only 1 slave-id possible) works fine. PLC Settings: Update I/O while in stop: I see xBusy changing from FALSE to TRUE and vice versa. Always update variables: Enabled 1
Last updated: 2026-04-05

Post by gseidel on Mismatch between coordinate monitor and actual motion using SMC_GroupJog2, MC_MoveLinearAbsolute (6DOF) ^{CODESYS Forge talk (Post)}
Hi darwin03, when all joints are 0°, then the 6-axis robot is in a so called singularity. This means that it is in a special position where it cannot move freely in all directions but is restricted by its own construction. For a simple example, imagine a scara robot where the arm is fully stretched. In this position it cannot move freely. You can find a lot of information about robot configurations in the www. As far as CODESYS SoftMotion Robotics is concerned, this page holds the most important links, look for the error SMC_CP_CONFIGS_DIFFER: https://content.helpme-codesys.com/en/CODESYS%20SoftMotion/_sm_robotics_errors.html The most important rules: 1) CP movements (linear moves, circular moves, cartesian jogging) cannot change the configuration during the movement. Both start- and endpoint must be in the same configuration. This excludes also the edge case that one or both of them are in a singularity. 2) PTP movements can move through singularities and cross configurations without problems. 3) SMC_SetKinConfiguration can be used to set the configuration of the axis group. Regards, Georg
Last updated: 2026-05-04

Post by hhermsen on Codesys v3.5.22.10 - Internal error:System.AggregateException...Value cannot be null...Parameter name: expLValue ^{CODESYS Forge talk (Post)}
I pinpointed down 4 possible causes for this compiler error: Bare/empty statements (;) standing alone inside an IF/CASE branch — just removed two instances. The optimizer that tries to inline/replace expression statements may choke when a statement has no actual assignment to extract. A VAR_IN_OUT parameter used directly as a FOR loop's own control variable (FOR X := X TO Y DO) General deep-nesting complexity — every one of my decode routines has the same shape (IF busy THEN ... FOR loop containing nested CASE/IF chains ... END_IF), and the crash trace consistently shows for loop → sequence → ifst → sequence → ifst → sequence regardless of the code change. This raises the possibility that it's not one specific statement but a structural depth/complexity limit in SP22.x's compiler optimizer — which would mean no small code change fixes the issue. Only restructuring to reduce nesting depth, or downgrading the compiler will. Something entirely outside my library files — which cannot not ruled out since the exact stack trace was triggered by a Visualization object, in a totally different codebase. This means the same crash signature can come from unrelated causes. IMHO cause 3 seems the most probable one..
Last updated: 1 day ago

Post by cfam on Codesys Control for PLCnext (PLC - AXL F 2152) ^{CODESYS Forge talk (Post)}
Good day All I would like to share some information on this site for the Codesys team as well for the future members using Codesys Control for PLCnext if it is allowed. I hope that i Post it in the correct spot. Subject: Codesys, Codesys Control for PLCnext Objective: Using the following Phoenix components to built a PLC Rack and run it on Codesys: Hardware and Software used 1. 2404267, AXC F 2152 - Controller 2. 1088136, AXL F BP SE6 - Module carrier 3. 1088129, AXL SE DO16/1 - Digital module 4. 1337224, AXL SE PD16 GND - Potential distributors 5. 1088127, AXL SE DI16/1 - Digital module 6. 1337223, AXL SE PD16 24V - Potential distributors 7. 1088123, AXL SE AO4 I 4-20 - Analog module 8. 1088134, AXL SE SC-A - Cover 9. Codesys v3.5 SP19 Patch 4 10. Codesys Control for PLCnext V4.10.0.0 Process: Firstly I built the Rack according to the Phoenix Project+ Software tool. Where I rebuilt it onto my test bench . I used the PLCnext Engineer IDE from Phoenix and all Communications where up and running and my PLC program executed successfully. THEN I tried the same PLC Layout with Codesys and Codesys Control for PLCnext. It was not successful and gave me the "Error: Local Bus not Running". I searched the web for answers but was unsuccessful in finding a solution. So I tried to change my configuration and found that the following Modules COULD NOT be recognized by Codesys Control. The result was that the Local Bus Failed to run. 1337224, AXL SE PD16 GND - Potential distributors 1337223, AXL SE PD16 24V - Potential distributors Example 1, Resulted in "Error: Local Bus Not Running": Module carrier slot 1: 1088129, AXL SE DO16/1 - Digital module Module carrier slot 2: 1337224, AXL SE PD16 GND - Potential distributors Module carrier slot 3: 1088127, AXL SE DI16/1 - Digital module Module carrier slot 4: 1337223, AXL SE PD16 24V - Potential distributors Module carrier slot 5: 1088123, AXL SE AO4 I 4-20 - Analog module Module carrier slot 6: 1088134, AXL SE SC-A - Cover Example 2, Result "Successful": Module carrier slot 1: 1088129, AXL SE DO16/1 - Digital module Module carrier slot 2: 1088127, AXL SE DI16/1 - Digital module Module carrier slot 3: 1088123, AXL SE AO4 I 4-20 - Analog module Module carrier slot 4: 1088134, AXL SE SC-A - Cover Module carrier slot 5: 1088134, AXL SE SC-A - Cover Module carrier slot 6: 1088134, AXL SE SC-A - Cover Result: Codesys or Codesys Control for PLCnext, has a PROBLEM to identify the following Modules. 1. AXL SE PD16 24V - Potential distributors 2. AXL SE PD16 GND - Potential distributors Hope that this information could be useful in future. Best regards Jaco Pretorius
Last updated: 2023-12-06

Post by mondinmr on COL.IMap2 and HashTableFactory cause frequent Access Violation ^{CODESYS Forge talk (Post)}
Good morning, I’ve been using the Collection library for a long time, mostly with Stack, LinkedList, and List. From your examples I was able to manage the different factories, even for custom elements. Now I need a hashtable, but with this object I’m running into a lot of random access violations. If I append something inside FB_Init after constructing the hashtable, it crashes, even though the list was already created. If I only create the hashtable in FB_Init and append afterwards, it usually works. I don’t understand the meaning of the dispose call in this code: pSlave := ADR(slave); uSlave := TO_ULINT(pSlave); iKey := fKey.Create(uSlave); IF hash.CountKeys() = 0 THEN Service.logger.appendLog('Filling hashtable', 'HashManager', AdvLogType.AdvDebugMsg); ok := FALSE; ELSE eError := hash.ContainsKey(iKey, xResult => ok); END_IF IF NOT ok THEN pI := __NEW(UINT); iVal := fKey.Create(TO_ULINT(pI)); Service.logger.appendLog(CONCAT('New slave', TO_STRING(uSlave)), 'HashManager', AdvLogType.AdvDebugMsg); hash.AddKeyValuePair(iKey, iVal); appendNewSlave := pI; ELSE eError := hash.GetElementByKey(iKey, itfValue => iElem); xResult := __QUERYINTERFACE(iKey, itfIInstance); IF xResult THEN itfIInstance.Dispose(); END_IF IF eError <> COL.COLLECTION_ERROR.NO_ERROR THEN Service.logger.appendLog(CONCAT('ERROR ', TO_STRING(eError)), 'HashManager', AdvLogType.AdvCriticalMsg); appendNewSlave := nullptr; RETURN; END_IF __QUERYINTERFACE(iElem, iVal); {warning disable C0033} pI := TO___UXINT(iVal.UlintValue); {warning restore C0033} appendNewSlave := pI; END_IF Without the dispose call, every second cold reset crashes immediately when I try to access iVal, even if eError doesn’t report any error. With the dispose call, the cold reset issue disappears, but I get other problems: a) If I start the runtime using systemctl start codesyscontrol, it crashes at IF hash.CountKeys() = 0 THEN b) If I delete the files in PlcLogic and download again, it works and survives multiple cold resets. But as soon as I run systemctl restart codesyscontrol, everything gets corrupted again and it starts crashing at that point. FUNCTION_BLOCK SlaveMapCounter VAR hash : COL.IMap2; eError : COL.COLLECTION_ERROR; END_VAR In its FB_Init I create it: METHOD FB_Init: BOOL VAR_INPUT bInitRetains: BOOL; // TRUE: retain variables are initialized (reset warm / reset cold) bInCopyCode: BOOL; // TRUE: the instance will be copied to the copy code afterward (online change) END_VAR VAR hF : COL.HashTableFactory; END_VAR hash := hF.Create(256); In another FB I instantiate it statically: FUNCTION_BLOCK ABSTRACT AbstractServoEthercatController EXTENDS AbstractServoController VAR_STAT hashSlaves : SlaveMapCounter; END_VAR VAR field : REFERENCE TO ADVAbstractFieldUnitEthercatCia402; initCnt : REFERENCE TO UINT; END_VAR The append method is the one shown above, and I call it after the runtime has started. The accesses are performed by a single task, and in any case I’m working on an isolated single core. I’ve tried everything, moving the create, the instances, and all the rest several times, but nothing seems to work. I’d like to point out that these FBs are part of our own library, which is used in many applications.
Last updated: 2025-09-11

Post by ryandmg on Web Client (HMI) Disconnects from Webvisu (Weidmuller u-OS) ^{CODESYS Forge talk (Post)}
Hey Everyone, I'm having a bit of a struggle finding settings that will reliably maintain a connection between the webvisu and a touchscreen client. Every so often the HMI disconnects and will perpetually display the red spinning arrow with the "Error Happened, Will resume automatically" text. Power cycling the HMI to force a reconnect will re-establish comms. It seems to happen during periods of inactivity if that's a clue. From what I've gathered so far this seems to have something to do with the webvisu update rate, buffer size as well as the visu task scan rate. We first tried the default settings as follows: Webvisu Update Rate: 200 ms Webvisu Buffer Size: 50,000 Visu Task Scan Rate: 100 ms Priority 31 Other Tasks for Reference: Main Task Scan Rate: 100 ms Priority 1 Alarm Manager Scan Rate: 50 ms Priority 31 Ethercat Task: 4 ms Priority 1 This would disconnect some what regularly. We then made the following changes to try and stabilize: Webvisu Update Rate: 150 ms Webvisu Buffer Size: 75,000 Visu Task Scan Rate: 75 ms Kept other tasks the same. This seems to disconnect even more frequently. Also for reference the network is very small and only consists of the PLC, a small switch and the HMI. We're also not controlling frames from outside the visu program itself. The frame changes are all done natively. Any suggestions to get this to stop disconnecting? Oh and whatever the issue is the log does not record it. Figured I would ask here before opening a ticket. Thanks in advance for your help!
Last updated: 2023-09-06

Post by mubeta on Some 'pathetic' errors in SoftMotion program ^{CODESYS Forge talk (Post)}
Yes, this is the error the sometimes show up. What make me crazy is the fact that it happens randomly and not each times. I know very well where the problem is, in wich one program row it's located. For each actions of the state machine I have all events recorded with log on text file. it is not problematic for me to find the application point of the fault, but I need to understand why occasionally and for no apparent reason, switching the state machine and thus changing the motion FB, sends the axis into failure (but only occasionally). For example, one case that is often problematic is the execution of the Axis Halt instruction. When, after a MoveAbosulte instruction this returns the event as 'done' and indeed the axis is in standstill, the state machine first sets the move instruction to FALSE, and the next cycle sets the Halt request to TRUE. Some of the time everything works out fine. Occasionally, however, in this exchange, the axis goes into fault, also losing the OPERATIONAL state. Meanwhile, I would like to understand why the motion FB instances must still be called even after the Execute is set to FALSE, especially in view of the fact that the next instruction is programmed to abort the previous one, with BufferMode set to 'Aborting'. All these unnecessary FB calls are an unnecessary overhead on the CPU anyway. Is there any precise rule about when to cease calling the various instances? (It should precisely be the 'done' status that says this one has finished its work).
Last updated: 2024-07-18

Post by fmon on Modbus : dis- / re-connect cable: modbus does not re-start ^{CODESYS Forge talk (Post)}
Hello, I am using codesys Modbus TCP client (4.4.0.0) to communicate with a python modbus server (package pyModbusTCP). I first start my python server on the distant machine. After a fresh codesys compilation, a plc connection/transfer and a PLC run, the modbus connection is OK. Every time in this context the connection is created correctly. When I shut down the server, the modbus connection falls, that is normal. When I restart the python server, impossible to recreate the modbus connexion. With the client autoreconnection, I see on my server that the client tries to connect but unsuccesfully. I have the following message : DEBUG:pyModbusTCP.server:accept new connection from ClientInfo(address='192.168.1.20', port=33476) DEBUG:pyModbusTCP.server:Exception during request handling: NetworkError('recv return null') I tried to stop the codesys client and to restart it with these commands : Modbus_TCP_Client.xStop := True; // Or False Modbus_TCP_Client.Enable := True; // Or False Modbus_TCP_Server.Enable := True; // Or False I tried to confirm the error manually to force reconnection with: Modbus_TCP_Server_Motors.xConfirmError := TRUE; I tried also this command to STOP/RESET/START client and server (codesys side) but nothing happens : status_client := Modbus_TCP_Client.SetCommunicationState(eRequestedState := DED.DEVICE_TRANSITION_STATE.STOP); // .RESET & .START The answer of this function when executed is "status_client = NOT_SUPPORTED" It seems that is a socket problem, but I do not understand if it is on the client or server side. I tried a modbus simulator called "ananas.exe" and the result is the same. Impossible to get a modbus reconnection. What is different at the first connection and at a reconnection attempt ? Thanks for your help
Last updated: 2025-03-14

Post by fmon on Modbus TCP client reconnection problem ^{CODESYS Forge talk (Post)}
Hello, I am using codesys Modbus TCP client (4.4.0.0) to communicate with a python modbus server (package pyModbusTCP). I first start my python server on the distant machine. After a fresh codesys compilation, a plc connection/transfer and a PLC run, the modbus connection is OK. Every time in this context the connection is created correctly. When I shut down the server, the modbus connection falls, that is normal. When I restart the python server, impossible to recreate the modbus connexion. With the client autoreconnection, I see on my server that the client tries to connect but unsuccesfully. I have the following message : DEBUG:pyModbusTCP.server:accept new connection from ClientInfo(address='192.168.1.20', port=33476) DEBUG:pyModbusTCP.server:Exception during request handling: NetworkError('recv return null') I tried to stop the codesys client and to restart it with these commands : Modbus_TCP_Client.xStop := True; // Or False Modbus_TCP_Client.Enable := True; // Or False Modbus_TCP_Server.Enable := True; // Or False I tried to confirm the error manually to force reconnection with: Modbus_TCP_Server_Motors.xConfirmError := TRUE; I tried also this command to STOP/RESET/START client and server (codesys side) but nothing happens : status_client := Modbus_TCP_Client.SetCommunicationState(eRequestedState := DED.DEVICE_TRANSITION_STATE.STOP); // .RESET & .START The answer of this function when executed is "status_client = NOT_SUPPORTED". Is it normal ? It seems that is a socket problem, but I do not understand if it is on the client or server side. I tried a modbus simulator called "ananas.exe" and the result is the same. Impossible to get a modbus client reconnection. What is different at the first client connection and at a reconnection attempt ? Thanks for your help
Last updated: 2025-03-17

Post by jeindhoven on Deploying to raspberry pi 5 hangs ^{CODESYS Forge talk (Post)}
Yep sure, though now that i think of it, its a pi 4. My bad. The whole ordeal was necessary to use the VGA666 adapter. That needs the old graphical system and GPIO directly on the CPU. Edit: Putty on the virtual development machine connects fine. But i did change the login/pw. The account is still a sudo'er so that should be all right. Edit2: Sorry i get a "Comment rate limit exceeded" from the forum. Then i'll add it as edit here. So i have tried the stock raspberry pi image on a different pi5 (truly 5 this time). Packages updated. Standard password. Same symptoms, no runtime deployed and long hang time. Versions of this pi: pi@raspberrypi:~ $ uname -a Linux raspberrypi 6.12.25+rpt-rpi-2712 #1 SMP PREEMPT Debian 1:6.12.25-1+rpt1 (2025-04-30) aarch64 GNU/Linux pi@raspberrypi:~ $ lsb_release -a No LSB modules are available. Distributor ID: Debian Description: Debian GNU/Linux 12 (bookworm) Release: 12 Codename: bookworm pi@raspberrypi:~ $ apt list --installed | grep openssh-server openssh-server/stable,now 1:9.2p1-2+deb12u6 arm64 [installed,automatic] Attached is the Device information and error text that Codesys comes up with. Edit 3 (Comment rate limit, otherwise it would be a new post) Now i have tried booting an older native Windows 10 machine (no virtualization), and it just works as expected. I have now a raspberry pi 4 and raspberry pi 5 with version 4.16.0.0 of the control application. Windows 10 native: build 19045 (same as virtualised Win 10), same .NET version, same CODESYS version. It seems that running CODESYS virtualized somehow messes with the deployment?
Last updated: 2025-06-23

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