Post by ofey on EtherCAT fieldbus ^{CODESYS Forge talk (Post)}
Hi, everyone! I'm trying to set up a PLC controller and a connection to an EtherCAT slave device in Codesys. I want to create a flexible program that I can upload to multiple controllers with different remote IO connected (same program). On one plant i may have 5 AI-cards and 3 DO-cards, and on another I may have 4 AI-cards and 2 DO-cards. For not needing to maintain several different programs wih different devices defined in the program (one for each set up) I thought that using a remote IO would make it easier having a single program. That way I could refer to different memory addresses instead of predefined slots/channels and IO's, that would give me errors if there was a different IO on the plant than what the program expected. When I tried setting up the etherCAT master, I saw that I had to define the etherCAT slave devices with the different IO'cards for me to be able to refer to the memory addresses in a PRG. Exactly what I was trying to avoid. My setup is something like a program that can handle 16 separate pump controls. In a year maybe 6 plans get deployed, and depending on how large the project is, the number of pumps can vary between 4 and 16. And the managers dont want to have IO's for all 16 pumps on every cabinet, and I dont want to maintain 16 separate projects files in case of updates etc. I thought the best way to tackle this was having a single project that read/write data to the different pump IO's by remote IO (fieldbus ethercat) addresses. And the number of pump controls are activated by an external GUI. If pump 1-6 is activated by the GUI, then the PLC-program tries to read/write input/outputs from predefined addresses for the expected IO's. My test setup is a PFC200 WAGO controller and a EtherCAT fieldbus coupler (750-354) with some IO. I hope I didn't explain this too horrible, and if there is a more easy and elegant solution for this challenge I appreciate a feedback on this.
Last updated: 2024-04-08

Post by gustavocsw on MQTT memory leak problem ^{CODESYS Forge talk (Post)}
Hello everyone, I'm using the IoT Library to implement the MQTT communication with my local broker server in order to publish and subscribe at specifics topics to share and consume information about my application. But, it seems that are occurring some memory leak problem in a "high" frequency (more than 10 Hz) subscribe process. I follow the same method as in IoT Lib exemples, and at first looks perfect but my PLC was rebooting frequently and when I check its memory usage that was increasing as fast as the subscribe massage was sent. I'm using a WEG PLC410 and a WEG PLC500, and this error occurred in both of them (including in CODESYS Control Win x64). The application sends to the system a message JSON with the float payload Ex. {"data" : 0.8500}, but this happens with a INT, or BOL as well. I use the follow code in my application to find the value: //FindFirstValueByKey VARs PROGRAM JSON_VELO VAR //------Setting the JSON Subscriber to Set the Relay Value jsonDataVelo : JSON.JSONData; jsonByteArrayReaderVelo : JSON.JSONByteArrayReader; xST1okVelo : BOOL; FindFirstValueByKeyVelo : JSON.FindFirstValueByKey; jsonElementVelo : JSON.JSONElement; xDoneReaderVelo : BOOL; xDoneFindVelo : BOOL; //STRING and WSTRING for Subscribe the massage sPayloadJsonVelo : STRING := 'opa'; psPayloadJsonVelo : POINTER TO BYTE := ADR(sPayloadJsonVelo); //wsPayloadJsonRelaySet : WSTRING := "opa"; wsPayloadJsonVelo : WSTRING := STRING_TO_WSTRING('opa'); pwsPayloadJsonVelo : POINTER TO WORD := ADR(wsPayloadJsonVelo); lrVelo : LREAL; xKeepAliveVelo : BOOL; xSetVelo : BOOL; RSSet : RS; LIMPAR : STRING; //Find the msg end sFindVelo : STRING := '}'; psFindVelo : POINTER TO STRING := ADR(sFindVelo); iLenVelo : INT; iSizeVelo : INT := 12; udiContMsg : UDINT; END_VAR // FindFirstValueByKey CODE // Relay Set configuration xSetVelo := MQTT_SUBSCRIBER.RSVelo.Q1; IF xSetVelo THEN xKeepAliveVelo := TRUE; END_IF IF xKeepAliveVelo THEN udiContMsg := udiContMsg + 1; iLenVelo := TO_INT(StrLenA(psPayloadJsonVelo)); iSizeVelo := iLenVelo - TO_INT(MQTT_SUBSCRIBER.udiPayloadSizeVelo); StrDeleteA(psPayloadJsonVelo,iSizeVelo,iLenVelo); wsPayloadJsonVelo := STRING_TO_WSTRING(sPayloadJsonVelo); pwsPayloadJsonVelo := ADR(wsPayloadJsonVelo); //MQTT.ConvertUTF8toUTF16(sourceStart:= ADR(sPayloadJsonVelo), targetStart:= ADR(wsPayloadJsonVelo), dwTargetBufferSize:= TAM, bStrictConversion:= 1); //Reset jsonByteArrayReader jsonByteArrayReaderVelo ( xExecute := TRUE, pwData := pwsPayloadJsonVelo, jsonData := jsonDataVelo, xDone => xDoneReaderVelo ); FindFirstValueByKeyVelo( xExecute := xDoneReaderVelo, wsKey := "data", diStartIndex:= 0, jsonData := jsonDataVelo, jsonElement => jsonElementVelo, xDone => xDoneFindVelo ); IF xDoneFindVelo THEN lrVelo := jsonElementVelo.value.lrValue; //Reset jsonByteArrayReader jsonByteArrayReaderVelo ( xExecute := FALSE, pwData := pwsPayloadJsonVelo, jsonData := jsonDataVelo, xDone => xDoneReaderVelo ); FindFirstValueByKeyVelo( xExecute := FALSE, wsKey := "data", diStartIndex:= 1, jsonData := jsonDataVelo, jsonElement => jsonElementVelo, xDone => xDoneFindVelo ); xKeepAliveVelo := FALSE; GVL.xSetVeloRead := TRUE; END_IF END_IF And this to subscribe at the topic: //SUBSCRIBE VAR: //----------------- Subscribe Velocity ----------------------- MQTTSubscribeVelo : MQTT.MQTTSubscribe;//Variable MQTTSubscriber block -X - function-X wsTopicSubscribeVelo : WSTRING(1024) := "CORE/odometry/GET/data/simp"; // Topic to publish a message sSubscribeMassageVelo : STRING; udiPayloadSizeVelo : UDINT; xSDoneVelo : BOOL; xSErrorVelo : BOOL; xReceiveVelo : BOOL; eSTypeVelo : MQTT.MQTT_ERROR; eSMQTTErrorVelo : MQTT.MQTT_ERROR; RSVelo : RS; udiCont : UDINT; //SUBSCRIBE CODE: MQTTSubscribeVelo( xEnable:= MQTT_CLIENT.xConnection_Broker AND NOT xSErrorVelo AND NOT JSON_VELO.xKeepAliveVelo, pbPayload:= JSON_VELO.psPayloadJsonVelo, udiMaxPayloadSize:= SIZEOF(JSON_VELO.sPayloadJsonVelo), udiPayloadSize => udiPayloadSizeVelo, mqttClient:= MQTT_CLIENT.ClientMQTT, wsTopicFilter:=wsTopicSubscribeVelo, xDone => xSDoneVelo, xError=> xSErrorVelo, xReceived => xReceiveVelo, eMQTTError=> eSMQTTErrorVelo ); RSVelo(SET := xReceiveVelo, RESET1 := JSON_VELO.xKeepAliveVelo);
Last updated: 2024-09-09

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Post by imdatatas on MC_CamIn did not work properly with SMC_FreeEncoder on SoftMotion 4.17.0.0 ^{CODESYS Forge talk (Post)}
Hello, I am facing a problem with the new Softmotion 4.17.0.0 version. Has anyone encountered a similar problem, what is the solution? I would be happy if you could share it. Problem description: -- "SMC_FreeEncoder" encoder axis is the master, -- The motor of the servo driver on the EtherCAT bus is the slave axis. -- When the MC_CamIn block executed, the InSync output is activated. However, although the master encoder axis position value changes, there is no movement in the slave servo axis! Test steps: 1-) EtherCAT servo axis installed, configured and motion test was performed with MC_Jog. No problem. 2-) Softmotion general axis pool > SMC_FreeEncoder was added and pulse amount configuration was performed. No problem. 3-) Incremental encoder actual count value was transferred to the "SMC_FreeEncoder.diEncoderPosition" variable as DINT under the ethercat task in every cycle and the encoder axis position value was observed. No problem. 4-) A simple CAM table with a 1:1 ratio was created under the project tree. (For example: Simply, when the encoder rotates 1 turn, the motor will rotate 1 turn.) 5-) The SMC_FreeEncoder axis enabled with MC_Power and brought to the StandStill state. 6-) The MC_CamTableSelect block was run with default input values ​​(all absolute) and only the Cam table name was specified. The Done output was seen successfully. No problem. 7-) The MC_CamIn block was activated with default input values ​​(absolute) and only the master encoder axis name, slave servo axis name, CamTableID input pins was specified and then "Execute" input set to TRUE. 8-) The InSync output information of the MC_CamIn block observed as TRUE. However, although the encoder axis value changed, the position value of the slave axis did not change at all, it did not move. It always remained at 0.0mm. 9-) When I repeated the same steps above, only changing the master axis to SM_Drive_Virtual instead of FreeEncoder and gave movement to the virtual axis, this time the slave axis moved successfully. However, when the same steps and operations are performed with the same IDE just downgrade SoftMotion version from 4.17.0.0 to 4.10.0.0, everything works normally and without problems as expected in MC_CamIn block with FreeEncoder master. (By the way, The used IDE version is Codesys V3.5 SP20patch3.) Best Regards Imdat
Last updated: 5 days ago

Post by shooxplc on How to call the same program from library and get the vars updated. ^{CODESYS Forge talk (Post)}
Hi, I am writing to you today because I would like to create a library that would contain a program with its various subprograms, in my example "PLC_PRG" with "a", "aa", "aaa". But once the library is created as shown below: I would like to be able to drag and drop my folder as many times as I want (let's say I manage the same system multiple times). Once the drag and drop is done, we can see the second folder with the variables renamed successfully. As shown below: But my variables in CAD_1 remain the same as for CAD, so it's PLC_PRG instead of PLC_PRG_1, for example. Is there a solution to automate this? I wouldn't want to have to rename all my variables manually, considering that in the program where I want to do this, the number of variables is substantial. Lucas.
Last updated: 2023-08-23

Post by garyl on Comments in arrays and assigning RST coil's to 600 outputs ^{CODESYS Forge talk (Post)}
Hello all, im working on a project that requires me to convert an old automation direct DirectSoft PLC d2-250-1. One of the problems im encountering is that all of the comments are attached to members of the different addresses. When i convert the addresses (1777 "C" registers, 777 X registers, and 20,0000 V registers) im running into difficulties keeping the inputs/outputs correct since they are missing documentation. Is there a good way to retain the comments of the indexes in the array? Secondly, initially i was declaring the "C" and "V" addresses individually and this worked to retain the comments as to which register did what, however i ran into a problem when one rung reset (or set to 0) approximately 600 C Addresses. Since each tag is separately declared this proved to be nearly impossible without a literal wall of code that attempted to crash the program. So i converted all of the registers (C,X,Y,V) into separate structs, declared them as arrays and pointed all of the original call outs in the program to the newly defined structs. However i have now lost comments and the program is very hard to follow. Thanks for any help with this issue.
Last updated: 2023-08-31

Post by timvh on Detect "Cancel" Press in FileOpenSave Dialog ^{CODESYS Forge talk (Post)}
Maybe there is a better way, but a long time ago I created a test application that worked like this: With a button I opened the dialog and I added a "Input configuration - OnDialogClosed" "Execute ST-Code" action to this same button which called the following Function when the dialog was closed: F_OnFileDialogClosed(pClientData); Below this Function which handled the result: // This function is called from the visualization when the dialog is closed. FUNCTION F_OnFileDialogClosed : BOOL VAR_INPUT pClientData : POINTER TO VisuElems.VisuStructClientData; END_VAR VAR dialogMan : VisuElems.IDialogManager; FileOpenCloseDialog : VisuElems.IVisualisationDialog; result : VisuElems.Visu_DialogResult; _sFileName : STRING(255); END_VAR // the DialogManager is provided via the implicitly available VisuManager dialogMan := VisuElems.g_VisuManager.GetDialogManager(); IF dialogMan <> 0 AND pClientData <> 0 THEN FileOpenCloseDialog := dialogMan.GetDialog('VisuDialogs.FileOpenSave'); // gets the FileOpenSave dialog IF FileOpenCloseDialog <> 0 THEN result := FileOpenCloseDialog.GetResult(); // gets the result (OK, Cancel) of the dialog IF result = VisuElems.Visu_DialogResult.OK THEN // Original code gvlFile.FileListProvider(); _sFileName := CONCAT(gvlFile.FileListProvider._stDirectory, gvlFile.FileListProvider.stFile); // do something with this file name... END_IF END_IF END_IF
Last updated: 2023-09-19

Post by sturmghost on Initialization of visualization variables and cyclic code execution ^{CODESYS Forge talk (Post)}
I'm looking for a smart and short way to implement initialization of visualization variables depending on the visualization input. For an easy example consider a rectangle which rests at XPos := 0 when the input state is false and at XPos := 50 when the input state is true. My visualization variables look like this: VAR_IN_OUT State : BOOL; END_VAR VAR XPos : INT; END_VAR I put this rectangle via a visualization frame element into another visualization and link a frame reference variable with the state to it. If the variable is true, the rectangle should rest at XPos := 50 and false at XPos := 0 at visualization init but how should I assign the 50 or 0 to the internal visualization variable XPos? I would need some init-methode for the visualization but I dont want a global init-method for such tasks. I want to do it inside of the visualization element but I can't see any solution for this? It would be good to be able to define ST-code within the visualization element which runs cyclic at each VISU_TASK task-cycle then I could just check the input state and change the XPos accordingly. Does someone have a solution?
Last updated: 2023-10-01

Post by sturmghost on Visualization using methods and cyclic ST-calls ^{CODESYS Forge talk (Post)}
Im looking for a way to implement ST-code into the visualization element without creating a helper POU or method in my device/application tree. Like visualization properties are evaluated at each VISU_TASK cycle I want to be able to create own ST code which interacts with the visualization interface variables. To be more specific I want to have a property which executes user defined ST-code at each VISU_TASK cycle exactly like its already possible for Input Configuration on various mouse and dialog events. Also a property for initialization (so only executed once) and a timed property would be nice. With the situation right now I'll have to create a POU function which handles the ST-code and misuse a property, like the text variable, to execute this POU function at each VISU_TASK cycle. Or does it exist and I don't know it?
Last updated: 2023-10-02

Post by ryusoup on JSONByteArrayWriter problem? ^{CODESYS Forge talk (Post)}
Hello, I am trying to implement a FB to make JSON formatted WSTRING type message using JSON Utilities 1.9.0.0 included in the IIoT library. In my case, I want to set some objects or arrays and set values to them later. But when I wrote as the sample below, // init builder builder(pJsonData:=pJsonData, diRootObj=>diRootObj); // set the 1st key to root diKey1 := builder.SetKeyWithArray(wsKey:="key1", diParentIndex:=diRootObj, eError=>eError); // set a value to the 1st key wsValue:="value01"; builder.SetValue(Value:=wsValue, diParentIndex:=diKey1, eError=>eError); // set the 2nd key to root diKey2 := builder.SetKeyWithArray(wsKey:="key2", diParentIndex:=diRootObj, eError=>eError); // set a value to the 2nd key wsValue:="value02"; builder.SetValue(Value:=wsValue, diParentIndex:=diKey2, eError=>eError); // set a value to the 1st key again wsValue:="value03"; builder.SetValue(Value:=wsValue, diParentIndex:=diKey1, eError=>eError); // set a value to the 2nd key again wsValue:="value04"; builder.SetValue(Value:=wsValue, diParentIndex:=diKey2, eError=>eError); // write build result writer(xExecute:=TRUE, pwData:=ADR(wsResult), udiSize:=SIZEOF(wsResult), xAsyncMode:=FALSE, jsonData:=pJsonData^); the result was: { "key1": ["value01"], "key2": ["value02", "value03", "value04"] } while my expection was: { "key1": ["value01", "value03"], "key2": ["value02", "value04"] } Inspecting pJsonData^, JSONData itself seems to be ok, so I believe the issue is something caused by the writer FB. Does anyone know how to fix it? Thanks,
Last updated: 2023-10-04

Post by manuknecht on Persistence Manager does not save alphabetically first value ^{CODESYS Forge talk (Post)}
I have several libraries which contain values that should be saved on a PLC. As apparently no Persistent Variable List is available within Libraries, I use the Persistence Manager to create a Persistence Channel in the Project which imports the library. I then specify the persistence channel in the library using the {attribute 'ac_persist':='PersistenceChannel_CT'} specifier. This generally works very well and gives me exactly the properties I require. However, it came to my attention that the (alphabetially) first value from the library is not saved in the created ASCII file. When checking the content of the Persistence Channel, it shows all the variables as defined in the library. But the created file does not contain the first value and it is not restored after restart or reset. (see attached picture) I disabled Periodic Saving and set xSaveOnChange to TRUE and so the file usually updates immediately after changing one of the values. When changing the first value, it does not update which is consistent with this value not being saved. I also created a sample project and library from scratch which shows the same issue both using a Raspberry Pi and using a Linux machine. Does someone know what the reason for this could be or did someone make similar experiences? Looking forward to hearing your suggestions. Thanks in advance and best wishes Manuel
Last updated: 2023-10-17

Post by manuknecht on Persistence Manager does not save alphabetically first value ^{CODESYS Forge talk (Post)}
After some more digging I realized that I get an error on the PLC Logger saying PersistenceChannel: 150 (invalid type in data: SimpleLibrary). I suppose the issue could be found in the ConfigData, which is automatically generated and which looks like this: 1 9##83 SimpleLibrary#GVL.aMoreZeros.[1]#0#64512#15#0 <[2]#0#64520#15#0 <[3]#0#64528#15#0 <[4]#0#64536#15#0 <#0#64544#15#0 <[6]#0#64552#15#0 <<lrVar#0#64560#15#0 <strVar#0#64428#16#80 <uiDummy#0#64370#11#0 Perhaps the fact that the variable is stored within a library confused the compiler? I tried changing the PersistenceChannel parameters to xCompressTags := FALSE which changed the entry in the data file from _xCompressTags BOOL:TRUE _xCompressTags BOOL:FALSE but the actual content of the data file and also the config data did not change.
Last updated: 2023-10-17

Post by andrej on Write to File on soft PLC winV3x64 ^{CODESYS Forge talk (Post)}
Hello all, I would like to store some data in text file. I use the soft PLC Win V3x64, on Windows 10. I use the SysFile Library 3.5.17.0. If I store the file directly in the in the directory of the PLC i.e. in '/CODESYSControlWinV3x64/E1FA7ABE/PlcLogic/LogAU.txt' the file is correctly filled with the data. However, If I use an absolute path to a different directory no data is stored in the respective file. Despite the fact that the respective file exists and the Filehandler is correctly opened (see in picture _fdSysFHandle <> -1). // sFileName : STRING := 'LogAU.txt'; // STORES FILE IN ../CODESYSControlWinV3x64/../PlcLogic/LogAU.txt' sFileName : STRING := 'C/Temp/LogAU.txt'// DOES NOT WORK --------------------- // FILE DESCRIPTOR _fdSysFHandle := SysFile.SysFileOpen( szFile:= sFileName,am:= SysFile.AM_APPEND,pResult := ADR(_Result)); Does some have an idea where the problem is, resp. how I can get store a file in an arbitrary directory. Thanks a lot and kind regards Andreas
Last updated: 2023-10-24

Post by vassilis91 on EtherCat-Rexroth Drive lost connection or no? ^{CODESYS Forge talk (Post)}
Hi all, i am encounter a mystery problem with a build with rexroth drives at my work. At my company we are make a machine with two Rexroth Indradrives . The two drives are goes by ethercat protocol . To be more specific i am going from my plc to the Beckoff El1100 coupler and after to the first drive and from the first drive to the second. The second drive works with no problem but the first(motor) sometimes without any pattern start to make a mysterious noise like stop and suddenly goes on again. If i couldn't hear the noise from the motor i couldn't Imagine that this happen. After a lot of research i see that sometime i have some strange zeros from the drive to the plc? Really i am in a deadlock and I don't know how to continue. From the other side the values on the other drive(second)are stable . The problem maybe: https://youtube.com/shorts/g7PCFLUaDUI?si=eiq0F2IzhQZax2e2
Last updated: 2023-10-25

Post by riccardo on VisuElems.CurrentUserGroupId is not stable ^{CODESYS Forge talk (Post)}
GoodMorning everyone. I have a system that, in case of alarm, have to block. When the operator logs in must have to acknoledge the alarm and should operate in the system freely. To perform this I detect the logged User by (VisuElems.CurrentUserGroupID <> 0) with a similar code to the the following: PROGRAM AlarmMngt VAR alarm : BOOL:= FALSE; Ack : BOOL:= TRUE; PushBottonOpening : BOOL:= FALSE; Valve : BOOL := FALSE; Flag: BOOL := FALSE; END_VAR IF alarm AND Ack AND (NOT Flag) THEN valve := FALSE; PushBottonOpening := FALSE; Ack := FALSE flag := TRUE; ELSIF (NOT alarm) AND Ack THEN flag := FALSE; END_IF (* if the system is in alarm but there is a logged operator that acknowledge the alarm the system allows the valve opening.*) IF (VisuElems.CurrentUserGroupID <> 0) AND Ack AND Alarm AND PushBottonOpening THEN Valve := TRUE; ELSIF (VisuElems.CurrentUserGroupID = 0) AND Alarm THEN valve := FALSE; END_IF The problem I have is in the last 5 lines of the code: Even if there is a logged in user, the GroupID variable is subjected to a refresh that cyclically set for an instant it to 0 and this close the valve making difficult to the user to work Now I solved it creating a time hysteresys cycle but it is not a good solution. Someone is able to explane me why the GroupID variable is sobjected to this refresh and how to stabilize to avoiding it? Thank you in advance, Riccardo
Last updated: 2023-11-10

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