CODESYS Forge - CODESYS Forge / Talk / Search

<< < 1 .. 59 60 61 (Page 61 of 61)

Post by thysonfury on OPTO22 Groov Epic PR2 Modbus Comms Dropping out every 2 hours and 4 Mins ^{CODESYS Forge} ^talk ^(Post)
Hi after some assistance with an error on a Groov PR2 PLC. We have a few different communications set up as shown below: One Modbus TCP Slave Connection - ( Sending / Receiving Data from a PC ) Two Modbus TCP Master Connection - ( Reading Data from a UPS Panel and Reading Data Gas Chromatograph) One Modbus RTU Slave Connection 485 - (Reading Data from a fire and gas panel) One Modbus RTU Master Connection 485 - (Sending Data to a Telemetry Unit) All Licenses have been installed as per OPTO22 suggestions of the order below: Modbus TCP Master Modbus TCP Slave Modbus RTU Master Modbus RTU Slave When I check on License manager the RTU Master license seems to disappear on installing the RTU. (What ever reason I’ve been told this is “normal”). If I use Device License Read It will successfully read all the licenses correctly. Now the issue is every 2 hours and between 4. For what ever reason the communications seems to end and lock up for about 20 seconds. During this time even if I was logged into the PLC it would kick me off and I’d have to re type the password to enter. Most of the devices can handle this however the RTU flags up a communications failure at the SCADA and is raising alarms every 2 hours and 4 mins. We’ve had multiple people go through the code to check for anything obvious. Does anyone have any ideas?
Last updated: 2024-04-15

Post by anonymous on Hi, I try to send and receive data using a UDP connection via SysSocket 3.5.17.0. While sending data works fine, I have problems with the receiving part. I am able to capture the received data of client side in wireshark But unable to capture it on the codesys ^{CODESYS Forge} ^talk ^(Post)
Hi, I try to send and receive data using a UDP connection via SysSocket 3.5.17.0. While sending data works fine, I have problems with the receiving part.I am able to capture the data of client side in wireshark but i am unable to capture it in the codesys. Heres the below part of code of client side. PROGRAM POU_udpclient_program VAR istep : INT := 1;//step variable for state machine xStart: BOOL;// Flag to start the UDP protocol iecSocketId: syssocket_interfaces.RTS_IEC_HANDLE;//socket handle for receiving iecCreateResult: syssocket_interfaces.RTS_IEC_RESULT; ipAddr: syssocket.SOCKADDRESS;//Socket address structure for receiving sIpAddress : STRING := '192.168.0.2'; wPort: WORD:= 12346; iecConnectResult : syssocket_interfaces.RTS_IEC_RESULT;//connect paramters sDataRec : STRING[255];//Buffer for received data xiRecBytes : __XINT;//number of bytes received iecRecResult : syssocket_interfaces.RTS_IEC_RESULT;//receive data parameters iecCloseResult : syssocket_interfaces.RTS_IEC_RESULT; END_VAR syssocket.SysSockInetAddr(sIpAddress,ADR(ipAddr.sin_addr)); ipAddr.sin_family := syssocket.SOCKET_AF_INET; ipAddr.sin_port := syssocket.SysSockHtons(wPort); CASE istep OF 1: //create socket IF xStart THEN iecSocketId:= syssocket.SysSockCreate(syssocket.SOCKET_AF_INET,syssocket.SOCKET_DGRAM,syssocket.SOCKET_IPPROTO_IP,ADR(iecCreateResult)); IF iecSocketId = syssocket_interfaces.RTS_INVALID_HANDLE THEN xStart := FALSE; istep := 1; ELSE istep := 2; END_IF END_IF 2: //connect to socket server using setoption iecConnectResult := syssocket.SysSockSetOption(iecSocketId,syssocket.SOCKET_SOL,syssocket.SOCKET_SO_REUSEADDR,ADR(ipAddr),SIZEOF(ipAddr)); istep := 3; 3: //receive data xiRecBytes := syssocket.SysSockRecvFrom(iecSocketId,ADR(sDataRec),SIZEOF(sDataRec),0,ADR(ipAddr),SIZEOF(ipAddr),ADR(iecRecResult)); istep := 4; 4: //close socket iecCloseResult:= syssocket.SysSockClose(iecSocketId); xStart := FALSE; istep := 1; END_CASE
Last updated: 2024-06-03

Post by paulg on RasPi CAA Serial example - unexpected behavior during debug ^{CODESYS Forge} ^talk ^(Post)
I've trimmed down the CAA Serial Codesys example to only listen on one port but, when stepping through the Case structure in debug mode, it jumps out of the structure during a specific point in every scan (I'll point it out below after describing the setup and listing the code). I'm using a Pi 4 Model B, and I have an Arduino Nano Every plugged in via USB which is streaming the following serial message at 1 Hz: Time since opening connection: 1 s Time since opening connection: 2 s ...and so on. The Pi shows the Nano at /dev/ttyACM0 so I edited CODESYSControl_User.cfg to read: Linux.Devicefile=/dev/ttyACM The code in my PLC_PRG is (ignore some of the comments, I hadn't deleted them out from the original example): PROGRAM PLC_PRG VAR xStartTest : BOOL:= TRUE; iState : INT; xTestDone : BOOL;(* True, when the test was done succesfully *) (* Settings to communicate with the COM Port *) aCom1Params : ARRAY [1..7] OF COM.PARAMETER; como1 : COM.Open; comc1 : COM.Close; comw1 : COM.Write; comr1 : COM.Read; //sWrite : STRING := 'Test String!'; sRead : STRING(25); szRead : CAA.SIZE; xCom1OpenError : BOOL; xCom1CloseError : BOOL; xCom1WriteError : BOOL; xCom1ReadError : BOOL; END_VAR //This example shows the communication of two COM Ports with each other. //The first one writes a string of characters, which is read by the second one. //After successful execution, the two COM Ports are closed and the test is done. IF xStartTest THEN CASE iState OF 0: //The parameters are set for the COM Port aCom1Params[1].udiParameterId := COM.CAA_Parameter_Constants.udiPort; aCom1Params[1].udiValue := 1; // the correct Port should be adapted aCom1Params[2].udiParameterId := COM.CAA_Parameter_Constants.udiBaudrate; aCom1Params[2].udiValue := 115200; aCom1Params[3].udiParameterId := COM.CAA_Parameter_Constants.udiParity; aCom1Params[3].udiValue := INT_TO_UDINT(COM.PARITY.NONE); aCom1Params[4].udiParameterId := COM.CAA_Parameter_Constants.udiStopBits; aCom1Params[4].udiValue := INT_TO_UDINT(COM.STOPBIT.ONESTOPBIT); aCom1Params[5].udiParameterId := COM.CAA_Parameter_Constants.udiTimeout; aCom1Params[5].udiValue := 0; aCom1Params[6].udiParameterId := COM.CAA_Parameter_Constants.udiByteSize; aCom1Params[6].udiValue := 8; aCom1Params[7].udiParameterId := COM.CAA_Parameter_Constants.udiBinary; aCom1Params[7].udiValue := 0; //The first Port is opened with the given parameters como1(xExecute := TRUE, usiListLength:=SIZEOF(aCom1Params)/SIZEOF(COM.PARAMETER),pParameterList:= ADR(aCom1Params)); IF como1.xError THEN xCom1OpenError := TRUE; iState := 1000; END_IF //After a successful opening, the next state is reached IF como1.xDone THEN iState := 15; END_IF 15: // the reading process is started comr1(xExecute := TRUE,hCom:= como1.hCom, pBuffer:= ADR(sRead), szBuffer:= SIZEOF(sRead)); IF comr1.xError THEN xCom1ReadError := TRUE; END_IF //After completion the size of the written bytes are saved IF comr1.xDone OR comr1.xError THEN szRead := comr1.szSize; iState := 20; END_IF 20: // If everything was successful the ports are closed and the handles are released comc1(xExecute := TRUE,hCom:= como1.hCom); IF comc1.xError THEN xCom1CloseError := TRUE; END_IF IF comc1.xDone OR comc1.xError THEN iState := 25; END_IF 25: // The first port is closed and the used handle released xTestDone := TRUE; xStartTest := FALSE; iState := 0; como1(xExecute := FALSE); comw1(xExecute := FALSE); comc1(xExecute := FALSE); ELSE iState := 0; END_CASE END_IF I realize as I write this that the .udiPort should be 0 and not 1, but that shouldn't be causing the issue I'm seeing. I'm forcing xStartTest:=TRUE every scan so that I can step into each line and observe what's happening. What I see is that the port parameters are set and the port is opened with no errors, but the code jumps out of the case structure to the last line every time it reaches (and I step into) the iState:=15 line (at the end of the iState:=0 block). So every scan cycle it goes through the block for iState=0 and jumps out at the same spot. I'm a little new to PLC programming so I may be misunderstanding the flow, but shouldn't this case structure keep moving down in the same scan? If it only handles one case per scan, why doesn't the value of iState persist? Thanks! Update: I restarted the Codesys control today and I was then able to see an error for como1.eError of "WRONG_PARAMETER". I tried doing some digging and another post made me think I should add another line to CODESYSControl_User.cfg, so I now have: [SysCom] Linux.Devicefile=/dev/ttyACM portnum := COM.SysCom.SYS_COMPORT1 So now when I set .udiPort to 1, I get "NO_ERROR" but I also don't read anything from the port (i.e. szRead = 0 always). If I try setting the port to 0 (which I'm confused about, because I added a COMPORT1 line but the device shows on the Pi as ACM0), I get the "WRONG_PARAMETER" error again. Is there an easier way to troubleshoot the Pi and view what ports the Codesys runtime is actually able to see while the Pi is running?
Last updated: 2024-06-06

Post by kevintumibay on Struggling to connect to EK1100 to Raspberry Pi ^{CODESYS Forge} ^talk ^(Post)
SUMMARIZED VERSION OF QUESTION: I'm trying to connect a Raspberry Pi running "Codesys Control for Raspberry Pi" to a Beckhoff EK1100, unfortunately, when I try to connect I get the following messages SEE FIRST PICTURE DETAILED VERSION OF QUESTION: Hi everyone, I'm a college student that is super interested in learning about PLCs. I wanted to dive into the subject and decided to follow this great Instructables article: https://www.instructables.com/Programming-Raspberry-Pi-With-CODESYS/ Thank you in advance for your help! My current setup is as follows: 1. I have Codesys Control for Raspberry Pi, version 4.14.0.0, (https://store.codesys.com/en/codesys-control-for-raspberry-pi-sl.html) installed on a Raspberry Pi 3B. 2. I am using my smartphone hotspot to create a network. 3. I have CODESYS 3.5 SP21 (64 bit) installed on my Windows 11 laptop. 4. Both the Raspberry Pi and my laptop are connected to the smartphone hotspot network (I am wirelessly connecting to the Raspberry Pi). Connecting to the Raspberry Pi from CODESYS on my laptop: 1. I launch Codesys Installer -> I install Codesys Control for Raspberry Pi (link to the software). 2. I launch Codesys 3.5 SP21 (64 bit) on my laptop. 3. I go to file --> new project --> standard project --> in the pop-up I select "Codesys Control for Raspberry Pi" and "Structured Text" 4. I click on tools -> Deploy Control SL (on older versions of Codesys you would click on "update Raspberry Pi", I got that information from this video: link) 5. Inside Deploy Control SL --> I go to the "communication" menu and I input the IP address of my Pi, the password, and click on connect. 6. Inside Deploy Control SL --> I go to the "deployment" menu and I install Codesys Control for Raspberry Pi SL and Codesys Edge Gateway for Linux 7. Now I double click on "device" in the left hand tree and put in the IP address of my Raspberry Pi and click on connect --> success! I am able to connect! SEE SECOND PICTURE Powering the EK1100 and connecting it to the Raspberry Pi: 1. I am supplying the EK1100 with 24 V across the + and - pins. 2. I have jumper wires going from the + pin to the 24V pin and from the - pin to the 0V pin. SEE THIRD PICTURE 4. I am pretty confident that the EK1100 is receiving power because the "LED Us 24 V" and "LED Up 24 V" are lighting up. 5. I then run an ethernet cable from the EK1100 to the Raspberry Pi port (the Raspberry Pi is connected to my laptop wirelessly over WiFi). I think this connection should also be good since the LINK/ACT LED lights up. Trying to connect to the EK1100: 1. Back in Codesys I right-click on "Device" in the left tree and then in the pop up I click on "add device". 2. I then click on EtherCAT Master. 3. Next in a terminal window I SSH into the raspberry Pi and run the "ifconfig" command. 4. From there I get the MAC address for eth0 --> in my case: b8:27:eb:29:a9:25 5. Then, back in Codesys I double click on "EtherCAT Master" in the left hand tree. I then paste the MAC address into the "Source Address (MAC)" field. 6. I go to the Beckhoff official website and download the XML files for EtherCAT: https://www.beckhoff.com/en-en/products/i-o/ethercat-terminals/ek1xxx-bk1xx0-ethercat-coupler/ek1100.html? 7. I unzip those files in my computer into some folder that I can remember. 8. Back in Codesys I click on "Tools" --> "Device Repository" --> "Install" --> and then on the "Beckhoff EK11xx.XML" file. 9. In theory the necessary XML file is now installed. 10. THIS IS WHERE I RUN INTO THE PROBLEM: I then click on login --> I right click on EtherCAT_Master and then scan for devices --> and nothing. 11. It just doesn't detect it. On top of this whenever I login I get those orange triangles on the left on my tree. When I check the Log I get the messages at the very first screenshot of this post. SEE FOURTH PICTURE Solutions that I have tried to resolve this problem: 1. I thought it was maybe the .XML file so I installed all the .XML files from the EtherCAT folder that I downloaded. That didn't fix it. 2. I went on the Wayback Machine and got the .XML files from 2018 as I thought maybe an older version would work. This file of EtherCAT folders had a .XML file named "Beckhoff EKxxxx.XML" I thought this would work because that's the name of the file the guy in the Instructables used (https://www.instructables.com/Programming-Raspberry-Pi-With-CODESYS/). That didn't do anything. 3. I ran the PLC on my computer instead of the Raspberry Pi and tried to connect to the EK1100, in case the issue was with the Raspberry Pi, but I still ran into the same error from the picture above: "Attention! The device was not found in the repository. Vendorcode: 0x0. Productcode: 0x0. Revision: 0x0". SEE FIFTH PICTURE 4. I reinstalled Codesys, I was originally on version 3.5 SP20 when I did this, I upgraded to 3.5 SP21 with no success. 5. I then thought the solution might be to first add the EK1100 hardware before connecting so I did the following: 6. Right click on "EtherCAT Master" on the left hand tree --> then click on "add device" --> then I added the "EK1100 EtherCAT Coupler (2A E-Bus)" MY THEORY OF WHAT IS CAUSING THE PROBLEM: I asked ChatGPT for help and it said that it might have something to do with the revision number. On the physical EK1100 it says "Rev. Nr.: 0018". I believe that this means that I need to a revision 0018 XML file but if you look in Codesys it says the version is 16 (picture above). This is confusing because I got my .XML file from the official Codesys website so it should be the most up to date version possible. I searched and I searched and I couldn't find a version 18 .XML file, I don't even now if this exists. Any help you can provide is greatly appreciated, I don't know what to do anymore and I really really want to get this working. Thank you!
Last updated: 2025-03-30

Post by dwpessoa on CNC Jumps G20 - SMC_NCInterpreter and long time to process ^{CODESYS Forge} ^talk ^(Post)
I am studying and developing a Softmotion+CNC system for a machine that executes multiple pieces. The G code program is written by the machine operator and each cycle execute 1 piece. The programs are large, exceeding 1000 lines and using up to 8 axes (X, Y, Z, A, B, C, P and Q). The machine needs to run cyclically, executing N pieces (selected by the Operator)... so I tested it using Looping and counters (G36 G37 and G20) and it worked, but it takes a long time to process, and the more pieces I need, the longer the processing time and this is totally impracticable. I found this solution which was very good, and for a few cycles it works well, but for 99999 pieces of a program with 1000 lines, it doesn't work very well... Another solution I tested is to maintain the interpolator with an automatic restart, that is, I load the program without looping (without G20) and give it another start as soon as it finishes. This partially resolved it, but there is still a delay in processing SMC_NCInterpreter in each restart :(. Another solution I thought of is to manually create the SMC_GEOINFO structure and then reuse it, avoinding the Interpreter, but reading the documentation and checking the structure filled by standard blocks, I noticed that there doesn't seem to be a "JUMP" function in the structure! In other words, the SMC_NCInterpreter actually keeps copying and copying the program section for each jump (G20)... If I repeat a 10-line program 1000 times, I will have a structure with more than 10000 lines... possibly this is the cause of take so long to process. Has anyone ever had a problem like this? I believe the same thing happens with typical applications with manipulator robots using Codesys in continuous cycles, and I would like to know if there is any solution, or even if I am misinterpreting the G20 question in SMC_GEOINFO. Thanks!
Last updated: 2023-09-20

Post by mgabryel on Problems with CAN 2.0 comunication on Wago PLC (Codesys 3.5) ^{CODESYS Forge} ^talk ^(Post)
Hello, I am trying to program CAN Bus comunication on WAGO PLC (more precisely on WAGO Touch Monitor model TP600). I am using for this purpose library "WagoAppCanLayer2" from Wago company. My IDE for programming this device is CODESYS V3.5 SP19 Patch 2 + (64-bit). My program is written in Structured text using function blocks from previously mentioned library. Here is code of this program: 1) Variables declarations: PROGRAM PLC_PRG VAR oOpenInterface : WagoAppCanLayer2.FbCanL2Open :=( udiBaudrate := 125000 ); xInterfaceIsOpen : BOOL; sInterfaceInfo : STRING; oReceive : WagoAppCanLayer2.FbCanRx29BitFrame :=( xBufferMode := FALSE, wCanId := 16#181 ); xRecv : BOOL; sReceiveInfo : STRING; oSend : WagoAppCanLayer2.FbCanTx29BitFrame :=( dwCanId := 16#100, //was 16#201 xRtrFrame := FALSE ); xSend : BOOL; sSendInfo : STRING; oCanDiag : WagoAppCanLayer2.FbCanErrorInfo; xRst : BOOL; aSendData : ARRAY [1..8] OF BYTE; bSendLen : BYTE; TON_0 : TON; TON_1 : TON; END_VAR 2) Program body: oOpenInterface( xEnable := NOT xInterfaceIsOpen, I_Port := IoConfig_Globals.WAGO_CAN_LAYER2_DEVICE ); sInterfaceInfo := oOpenInterface.oStatus.GetDescription(); xInterfaceIsOpen S= oOpenInterface.xValid AND NOT oOpenInterface.xError; oReceive( xEnable := xInterfaceIsOpen, I_Port := IoConfig_Globals.WAGO_CAN_LAYER2_DEVICE, xRxTrigger := xRecv ); sReceiveInfo := oReceive.oStatus.GetDescription(); IF NOT xRecv THEN IF oReceive.bRxNBytes > 0 THEN oReceive.aRxBuffer[1]; oReceive.aRxBuffer[2]; oReceive.aRxBuffer[3]; oReceive.aRxBuffer[4]; oReceive.aRxBuffer[5]; oReceive.aRxBuffer[6]; oReceive.aRxBuffer[7]; oReceive.aRxBuffer[8]; END_IF xRecv := TRUE; END_IF aSendData[1] := 224; aSendData[2] := 13; aSendData[3] := 14; aSendData[4] := 15; aSendData[5] := 222; aSendData[6] := 13; aSendData[7] := 14; aSendData[8] := 15; bSendLen := 8; TON_0(IN:= NOT TON_1.Q, PT:= T#2S , Q=>xSend, ET=> ); TON_1(IN:= TON_0.Q, PT:= T#2S , Q=>, ET=> ); oSend( xEnable := xInterfaceIsOpen, I_Port := IoConfig_Globals.WAGO_CAN_LAYER2_DEVICE, aTxBuffer := aSendData, bTxNBytes := bSendLen, xTxTrigger := xSend ); sSendInfo := oSend.oStatus.GetDescription(); oCanDiag( xEnable := TRUE, I_Port := IoConfig_Globals.WAGO_CAN_LAYER2_DEVICE, xTriggerResetCounter := xRst, xValid=> , xError=> , oStatus=> , wBusState=> , wBusDiag=> , uiRxOverflowsL2=> , uiTxOverflowsL2=> , uiRxOverflows=> , uiMsgTimeouts=> , uiBusOffs=> , uiBusWarnings=> ); Program first opens comunication on CAN 2 device and then periodically try send one CAN data frame. After starting program CAN 2 interface is properly open. The xSend variable is toggling with period 2s. When program sends data an "Tx overflow" error appears. When I am watching CAN_H line on DSub 9 socket i am not able to see proper CAN frames - see screenshot attached to this message. Could somebody help me determine what is wrong with this program. Best regards
Last updated: 2024-08-02

Post by alex-at-xana on EThercat Dynamic configuration ^{CODESYS Forge} ^talk ^(Post)
Hi Everyone, For a fast monitoring system I am using Ethercat oversampling and timestamping inputs. As the customers has a lot of different configurations out in the field, we went for a dynamic Ethercat configuration. Already got the whole detection chain working but now I am stuck since two days in debugging the configuration. Here are my quesitons: I extended the dynamic config example for the EL3632 16#0E303052: //EL3632 pSlave^.SetDCSettings(TRUE,TRUE,80,80,TRUE,4000,0,0); pSlave^.AddSyncManager(16#1000,128,16#26,TRUE,3); pSlave^.AddSyncManager(16#1080,128,16#22,TRUE,2); pSlave^.AddSyncManager(16#1100,0,16#4,TRUE,1); pSlave^.AddSyncManager(16#1110,214,16#20,TRUE,0); pSlave^.AddFMMU(0,214,0,7,16#1110,0,1,1); pSlave^.AddFMMU(0,1,0,0,16#80D,0,1,1); xKnown := TRUE; This leads to a PLL Error for these devices. I double and triple checked the configuraton, but cannot find the issue. There seems to be one difference: the config dialog creates a startup parameter: 16#10F3:16#05, Name: Command_0, Value:0. Bitlen: 16, Stop on fault: false, jumpt at fault: false: next line: 0 a) I do not find information on how to set this in my code. Can you help me there? b) Without trying to set the value, I get a PLL error for these devices in the master log. Is the config wrong? c) Do I need to set the Master to Autoconfigure or Manual? I used autoconfigure for my tests. The stack creates input data addresses for the slaves input data range (pSlaves[i].InputData) which are different from those created when I use the Engineering tools dialogs to configure Ethercat. Specifically, the addresses seem to be aligned at 16 byte boundaries when they are created using the engineering tool, but may appear at uneven addresses when I use the script in dynamic config. I did not try to access ULINT at uneven addresses yet, but I am suspecting this may be a problem. Do I need to manually align the addresses ? Any help is appreciated...
Last updated: 2024-09-10

Post by thn-power on Updating OPC UA Core Nodeset on PLS ^{CODESYS Forge} ^talk ^(Post)
Hi After much trail and error I think I found the root cause to my OPC UA problem. The problem is that I cannot manage to build and download a program with a a custom OPC UA Information model. We use a Weidmueller WL2000 PLS, but the problem also exsist on the Win V3 PLC. Our custom information model is based on the latest versions of the OPC UA Core Nodeset v 1.05.03 (2023-09-20) and UA/DI nodeset 1.04.0 (2022-11-03) Those nodesets are installed in the Codesys Information Model Repository (3.5.19.6) However, when trying to build I get the following error. [ERROR] Untitled1: Communication Manager [Device: PLC Logic: Application]: The information model http://opcfoundation.org/UA/ is required by http://bos.org/ with a minimal publication date from 15.12.2023 but the device has only a model from 15.09.2021 installed. Probably the information model from 15.09.2021 is missing in the information model repository. [ERROR] Untitled1: Communication Manager [Device: PLC Logic: Application]: The information model http://opcfoundation.org/UA/DI/ is required by http://bos.org/ with a minimal publication date from 03.11.2022 but the device has only a model from 09.03.2021 installed. Probably the information model from 09.03.2021 is missing in the information model repository. Build complete -- 2 errors, 1 warnings : No download possible I think the problem is that the UA Core nodeset is implemented in the PLC firmware (at least that in Siemens S7), and that only includes the "old" nodeset from 2021-09-21 etc. So the question is, how (or if?) can I transfer the new nodeset to the PLS? I have created separate Information models under Communication manager with the newer code nodesets (UA and DI). But it seems that the compiler does not recognize them being excising, neither in the Codesys IDE or on the PLC. Would have guessed that this is a common issue, sine many manufacturers use the latest versions of the OPC UA standard, and that it would be a solution to the problem.
Last updated: 2024-09-20

Post by mondinmr on Frustration-Fueled Feedback on Project File Management and Git Integration ^{CODESYS Forge} ^talk ^(Post)
Good day, I’m writing this message out of frustration regarding the current way project files are saved as encrypted XML and single-file format in CODESYS. I find this approach to be quite tedious for several reasons: Limited Access to Structured Text: Not being able to access Structured Text (ST) externally makes it impossible to work with alternative editors like VSCode. Tools like VSCode are incredibly responsive and feature advanced systems such as GitHub Copilot, which would be a real game-changer when working with ST IEC. While CODESYS works well for small code snippets or debugging, when the codebase grows, switching to VSCode to boost productivity becomes essential, and copy-pasting between environments is a cumbersome workaround. Poor Integration with Git: This file format also makes it very difficult to integrate effectively with Git. I have tested the internal demo, but for advanced merges, it is unusable. Without properly formatted plain text, it’s impossible to leverage the vast ecosystem of external tools around Git that allow smooth merges in heterogeneous teams. File Corruption on Network Drives: I often work from multiple locations with shared network drives. When the development environment saves a file and something goes wrong midway (which can occasionally happen when using VPNs and network drives), the entire project becomes irrecoverable. There’s no way to cancel the save process, and the development environment freezes. This has happened to me at least four times over the past two weeks, and one of those incidents cost me an entire day of work. All of this is particularly disappointing because I truly believe that the libraries, runtime, and overall work done by CODESYS are exceptional. I find it fantastic that there is a platform allowing development of PLCs and control systems using OOP, which is a huge advantage in modern control engineering. I apologize for the rant, but this issue has been extremely frustrating. Best regards.
Last updated: 2024-10-15

Post by patrik on Wish: CODESYSControl.cfg - again ^{CODESYS Forge} ^talk ^(Post)
Really good post. I hope that it gets seen by CoDeSys staff. I often find the documentation lacking when it comes to using CoDeSys in more complex ways. If using standard "basic PLC functionality", then it's fine and functions are documented in a sufficient way. Once you go outside of that bubble then I find the documentation not enough. CODESYSControl.cfg is a good example of this. And why isn't more of this integrated in the IDE. like changing port of the webserver. Why is it hidden in this file and not accessible through the IDE. It feels like a layer of complexity purposely left in so you don't change it if you don't know what you are doing. Like the argument is if you have the know-how to find the file you have the know-how to edit it. I find the documentation lacking when it comes to more complex libraries too. Like the element collections library. there is parameters I still don't quite know what they do. I can't find any documentation about them. There is an example project to download from CoDeSys so you can see how you are supposed to set your factories up. I leave some parameters like it is in the example. Should I? I don't know. Does it work. Yes. But I could perhaps create memory leaks if I get something wrong and I don't see that until way later. In the create method of your element factory you have a function called __vfinit and you just have to accept that it works. Why can't I get insight in what it does through documentation? Don't CoDeSys want us to know how these work so we can't use them to accidentally break something? I find the error logging lacking too. I've had the CoDeSys service crash but it doesn't say why. I've seen windows noticing the crash but no error code was sent or error message. Also in my current issue where the application fails to start after power outage. I can see in the log that it fails to load retain in the application as one log entry and application failing to start as another. But why? Why does loading the retain fail? give me more information! Is it just a skill issue with me? I don't know. If it is then I'd still want CoDeSys to step up their game when it comes to documentation. I'm sorry if a lot of frustration comes though in this post. I really like the product and what I can do with it compared to other PLC brands.
Last updated: 2024-11-21

Post by clarenced on ERROR: Calling the program "AlarmStorage_Prg" is not allowed from multiple tasks ^{CODESYS Forge} ^talk ^(Post)
Using codesys v3.5 SP21 Patch 1. We are using Visualization to display alarms. Other then the automatically created AlarmManagerTask, there is no code written to call AlarmStorage_Prg. Any ideas why we would be seeing this error in the log? The runtime actually shutdown. Not sure if that was caused by this error or not. 2025-08-03T02:45:35.444Z, 0x00001012, 4, 0, 0, * ERROR: Calling the program "AlarmStorage_Prg" is not allowed from multiple tasks. 2025-08-03T03:48:15.294Z, 0x00001012, 4, 0, 0, * ERROR: Calling the program "AlarmStorage_Prg" is not allowed from multiple tasks. 2025-08-03T04:38:11.557Z, 0x00000103, 65544, 1, 0, runtime received SIGABRT - system may be in an inconsistent state * We recommend a reboot of the controller now! * 2025-08-03T04:38:11.576Z, 0x0000010f, 8, 1, 0, #### Exception: SysSemEnter - Semaphore deadlock detected - owner thread died [tid:726740] - system may be in an inconsistent state. 2025-08-03T04:38:11.576Z, 0x00000103, 65544, 1, 0, runtime received SIGABRT - system may be in an inconsistent state * We recommend a reboot of the controller now! 2025-08-03T04:38:11.576Z, 0x00000001, 8, 260, 3, #### Exception: HANDLED EXCPT* <excpt>NonContinuable</excpt> in CH_COMM_CYCLE 2025-08-03T04:40:12.308Z, 0x00000001, 1, 0, 35, CODESYS Control shutdown... 2025-08-03T04:40:13.436Z, 0x00000071, 1, 0, 13, Webserver stopped 2025-08-03T04:40:13.437Z, 0x00000114, 2, 1, 0, !!!! Warning: task_signalhandler_exit [MainTask] lost cycles: 14809 2025-08-03T04:40:13.497Z, 0x00000001, 1, 0, 10, [UNLOADED] IEC|Dynamic: <cmp>IecVarAccess</cmp>, <id>0x00001007</id> <ver>3.5.3.64</ver> 2025-08-03T04:40:13.506Z, 0x00000001, 1, 0, 10, [UNLOADED] IEC|Dynamic: <cmp>AlarmMgr</cmp>, <id>0x00001012</id> <ver>4.7.0.0</ver> 2025-08-03T04:40:13.513Z, 0x00000071, 2, 0, 14, !!!! Warning: Unbalanced calls to WebServerRequestRunning/WebServerReleaseRunning 2025-08-03T04:40:13.513Z, 0x00000001, 1, 0, 10, [UNLOADED] IEC|Dynamic: <cmp>IECVisualization</cmp>, <id>0x0000100c</id> <ver>4.7.0.0</ver> 2025-08-03T04:40:13.611Z, 0x00000124, 1, 0, 0, Provider 'AddressSpaceFragment Provider' (version 0x3051500) unregisterd at the OPC UA server. 2025-08-03T04:40:13.611Z, 0x00000124, 1, 0, 0, Provider 'OPC UA for IEC-61131-3' (version 0x3051500) unregisterd at the OPC UA server. 2025-08-03T04:50:17.708Z, 0x00000001, 1, 0, 36, CODESYS Control shutdown done
Last updated: 2025-08-04

Post by gilbert-mh on CAA net base TCP client cause PLC to crash - Kernel message : N0HZ_local_softirq_pending 80 ^{CODESYS Forge} ^talk ^(Post)
Hello all, I have been trying to implement a TCP client on a Festo PLC (CPX-E-CEC-M1) and it looks like it works well except that after some time (greatly varies between a few hours to more than 100h) my PLC crash. When I look into the log file the only thing I see is that before the crash happens a few kernel warnings : N0HZ_local_softirq_pending 80 and then the crash. I've looked into this warning and from what I could find on the net it seems that this is warning is triggered when the ethernet link is down. I've tried to correct this bug for quite some time and what I know is that : - The crash is caused by my TCP client, when I remove it from my code I see no crash - The crash happens more quickly the more the TCP client is used. - The time before the crash is not directly proportional to the number of communications or their size. But it looks like it is just more likely to happen if the client connect to the server at a higher frequency. - The precedent observation makes it seem unlikely that the crash is caused by some memory overflow because then the crash speed would be more proportional to the amount of data exchanged. SO from these observations, I believe that the crash could be caused by the PLC trying to connect to a server while there is some kind of issue with the ethernet link resulting in the PLC getting stuck in some indefinite state and making it crash. This still seems a bit unlikely to me because if the ethernet is down it simply shouldn't be able to contact the server and the communication would just fail which doesn't cause my PLC to crash. Has anyone encountered the same kind of problem (with the same kernel message) ? I am pretty sure the warning is not the direct cause of the crash but just an indicator that something is wrong with my PLC. Thanks in advance
Last updated: 2024-01-12

Post by struccc on Inheritence of struct, ^{CODESYS Forge} ^talk ^(Post)
Strangely reminds me to my struggles... Want to do something "Elegant", reusable, universal, practical... In CODESYS??? 🙃 First of all, before you get too deep into this: If you could find a way, to make a "universal" log entry object, containing the variable length data itself, you wouldn't be able to store them in an array, or access them like an array, or pass them by value as a type. (please correct me, if I'm wrong, incorrect, or not precise). Because... Basically you can't declare a type with variable memory footprint. This is a very deeply embedded characteristic of CODESYS, and all IEC 61131-3 systems, and it has many reasons behind. And yes, it is a very common trap / mistake, to forget about. So, with a log entry - I guess - it's pretty much the purpose: store data and metadata together, and then handle it in a uniform way. There are ways to handle this, really depends on what is the purpose. For example: 1. Entries with fixed length (Maybe it is not as evil as it looks for the first time. Depends on the situation, but definitely the fastest and easiest code) You can have your base object, with an internal, fixed length string or byte array variable. I would go with a string, and call it _Data.; And then you can make properties, like As_Bool, As_Int, As_Real... In the 'set' accessors, you can do like: pReal := ADR(_Data); // POINTER TO REAL As_Real := pReal^; In the 'get' accessors, evidently: pReal := ADR(_Data); // POINTER TO REAL pReal^ := AS_Real; Or, can use ANY type, if you are not obsessed with variable / property like access: 2. Fixed length, but nicer First, some disadvantage to any values: - You can only assign values with write access. No literals, constants, etc... - Can only be used as input variable of function or function_block - Therefore, stg you could reach: LogEntry.Initialize (stVariable|rVariable|iVariable|xVariable); Just a quick example (it's funny to play with ANY): Be careful it was not tested. I'm sure can be done better, please feel free to comment FUNCTION_BLOCK FB_LogEntry VAR_INPUT MsgClass : UDINT; // Like DEBUG, WARN, ERR... MsgCode : UDINT; // Like Errors.ERR_FAILED MsgTS : DT; // The timestamp END_VAR VAR _Data : STRING(80); // Our data container... _Descr : __SYSTEM.AnyType; // A standard descriptor for our data, containing TYPE_CLASS, address and size END_VAR METHOD SET_Value : BOOL VAR_INPUT anyValue : ANY; END_VAR VAR I : DINT; diSize : DINT; pStr : POINTER TO STRING; END_VAR // Check what did we receive in anyValue. diSize := anyValue.diSize; // We use constant __SYSTEM.TYPE_CLASS to identify the received data type CASE anyValue.TypeClass OF // Maybe we don't want to store references, pointers... and who knows what else... __SYSTEM.TYPE_CLASS.TYPE_REFERENCE, __SYSTEM.TYPE_CLASS.TYPE_POINTER : SET_Value := FALSE; // For the planned types we will be just fine. TYPE_CLASS.TYPE_BOOL, TYPE_CLASS.TYPE_INT, TYPE_CLASS.TYPE_REAL : SET_Value := TRUE; // Optionally string can be handled separately, maybe we have received STRING(255), but practically it is shorter than 80 bytes... TYPE_CLASS.TYPE_STRING : pStr := anyValue.pValue; diSize := MIN(anyValue.diSize, LEN(pStr^) + 1); // Get the actual size, and rewrite the received structure member diSize := MIN(SIZEOF(_Data), diSize); // Can chop down the received string to our length... SET_Value := TRUE; // Maybe want to play a little bit more here, to narrow down or convert datatypes, etc... // Or just reject any other datatype ELSE SET_Value := FALSE; RETURN; END_CASE // Fail, if the received value is still larger than our container... IF diSize > SIZEOF(_Data) THEN SET_Value := FALSE; END_IF // Here we should be ok, just set up the _DataType structure, and copy store the data IF SET_Value THEN THIS^._Descr.TypeClass := anyValue.TypeClass; // The typeclass is already filtered THIS^._Descr.diSize := diSize; // Set the (adjusted) size THIS^._Descr.pValue := ADR(_Data); // This will not change, just to be sure {IF defined (pou:SysMem.SysMemCpy)} SysMem.SysMemCpy(_DataType.pValue, anyValue.pValue, TO_UDINT(anyValue.diSize)); {ELSE} // An ugly replacement MemCpy FOR I:=0 TO diSize - 1 DO _Descr.pValue[I] := anyValue.pValue[i]; END_FOR {END_IF} // Otherwise, in case of failure maybe better set an empty value (overwrite the former data descriptor) ELSE THIS^._Descr.TypeClass := TYPE_CLASS.TYPE_NONE; THIS^._Descr.pValue := ADR(_Data); THIS^._Descr.diSize := 0; END_IF METHOD GET_Value : BOOL VAR_INPUT anyValue : ANY; END_VAR VAR I : DINT; END_VAR // We just have to serve the data, using the __System.AnyType structure received // Roughly we can say: IF anyValue.TypeClass = _Descr.TypeClass AND anyValue.pValue <> 0 // This should not be possible, already taken care of by Codesys (?) THEN {IF defined (pou:SysMem.SysMemCpy)} SysMem.SysMemCpy(anyValue.pValue, _DataType.pValue, TO_UDINT(MIN(anyValue.diSize, _Descr.diSize))); {ELSE} // An ugly replacement MemCpy FOR I:=0 TO MIN(anyValue.diSize -1, _Descr.diSize - 1) DO anyValue.pValue[I] := _Descr.pValue[I]; END_FOR {END_IF} // Just to make sure, that our string is terminated... IF anyValue.TypeClass = TYPE_CLASS.TYPE_STRING THEN anyValue.pValue[anyValue.diSize -1] := 0; END_IF GET_Value := TRUE; RETURN; END_IF // ... But can play more CASE anyValue.TypeClass OF TYPE_CLASS.TYPE_WSTRING : ; // Could do conversion TYPE_CLASS.TYPE_XSTRING : ; // Wow, I have to figure this out TYPE_CLASS.TYPE_PARAMS : ; // BTW, what is this, how to use? TYPE_CLASS.TYPE_ANYNUM : ; // ... END_CASE Be careful it was not tested. I'm sure can be done better, please feel free to comment 3. If you really want to do entries with variable size In a standard environment, it would be similar to the previous, except you dont have the container variable _Data, just use a pointer, practically _Descr.pValue At Initialize (SET_Value), you have to allocate the memory, would be easy with SysMem.SysMemAlloc - nowadays with SysMem.SysMemAllocData -, and you make sure to release it after use with SysMem.SysMemFreeData... SysMemAlloc was already hidden. The problem with this, that sooner or later your application will totally fragment the dynamic memory, and fail... So should look for some form of dynMaybe MemUtils.MemoryManager (I am not sure what is the status and the future of it). 4. You will end up by a LogEntry Factory ... 5. You could still have a look at this IEC Snippets BTW, Standard Codesys Logger is not a bad choice either. If you are really interested, I share some more code / library.
Last updated: 2025-03-09

Post by mogam on Internal error:System.NullReferenceException: The object reference was not set to an object instance. ^{CODESYS Forge} ^talk ^(Post)
Hi everyone, I have a my App that reads values from a shared memory than 2 variables x,y were calculated. here as you can see in my code: PROGRAM PLC_PRG VAR szName : STRING := '/SM'; ( Name of the shared memory.) uxiSize : __UXINT := 646 * 2 * SIZEOF(REAL); ( Size of the shared memory. ) hShm : RTS_IEC_HANDLE; ( Handle to the shared memory ) pStart : POINTER TO REAL; ( Pointer to the first element in the memory ) pData : POINTER TO REAL; ( Pointer, which is incremented until the last sign in the memory is reached. ) shared_data :ARRAY[0..645, 0..1] OF REAL; velocity : ARRAY[0..2] OF REAL; ( Velocity array ) position : ARRAY[0..2] OF REAL; ( Position array ) angleDepth : ARRAY[0..645, 0..1] OF REAL; ( Angle and depth array ) xEndOfMemory : BOOL; x : ARRAY[0..645] OF REAL := 1.0; y : ARRAY[0..645] OF REAL := 1.0; (* Result of actions at the memory. *) OpenResult : RTS_IEC_RESULT; ReadResult : RTS_IEC_RESULT; PointerResult : RTS_IEC_RESULT; DeleteResult : RTS_IEC_RESULT; CloseResult : RTS_IEC_RESULT; i : INT; END_VAR ( Open the shared memory ) hShm := SysSharedMemoryOpen2(szName, 0, ADR(uxiSize), ADR(OpenResult)); IF hShm <> RTS_INVALID_HANDLE THEN (* Read the entire shared memory table *) SysSharedMemoryRead(hShm:= hShm, ulOffset:= 0, pbyData:= ADR(shared_data), ulSize:= uxiSize, pResult:= ADR(ReadResult)); (* Fetch the pointer from the shared memory. The pointer is pointing to the first element address *) //pStart := SysSharedMemoryGetPointer(hShm, ADR(PointerResult)); (* Close the shared memory *) //CloseResult := SysSharedMemoryClose(hShm := hShm); (* Read velocity and position data from the shared memory *) FOR i := 0 TO 2 DO velocity[i] := shared_data[i, 0]; position[i] := shared_data[i, 1]; END_FOR; (* Read angle and depth data from the shared memory *) FOR i := 0 TO 645 DO angleDepth[i, 0] := shared_data[(i + 6), 0]; angleDepth[i, 1] := shared_data[(i + 6), 1]; END_FOR; FOR i := 0 TO 645 DO x[i] := angleDepth[i, 1]*COS(angleDepth[i, 0]); y[i] := angleDepth[i, 1]*SIN(angleDepth[i, 0]); END_FOR; END_IF For these values an XY-CHART needs to be done and when i create a visualisation and set the x data and y data when i try to compile, i recieve this error: ------ Übersetzungslauf gestartet: Applikation: Device.Read_App ------- Code typisieren ... [FEHLER] Internal error:System.NullReferenceException: Der Objektverweis wurde nicht auf eine Objektinstanz festgelegt. bei _3S.CoDeSys.LanguageModelManager.LDateType.Accept(ITypeVisitor typvis) bei ..(_IVariable , IScope5 , _ICompileContext , _ISignature ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , _IPreCompileContext ) bei ..( ) bei ..(String ) bei ..(String , IVariable[]& , ISignature[]& ) bei ..(String , IVariable[]& , ISignature[]& , IScope& ) bei ..visit(_IVariableExpression , AccessFlag ) bei ..(_IUserdefType ) bei ..(_IVariable , IScope5 , _ICompileContext , _ISignature ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , _IPreCompileContext ) bei ..( ) bei ..(String ) bei ..(String , IVariable[]& , ISignature[]& ) bei ..(String , IVariable[]& , ISignature[]& , IScope& ) bei ..visit(_IVariableExpression , AccessFlag ) bei ..(_IUserdefType ) bei ..(_IVariable , IScope5 , _ICompileContext , _ISignature ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , _IPreCompileContext ) bei ..( ) bei ..(String ) bei ..(String , IVariable[]& , ISignature[]& ) bei ..(String , IVariable[]& , ISignature[]& , IScope& ) bei ..visit(_IVariableExpression , AccessFlag ) bei ..(_IUserdefType ) bei ..(_IVariable , IScope5 , _ICompileContext , _ISignature ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , _IPreCompileContext ) bei ..( ) bei ..(String ) bei ..(String , IVariable[]& , ISignature[]& ) bei ..(String , IVariable[]& , ISignature[]& , IScope& ) bei ..visit(_IVariableExpression , AccessFlag ) bei ..(_IUserdefType ) bei ..(_IArrayType ) bei ..(_IPointerType ) bei ..(_IVariable , IScope5 , _ICompileContext , _ISignature ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , _IPreCompileContext ) bei ..( ) bei ..(String ) bei ..(String , IVariable[]& , ISignature[]& ) bei ..(String , IVariable[]& , ISignature[]& , IScope& ) bei ..visit(_IVariableExpression , AccessFlag ) bei ..(_IUserdefType ) bei ..(_IPointerType ) bei ..(_IVariable , IScope5 , _ICompileContext , _ISignature ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , _IPreCompileContext ) bei ..( ) bei ..(String ) bei ..(String ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , _IPreCompileContext ) bei ..( ) bei ..(String ) bei ..(String ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , _IPreCompileContext ) bei ..( ) bei ..(String ) bei ..(String ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , _IPreCompileContext ) bei ..( ) bei ..(String ) bei ..(String , IVariable[]& , ISignature[]& ) bei ..(String , IVariable[]& , ISignature[]& , IScope& ) bei ..visit(_IVariableExpression , AccessFlag ) bei ..(_IUserdefType ) bei ..(_IVariable , IScope5 , _ICompileContext , _ISignature ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , _IPreCompileContext ) bei ..( ) bei ..(String ) bei ..(String , IVariable[]& , ISignature[]& ) bei ..(String , IVariable[]& , ISignature[]& , IScope& ) bei ..visit(_IVariableExpression , AccessFlag ) bei ..(_IUserdefType ) bei ..(_IVariable , IScope5 , _ICompileContext , _ISignature ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , _IPreCompileContext ) bei ..( ) bei ..(String ) bei ..(String , IVariable[]& , ISignature[]& ) bei ..(String , IVariable[]& , ISignature[]& , IScope& ) bei ..visit(_IVariableExpression , AccessFlag ) bei ..(_IUserdefType ) bei ..(_IPointerType ) bei ..(_IVariable , IScope5 , _ICompileContext , _ISignature ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , _IPreCompileContext ) bei ..( ) bei ..(String ) bei ..(String ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , _IPreCompileContext ) bei ..( ) bei ..(String ) bei ..(String ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , _IPreCompileContext ) bei ..( ) bei ..(String ) bei ..(String , IVariable[]& , ISignature[]& ) bei ..(String , IVariable[]& , ISignature[]& , IScope& ) bei ..visit(_IVariableExpression , AccessFlag ) bei ..(_IUserdefType ) bei ..(_IVariable , IScope5 , _ICompileContext , _ISignature ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei ..(_ISignature , _IPreCompileContext ) bei ..( ) bei ..(String ) bei ..(String , IVariable[]& , ISignature[]& ) bei ..(String , IVariable[]& , ISignature[]& , IScope& ) bei ..visit(_IVariableExpression , AccessFlag ) bei ..(_IUserdefType ) bei ..(_IVariable , IScope5 , _ICompileContext , _ISignature ) bei ..(_ISignature , IScope5 , _ICompileContext ) bei _3S.CoDeSys.Compiler35140.Compiler.(_ICompileContext , _IPreCompileContext , _ICompileContext , IProgressCallback ) bei _3S.CoDeSys.Compiler35140.Compiler.(_ICompileContext , Boolean , Boolean , _IPreCompileContext , _IPreCompileContext , _ICompileContext , Boolean , Boolean& , IProgressCallback ) bei _3S.CoDeSys.Compiler35140.Compiler.(Guid , Boolean , Boolean , Boolean , Boolean& , _ICompileContext& , _ICompileContext& , IProgressCallback , Boolean , Boolean ) Kompilierung abgeschlossen -- 1 Fehler, 0 Warnungen Übersetzung abgeschlossen -- 1 Fehler, 0 Warnungen : Kein Download möglich!
Last updated: 2024-05-24

Post by mubeta on Some 'pathetic' errors in SoftMotion program ^{CODESYS Forge} ^talk ^(Post)
Hello everyone, I have a very simple program for the process, but it's driving me crazy and I can't see the problems I'm left with: Short topological description: Dual Core Berghof controller with softmotion runtime version 3.5.19.30; Two axes with servodrive on canopen bus, clocked distributed from master; Ethercat I/O node; 2 ms ethercat task, 2 ms canopen bus cycle time; I/O objects of the canopen master and canopen drives connected to the ethercat task cycle; Problem 1: Two separate programs each manage their own axis and drive, with separate state machines. A first axis moves primarily in velocity, except having to position itself absolutely at a predetermined point at the end of the job; the second axis, on the other hand, is a paper unwinder that changes, for each job cycle, from actions in absolute, relative, and cam displacement with the master axis. Well, the state machine of both axes was written in such a way as to call running the useful FB and change it on state change in this way: CASE i_stateMachine OF 0: o_Power(Enable := TRUE, bRegulatorOn := FALSE, bDriveStart := FALSE, Axis := o_PaperUnwinderAxis); o_MoveAbs(Execute := FALSE, Axis := o_PaperUnwinderAxis); o_MoveRel(Execute := FALSE, Axis := o_PaperUnwinderAxis); o_CamSelect(Execute := FALSE, Master := o_MachineAxis, Slave := o_PaperUnwinderAxis, CamTable := cam_PaperUnwinder); o_CamIn(Execute := FALSE, Master := MachineEncoder, Slave := o_PaperUnwinderAxis); o_CamOut(Execute := FALSE, Slave := o_PaperUnwinderAxis); o_SetPosition(Execute := FALSE, Axis := o_PaperUnwinderAxis); IF ... THEN i_StateMachine := 10; END_IF; 10: o_Power( Enable := TRUE, bRegulatorOn := TRUE, bDriveStart := TRUE, Axis := o_PaperUnwinderAxis ); IF o_Power.Status THEN i_StateMachine := 20; END_IF; 20: (* Avanzamento carta *) o_MoveAbs( Execute := TRUE, Position := o_Somewhere, Velocity := 25.0, Acceleration := 3666.7, Deceleration := 3666.7, Jerk := 48000.0, Direction := MC_DIRECTION.positive, Axis := o_PaperUnwinderAxis ); IF o_MoveAbs.Done THEN o_MoveAbs(Execute := FALSE, Axis := o_PaperUnwinderAxis); i_StateMachine := 30; END_IF 30: d_HomingPosition := ...; o_SetPosition( Execute := TRUE, Position := d_HomingPosition, Mode := FALSE, Axis := o_PaperUnwinderAxis ); (* ... *) IF o_SetPosition.Done = TRUE THEN o_SetPosition(Execute := FALSE, Axis := o_PaperUnwinderAxis ); o_LogServer.Append(sMessage := '...', lscClass := LOGSERVER_CLASS.ALWAYS, sdt := o_CommonsMgrData.systime.sdtLocal); i_StateMachine := 40; END_IF; 50: ... The code above is a sketchy example of what I wanted to write. But it gives me a spot problem: in some, the state change results in a drive error, which is unrecoverable except with a reinitialization via SM3_ReinitDrive(). Things are improved a little if in the program I always run the call of all softmotion blocks in this way: o_Power(Axis := o_PaperUnwinderAxis); o_Jog(Axis := o_PaperUnwinderAxis); o_Halt(Axis := o_PaperUnwinderAxis); o_MoveAbs(Axis := o_PaperUnwinderAxis); o_MoveRel(Axis := o_PaperUnwinderAxis); o_CamIn(Master := MachineEncoder, Slave := o_PaperUnwinderAxis); o_CamOut(Slave := o_PaperUnwinderAxis); If I don't execute all the calls of all the motion FBs used, when exchanging machine state often (but not always), the axis goes into error with event id THE_FB_WASNT_CALL... Done a little diagnostics it seems that the FBs return the bDone, before they are completely terminated. I tried doing the machine state exchange not with the bDone bit of the FBs, but with the 'standstill' state of the axis. It didn't seem to change anything. Problem 2: During the use SM3_ReinitDrive() I get the erro in the log: "NetID 0: SDO read error for object 16#607C..." Assuming that the device involved it's one of the two servodrive, (no others device are present in the network), I don't found any object 0x607C in the 'possible object list in/out' of the two drive, and I don't understand where this object can be listed. So any ideas and suggestions regarding these two issues will be very, very welcome. If you need the source project, I am willing to send it.
Last updated: 2024-07-17

Post by r-niedermayer on OPC UA subscriber not operational ^{CODESYS Forge} ^talk ^(Post)
Hi. As far as projects in "old version"s are concerned, these can be upgraded to newer versions at any time. To do this, the device must be updated accordingly and the copilers and library versions must be adapted. You can find instructions on how to proceed in the online help/FAQ: https://content.helpme-codesys.com/en/CODESYS%20Development%20System/_cds_changing_compiler_version.html https://content.helpme-codesys.com/en/CODESYS%20Development%20System/_cds_cmd_update_device.html See also 4.3.22.4 "How to open an Example Project" within the following pdf for more details on the single steps: https://forge.codesys.com/lib/counit/tickets/_discuss/thread/3e991befbc/ca97/attachment/Public%20FAQ-v13-20240610_075228.pdf Regaring your OPCUA connection state always showing just "DISABLED", without knowing both sides of the assembly in detail, one can only approach the problem theoretically. We can give a chekclist on how to proceed: Fist, please recheck the communication settings in the OPC UA connection function block to ensure that the server URL, endpoint URL, and other settings are correct and match the configuration of the OPC UA server. Verify that the OPC UA server is running and accessible. -You can try to connect to the OPC UA server using a separate client, such as UAExpert, to ensure that the issue is not related to the OPC UA server itself. Test the security settings in the OPC UA connection function block to ensure that the correct security policy and certificate are selected. If you are using a dynamic connection to the OPC UA server, probe that the connection settings are correctly configured and that the OPC UA client is able to establish a connection to the OPC UA server. Also, please loock into the log files for any errors related to the OPC UA connection function block, these should be listet there. The log files may also provide additional information about the issue and help you to further troubleshoot the problem. FYI - Please see https://content.helpme-codesys.com/en/CODESYS%20Communication/_cds_obj_data_source_communication_opc_ua_server.html: Her you can finde the Communication settings via OPC UA Server -> layout Browse Live Server: The client connects to the server and detects the existing variables and types. From Information Model The client reads the data structure (layout) of the OPC UA Server from the information model set here and as a result receives the information about available variables and types. A connection to the server is not required. The list contains the information models installed in the OPC UA Information Model Repository. "Read Connection" Settings from IEC Variable (option set): - The connection settings used by the device are not read here from the dialog, but at runtime from the IEC variable specified here. - For this possibility, please see the Using a Dynamic Connection to an OPC UA Server (https://content.helpme-codesys.com/en/CODESYS%20Communication/_comm_use_dynamic_opc_ua_server_comm_settings.html) The settings for the communication of a Client-data source to an OPC UA Server can also be dynamically configured from the IEC code and can also be changed at runtime. For such a purpose, a structure is available in the DatasourceOpcUAServer library (For a description of the OPC UA Server, there is one included in the standard installation of CODESYS, https://content.helpme-codesys.com/en/CODESYS%20Communication/_cds_encrypt_communication_data_sources_opc_ua_client.html)
Last updated: 2024-11-04

Post by smeitink on Timeout Error in Modbus Communication with WAGO PFC200 and iEM2050 Meter using 750-652 Module ^{CODESYS Forge} ^talk ^(Post)
Hi all, I'm looking for help with an issue I've come across while trying to facilitate Modbus communication between a WAGO PFC200 PLC using a 750-652 communication module and an iEM2050 Series Single Phase Energy Meter. I believe to have everything wired and setup correcty, but I keep running into a "Error time out" message, and by now I don't really know what else to try. My setup is as follows: A PFC200 Wago PLC, which has 2 750-652 Serial Interfaces extension modules connected to its field bus. I'm using one of these to talk to a Schneider iEM2050 - kWh-meter over modbus. I have connected terminal 23 (A) of the iEM2050 to connector 6 (A) on the 750-652. I have connected terminal 24 (B) of the iEM2050 to connector 2 (B) of the 750-652. I'm using 200mm of twisted together wires to connected them both, and I have placed a 120 ohm resistor between A and B at both ends. I've attached relevant pinout images to this post. I then wrote a simple program that configures the Mobus port, as per the datasheet of the iEM2050. You can find an image of the relavent page attached to this post too. This is my program: PROGRAM PLC_PRG VAR Master: FbMbMasterSerial; xIsConnected: BOOL; xError: BOOL; iIndex: INT := 1; xTrigger: BOOL; utQuery : typMbQuery := ( bUnitId := 1, // The Modbus unit or slave address bFunctionCode := 4, // Function code for reading input registers uiReadAddress := 1829, // adress for the Power on off counter uiReadQuantity := 1 // Quantity of registers to read ); iStep: INT; oStatusModbus: WagoSysErrorBase.FbResult; utResponseModbus: typMbResponse; xConnect: BOOL := FALSE; delayTimer: TON; END_VAR Master( xConnect:= xConnect, I_Port:= _750_652_24_1, udiBaudrate:= 9600, usiDataBits:= 8, eParity:= WagoTypesCom.eTTYParity.Even, eStopBits:= WagoTypesCom.eTTYStopBits.One, eHandshake:= WagoTypesCom.eTTYHandshake.None, ePhysical:= WagoTypesCom.eTTYPhysicalLayer.RS485_HalfDuplex, xIsConnected=> xIsConnected, xError=> xError, oStatus=> oStatusModbus, eFrameType:= WagoAppPlcModbus.eMbFrameType.RTU, tTimeOut:= T#5S, utQuery:= utQuery, xTrigger:= xTrigger, utResponse:= utResponseModbus); delayTimer(IN := TRUE, PT := T#3S); // Use the Q output of the timer to set xConnect after the delay IF delayTimer.Q THEN xConnect := TRUE; END_IF CASE iStep OF 0: //Wacht totdat de master de poort geopend heeft IF xIsConnected THEN iStep := 1; END_IF 1: //Stuur request naar de slave xTrigger := TRUE; iStep := 2; 2: //Wacht totdat de master klaar is met het afhandelen van de request IF NOT xTrigger THEN iStep := 3; END_IF END_CASE The TON delay before opening the port is due to a an error I encountered when opening it straight away. This seems to be a bug, as described here. However, the TON solved that particular issue. I tried reading multiple registers, but like I said, I still always end up with the "Error time out". What else can I test or try at this point?
Last updated: 2024-02-24

Post by scoob on ModbusFB - Slow Response Time ^{CODESYS Forge} ^talk ^(Post)
Hello, I have been trying to use the ModbusFB functions so I can put some code into libraries, but it seems to be very slow for me. I have a Modbus device with 100ms registers. I previously setup 10 channels in the 'traditional' Modbus Slave with channels and mappings - and set a cyclic trigger at 100ms - this worked fine. I then tried the ModbusFB example, and setup reading the same 10 blocks of modbus addresses, copying the example and putting all of the requests into an array and triggering the requests sequentially. I timed how long the requests are taking to get round to each one, and it is around 1s 450ms. How do I speed this up to match the cyclic time? IF NOT(init) THEN init := TRUE; // Set the required IP address: ipAddress[0] := 192; ipAddress[1] := 168; ipAddress[2] := 1; ipAddress[3] := 10; // Pass the required IP address to the clinet FB: client_NetworkSwitch.aIPaddr := ipAddress; client_NetworkSwitch.udiLogOptions := (ModbusFB.LoggingOptions.ClientConnectDisconnect OR ModbusFB.LoggingOptions.ClientReceivedValidReplies); // Try to connect the client client_NetworkSwitch(xConnect:=TRUE); // Configure all the channels to read connecting them to the client: portStatus_Request(rClient := client_NetworkSwitch, uiStartItem := 4096, uiQuantity := 32, pData := ADR(portStatus), udiReplyTimeout := udiReplyTimeout); portSpeed_Request(rClient := client_NetworkSwitch, uiStartItem := 4352, uiQuantity := 32, pData := ADR(portSpeed)); flowControl_Request(rClient := client_NetworkSwitch, uiStartItem := 4608, uiQuantity := 32, pData := ADR(flowControl)); linkUpCounter_Request(rClient := client_NetworkSwitch, uiStartItem := 5888, uiQuantity := 32, pData := ADR(linkUpCounter)); txPacketCounter1_Request(rClient := client_NetworkSwitch, uiStartItem := 8192, uiQuantity := 100, pData := ADR(txPacketCounter1)); txPacketCounter2_Request(rClient := client_NetworkSwitch, uiStartItem := 8292, uiQuantity := 28, pData := ADR(txPacketCounter2)); rxPacketCounter1_Request(rClient := client_NetworkSwitch, uiStartItem := 8448, uiQuantity := 100, pData := ADR(rxPacketCounter1)); rxPacketCounter2_Request(rClient := client_NetworkSwitch, uiStartItem := 8548, uiQuantity := 28, pData := ADR(rxPacketCounter2)); txErrors_Request(rClient := client_NetworkSwitch, uiStartItem := 8704, uiQuantity := 64, pData := ADR(txErrors)); rxErrors_Request(rClient := client_NetworkSwitch, uiStartItem := 8960, uiQuantity := 64, pData := ADR(rxErrors)); // Trigger all client requests initially FOR clientRequestsCnt := 0 TO (SIZEOF(clientRequests)/SIZEOF(clientRequests[0]))-1 DO pClientRequest := clientRequests[clientRequestsCnt]; pClientRequest^.xExecute := TRUE; END_FOR // Prepare sequential trigger / control of client requests. clientRequestsCnt := 0; pClientRequest := clientRequests[clientRequestsCnt]; END_IF // Call the client to do request processing: client_NetworkSwitch(); // Now we trigger client request sequentially ... IF NOT pClientRequest^.xExecute AND NOT pClientRequest^.xDone AND run AND client_NetworkSwitch.xConnected THEN pClientRequest^.xExecute := TRUE; END_IF // .. and check result/error IF pClientRequest^.xExecute AND run AND client_NetworkSwitch.xConnected THEN IF pClientRequest^.xDone THEN // Prepare next trigger of client request (a rising edge of xExecute) pClientRequest^.xExecute := FALSE; IF clientRequestsCnt < SIZEOF(clientRequests)/SIZEOF(clientRequests[0])-1 THEN // next client request clientRequestsCnt := clientRequestsCnt + 1; ELSE clientRequestsIterationCounter := clientRequestsIterationCounter + 1; clientRequestsCnt := 0; END_IF pClientRequest := clientRequests[clientRequestsCnt]; END_IF END_IF I did try a semi-coded way using the IoDrvModbusTCP library, and setting the slave com settings, then 10 commands and 10 requests, then using a TP on xDone as a pause, before triggering another request - this is time the delay is around 120ms - so the device is fine with the speed, just something I am doing wrong in the ModbusFB method I am sure.
Last updated: 2024-04-26

<< < 1 .. 59 60 61 (Page 61 of 61)

Sort by relevance or date

Forums

Help

Search talk: detect unused code

Forums

Help

Search talk: detect unused code

Searching