Post by mondinmr on Direct Pointers in IOMapping for EtherCAT with IoDrvEthercatLib.ETCSlave_Dia ^{CODESYS Forge talk (Post)}
Using SDO, I can read the EtherCAT mappings and offsets from various registers like 0x1c12, 0x1c13, etc. When I obtain registers mapped in the PDOs and various offsets, I could technically access directly to the statusword, controlword, etc., if they are mapped. I have noticed that on IoDrvEthercatLib.ETCSlave_Diag I can find pointers to the input and output buffers. However, although the input buffer can be easily read by referring to what has been obtained from the SDOs, it is not possible to write to the output buffer, as it is overwritten in each cycle by the data from the IOMapping task. Is there a way, knowing an instance of IoDrvEthercatLib.ETCSlave_Diag, to obtain the pointer to the first data in the IOMapping? The offsets are identical to those of the PDOs, but obviously the data is a copy. For me, the cleanest thing would be to access the pointers on IOMapping, for DS402a devices to retrieve the key data and point them to internal references. I need to know this as, having developed our own motion library, I would like to simplify the initial setup by eliminating unnecessary and nonsensical mappings that can lead users to unnecessary errors. In the current version that we have been using for years, we have to map everything manually. I would like to pass only the slave reference to the FB_init constructors and eliminate the mapping.
Last updated: 2024-02-12

Post by manuknecht on High Cycle Times for SoftMotion_PlanningTask when using AxisGroup ^{CODESYS Forge talk (Post)}
Hello all I am using an AxisGroup with the Gantry2 Kinematics to move a 2D-Gantry system. When creating the AxisGroup, the SoftMotion_PlanningTask is created automatically with a cycle time of 2 ms in my case. I realized that the maximum cycle time of this task can spike to very high values (up to 60 ms) at lower speeds of the motion, leading to synchronization issues and errors on the axes. The same behaviour - though not as drastic - can be observed with virtual axes too. Is this behaviour intended or to be expected? Can the cycle time or type of the SoftMotion_PlanningTask be changed to prevent these errors? Or is there another fix for this issue? I tried changing the cycle type to Freewheeling, which solved the synchronization issues, but caused an error on the AxisGroup after a while, reading SMC_CP_QUEUE_UNDERRUN. Thanks in advance and best regards Manuel
Last updated: 2024-03-07

Post by wbj0t on What the right way to update TCP/COM slave device holding registers ^{CODESYS Forge talk (Post)}
Hi all :) I have an plc. This plc has option to be as slave device. There are TCP -> Serial Slave Device and COM -> Serial Slave Device. There are 4096 ModBus holding registers with mark "internal modify" for the both devices above. So, COM Slave has 4096 registers and TCP Slave has 4096 registers. And, finally, I have an ARRAY[0..4095] OF WORD. This array glued with COM Slave and TCP slave. Yes, I need plc's opportunity to be communication both TCP and COM ways for the same registers. For example, the next task structure: * TASK_0: 1. pou_READ_Registers 2. pou_0 3. pou_1 4. ... 5. pou_N 6. pou_WRITE_Registers At the first pou I read registers for the other pous, after job we have sort of state of the plc. At the last pou (6) we write modified registers. It is a good scenario: some one wrote registers for the job, after job we save these (modified) registers. But, what if registers wrote between 1 and 6 pou by operator, for example, at the 3 pou -> the last pou 'pou_WRITE' will rewrite this request from operator. What the right way to work with this logic? Thanks you.
Last updated: 2024-07-01

Post by xgongx on What is the insights of IoDrvEtherCAT.DCInSyncWindow? ^{CODESYS Forge talk (Post)}
It is well known that you need to increase the value of IoDrvEtherCAT.DCInSyncWindow to solve the "Fieldbus lost synchronicity" issue. In the official document, IoDrvEtherCAT.DCInSyncWindow is explained as the toleration of a certain jitter. But the official document doesn't explain what kind of the jitter is. Is it the jitter of DC sync deviation, master timer or something else? It is very important to know the insights of IoDrvEtherCAT.DCInSyncWindow. For example, if it is the toleration of DC sync deviation, and the official recommending value is 200us for CODESYS SoftMotion. It means maximum of DC sync deviation is 200us. It is unacceptable for some high precision motion control tasks, for example high speed gear task, etc. Increasing the value of IoDrvEtherCAT.DCInSyncWindow will increase the deviation of motor rotation sync if it is the toleration of DC sync deviation. So, would anyone tell me what the insights of IoDrvEtherCAT.DCInSyncWindow is? Thanks.
Last updated: 2024-07-09

Post by trusty-squire on CNC - How to manipulate SMC_GeoInfo objects ^{CODESYS Forge talk (Post)}
I have an application using CNC GCode interpolation, but I need to modify the GCode provided to the PLC based on certain parameters. I am currently attempting to modify the SMC_GeoInfo objects in the SMC_OutQueue using the code below. Note that all the other code is pretty standard and works fine, but when I add the below it errors. PROGRAM TEST VAR fbReadCncFile : SMC_ReadNCFile2; fbCncInterpreter : SMC_NCInterpreter; arrCncInterpreter : ARRAY[1..99] OF SMC_GeoInfo; pGeoInfo: POINTER TO SMC_GeoInfo; giGeoInfo: SMC_GeoInfo; // ... END_VAR // ... Some code here in order to read CNC file using SMC_ReadNCFile2 and provide to SMC_NCInterpreter pGeoInfo := SMC_GetObj(poq:=ADR(fbCncInterpreter.poqDataOut), n:=1); IF pGeoInfo <> 0 THEN giGeoInfo := pGeoInfo^; // Do some manipulation here, then update the queue at the same position MC_SetObj(poq:=ADR(fbCncInterpreter.poqDataOut) , n:=0 , pgi:=ADR(giGeoInfo) ); END_IF It throws an error when I get to the line giGeoInfo := pGeoInfo^; Error: EXCEPTION [AccessViolation] occured: App=[Sim.Device.Application], Task=[PathTask] How do I use SMC_GetObj and access the data? It creates a pointer with the value as shown in the photo, but all the dereferenced values say dereference of invalid pointer.
Last updated: 2024-07-26

Post by egau on Hard shutdown: no code on device after power on ^{CODESYS Forge talk (Post)}
This explanation aligns with the issues we’re experiencing with our machines. The scenario I described is happening with one of them (let’s call it Machine A). This machine is identical to another one (Machine B), except for some custom code that facilitates communication with an external Beckhoff PLC for MES integration in the production line. Machine B has been powered on and off daily for at least three months and has never had this problem. Given that, I highly doubt the MES custom code is the cause of the code corruption. This being said, your explanation does seem plausible. However, if faulty EtherCAT cables were the issue, why wouldn't the error occur during normal operation? Why would bad cables only cause problems during a hard shutdown? One last question: When you encountered this behavior, did you see a similar error in your logs? i.e, an "AccessViolation" exception in the EtherCAT Task?
Last updated: 2024-10-03

Post by z870623 on About CPU Loading ^{CODESYS Forge talk (Post)}
I am running a runtime environment on an ARM A35 dual-core processor (1.5GHz) and have encountered some issues. The CPU load (both CPU0 and CPU1) occasionally spikes above 50% before returning to normal, and this happens around 2-3 times per minute. At the same time, I’ve noticed that the Max Cycle Time in the Codesys monitoring screen shows much worse performance compared to the A53 (1.2GHz), with nearly double the cycle time. The optimizations I have made so far are as follows: Set the CPU to performance mode. Isolated CPUs: CPU0 is dedicated to running Linux services and the runtime itself, while CPU1 runs the EtherCAT task and the MainTask. Despite CPU1 only running these two tasks, the utilization still increases above 50%, which I find unreasonable. Additionally, I performed tests using cyclictest both without and with the runtime running. The performance is shown in the following image: From the results, I believe the CPU performance should be fine, but I am unsure why the monitoring results are not as expected. The testing outcomes should ideally be as close as possible to the cyclictest results. Does anyone have related solutions to this issue?
Last updated: 2024-10-14

Post by breiter on Frustration-Fueled Feedback on Project File Management and Git Integration ^{CODESYS Forge talk (Post)}
Hi, supporting a text based storage format is on our roadmap, see https://www.codesys.com/the-system/releases-updates-lifecycle/release-plan-roadmap.html It will be an Add-On feature called "File Based Storage" for the professional developer edition. Structured text POUs will be stored as plain text. Other graphical languages will remain in an xml format. You will be able to switch the storage type for projects. Certain workflows will become easier this way. Nevertheless restrictions will remain because of CODESYS specific storage logic (for example how methods below function blocks are stored as file). So merging using our Git Integration Add-On remains the recommended workflow. A workflow involving Visual Studio Code as the main IDE is not supported. Simply because many topics like library management, task configuration or fieldbus configurators are not available for VS Code. A PLC project is a lot more than just some ST POUs. Best Regards
Last updated: 2024-10-16

Post by ellocco on XOR with four Inputs with OR-, NON- and AND-Operators ^{CODESYS Forge talk (Post)}
My topic is more of academic nature, I would like to implement an XOR-operation with four inputs on my own (without the predefined XOR-operator) in a function block diagram (FBD). I have two proposals. One works fine and the other one is just an idea, but I do not know, if it is possible to code it in CODESYS V3.5 SP18 in form of a FBD. Here the one that works: And here an idea, which I have not managed to code it as an FBD: Any ideas? Is the 2nd diagram a correct interpretation of the coding task? And is there a way to implement it in form of an FBD in CODESYS V3.5 SP18? Followup (08-Nov-2024): Also in the current version of CODESYS (V3.5SP20Patch3) I have not managed to connect the existing blocks. In the alternative SPS-IDE PLCnext Engineer it is possible.
Last updated: 2024-11-08

Post by mubeta on Some 'pathetic' errors in SoftMotion program ^{CODESYS Forge talk (Post)}
Hello everyone, I have a very simple program for the process, but it's driving me crazy and I can't see the problems I'm left with: Short topological description: Dual Core Berghof controller with softmotion runtime version 3.5.19.30; Two axes with servodrive on canopen bus, clocked distributed from master; Ethercat I/O node; 2 ms ethercat task, 2 ms canopen bus cycle time; I/O objects of the canopen master and canopen drives connected to the ethercat task cycle; Problem 1: Two separate programs each manage their own axis and drive, with separate state machines. A first axis moves primarily in velocity, except having to position itself absolutely at a predetermined point at the end of the job; the second axis, on the other hand, is a paper unwinder that changes, for each job cycle, from actions in absolute, relative, and cam displacement with the master axis. Well, the state machine of both axes was written in such a way as to call running the useful FB and change it on state change in this way: CASE i_stateMachine OF 0: o_Power(Enable := TRUE, bRegulatorOn := FALSE, bDriveStart := FALSE, Axis := o_PaperUnwinderAxis); o_MoveAbs(Execute := FALSE, Axis := o_PaperUnwinderAxis); o_MoveRel(Execute := FALSE, Axis := o_PaperUnwinderAxis); o_CamSelect(Execute := FALSE, Master := o_MachineAxis, Slave := o_PaperUnwinderAxis, CamTable := cam_PaperUnwinder); o_CamIn(Execute := FALSE, Master := MachineEncoder, Slave := o_PaperUnwinderAxis); o_CamOut(Execute := FALSE, Slave := o_PaperUnwinderAxis); o_SetPosition(Execute := FALSE, Axis := o_PaperUnwinderAxis); IF ... THEN i_StateMachine := 10; END_IF; 10: o_Power( Enable := TRUE, bRegulatorOn := TRUE, bDriveStart := TRUE, Axis := o_PaperUnwinderAxis ); IF o_Power.Status THEN i_StateMachine := 20; END_IF; 20: (* Avanzamento carta *) o_MoveAbs( Execute := TRUE, Position := o_Somewhere, Velocity := 25.0, Acceleration := 3666.7, Deceleration := 3666.7, Jerk := 48000.0, Direction := MC_DIRECTION.positive, Axis := o_PaperUnwinderAxis ); IF o_MoveAbs.Done THEN o_MoveAbs(Execute := FALSE, Axis := o_PaperUnwinderAxis); i_StateMachine := 30; END_IF 30: d_HomingPosition := ...; o_SetPosition( Execute := TRUE, Position := d_HomingPosition, Mode := FALSE, Axis := o_PaperUnwinderAxis ); (* ... *) IF o_SetPosition.Done = TRUE THEN o_SetPosition(Execute := FALSE, Axis := o_PaperUnwinderAxis ); o_LogServer.Append(sMessage := '...', lscClass := LOGSERVER_CLASS.ALWAYS, sdt := o_CommonsMgrData.systime.sdtLocal); i_StateMachine := 40; END_IF; 50: ... The code above is a sketchy example of what I wanted to write. But it gives me a spot problem: in some, the state change results in a drive error, which is unrecoverable except with a reinitialization via SM3_ReinitDrive(). Things are improved a little if in the program I always run the call of all softmotion blocks in this way: o_Power(Axis := o_PaperUnwinderAxis); o_Jog(Axis := o_PaperUnwinderAxis); o_Halt(Axis := o_PaperUnwinderAxis); o_MoveAbs(Axis := o_PaperUnwinderAxis); o_MoveRel(Axis := o_PaperUnwinderAxis); o_CamIn(Master := MachineEncoder, Slave := o_PaperUnwinderAxis); o_CamOut(Slave := o_PaperUnwinderAxis); If I don't execute all the calls of all the motion FBs used, when exchanging machine state often (but not always), the axis goes into error with event id THE_FB_WASNT_CALL... Done a little diagnostics it seems that the FBs return the bDone, before they are completely terminated. I tried doing the machine state exchange not with the bDone bit of the FBs, but with the 'standstill' state of the axis. It didn't seem to change anything. Problem 2: During the use SM3_ReinitDrive() I get the erro in the log: "NetID 0: SDO read error for object 16#607C..." Assuming that the device involved it's one of the two servodrive, (no others device are present in the network), I don't found any object 0x607C in the 'possible object list in/out' of the two drive, and I don't understand where this object can be listed. So any ideas and suggestions regarding these two issues will be very, very welcome. If you need the source project, I am willing to send it.
Last updated: 2024-07-17

Post by maldus512 on How to adapt Codesys Control SL to custom board ^{CODESYS Forge talk (Post)}
Hello everyone, I have been given the task to develop I/O drivers for a custom made, Linux based board to allow for Codesys applications to run and control the hardware. I have successfully installed Codesys Control SL for ARM/Linux and tested it with a simple demo application. Now I should start interfacing the runtime to the actual hardware; I should be able to interact with 2 RS485 serial ports, a few GPIOs and an I2C port, all of which already have the corresponding /dev/ interface in the Linux system. I am having trouble understanding how it should be approached. I have found sporadic references that fail to lead to a really comprehensive documentation. For example: The store page (https://store.codesys.com/en/codesys-control-for-linux-arm-sl-1.html#options) mentions a "runtime package" that should allow "Integration of existing C code" and "Usage of local I/Os", which seems exactly what I need to interact with custom peripherals. I have found no further reference to Codesys-C interpop. The Codesys Help page for the runtime package has a page on the "Development of Drivers" (https://content.helpme-codesys.com/en/CODESYS%20Control/rtsllinuxrbpdriverdevelopment.html) that suggests to either "Implement a function block" or "Implement I/O drivers". Those in turn lead to this page (https://forge.codesys.com/drv/io-drivers/doc/Generic/) which describes briefly an XML schema to describe new devices; unfortunately, it doesn't mention what to do with such a description (i.e. how does the runtime know about it) or how it is in any way connected to the actual hardware. Could anyone give me some pointers? I should also mention I have no prior experience with Codesys, so maybe I'm missing an obvious answer.
Last updated: 2024-08-09

Post by imdatatas on MC_CamIn did not work properly with SMC_FreeEncoder on SoftMotion 4.17.0.0 ^{CODESYS Forge talk (Post)}
Hello, I am facing a problem with the new Softmotion 4.17.0.0 version. Has anyone encountered a similar problem, what is the solution? I would be happy if you could share it. Problem description: -- "SMC_FreeEncoder" encoder axis is the master, -- The motor of the servo driver on the EtherCAT bus is the slave axis. -- When the MC_CamIn block executed, the InSync output is activated. However, although the master encoder axis position value changes, there is no movement in the slave servo axis! Test steps: 1-) EtherCAT servo axis installed, configured and motion test was performed with MC_Jog. No problem. 2-) Softmotion general axis pool > SMC_FreeEncoder was added and pulse amount configuration was performed. No problem. 3-) Incremental encoder actual count value was transferred to the "SMC_FreeEncoder.diEncoderPosition" variable as DINT under the ethercat task in every cycle and the encoder axis position value was observed. No problem. 4-) A simple CAM table with a 1:1 ratio was created under the project tree. (For example: Simply, when the encoder rotates 1 turn, the motor will rotate 1 turn.) 5-) The SMC_FreeEncoder axis enabled with MC_Power and brought to the StandStill state. 6-) The MC_CamTableSelect block was run with default input values ​​(all absolute) and only the Cam table name was specified. The Done output was seen successfully. No problem. 7-) The MC_CamIn block was activated with default input values ​​(absolute) and only the master encoder axis name, slave servo axis name, CamTableID input pins was specified and then "Execute" input set to TRUE. 8-) The InSync output information of the MC_CamIn block observed as TRUE. However, although the encoder axis value changed, the position value of the slave axis did not change at all, it did not move. It always remained at 0.0mm. 9-) When I repeated the same steps above, only changing the master axis to SM_Drive_Virtual instead of FreeEncoder and gave movement to the virtual axis, this time the slave axis moved successfully. However, when the same steps and operations are performed with the same IDE just downgrade SoftMotion version from 4.17.0.0 to 4.10.0.0, everything works normally and without problems as expected in MC_CamIn block with FreeEncoder master. (By the way, The used IDE version is Codesys V3.5 SP20patch3.) Best Regards Imdat
Last updated: 2024-11-11

Post by mondinmr on Direct Pointers in IOMapping for EtherCAT with IoDrvEthercatLib.ETCSlave_Dia ^{CODESYS Forge talk (Post)}
I have found a very interesting solution using: IoConfigTaskMap IoConfigConnectorMap IoConfigChannelMap The first is the list of IO tasks. The second is the connector for each IO module in the IOMap. The third is the individual input or output on the IOMap. One of the properties of the connector is another pointer to a connector, which corresponds with the connector of the EtherCAT slave. Through this information, it is possible to understand to which EtherCAT slave an IO connectormap corresponds. I am attaching an FB that allows for the construction of an IO map and finding the pointer to the actual IOs in the IOMap based on the bitoffset. FUNCTION_BLOCK IOExplorer VAR_INPUT END_VAR VAR_OUTPUT END_VAR VAR inputChannels: COL.LinkedList; outputChannels: COL.LinkedList; ulintFactory: COL.UlintElementFactory; END_VAR METHOD inputAtBitOffsetOfConnector : POINTER TO BYTE VAR_INPUT conn: POINTER TO IoConfigConnectorMap; bitOffset: UDINT; END_VAR VAR it: COL.LinkedListIterator; itf: COL.IElement; elem: COL.iUlintElement; channelInfo: POINTER TO ADVChannelInfo; bitOffsetR: UDINT; END_VAR inputChannels.ElementIterator(it); WHILE it.HasNext() DO it.Next(itfElement => itf); __QUERYINTERFACE(itf, elem); {warning disable C0033} channelInfo := TO___UXINT(elem.UlintValue); {warning restire C0033} IF channelInfo^.connectorField = conn THEN IF bitOffsetR = bitOffset THEN inputAtBitOffsetOfConnector := channelInfo^.addr; RETURN; END_IF bitOffsetR := bitOffsetR + channelInfo^.size; ELSE bitOffsetR := 0; END_IF END_WHILE inputAtBitOffsetOfConnector := 0; END_METHOD METHOD outputAtBitOffsetOfConnector : POINTER TO BYTE VAR_INPUT conn: POINTER TO IoConfigConnectorMap; bitOffset: UDINT; END_VAR VAR it: COL.LinkedListIterator; itf: COL.IElement; elem: COL.iUlintElement; channelInfo: POINTER TO ADVChannelInfo; bitOffsetR: UDINT; END_VAR outputChannels.ElementIterator(it); WHILE it.HasNext() DO it.Next(itfElement => itf); __QUERYINTERFACE(itf, elem); {warning disable C0033} channelInfo := TO___UXINT(elem.UlintValue); {warning restire C0033} IF channelInfo^.connectorField = conn THEN IF bitOffsetR = bitOffset THEN outputAtBitOffsetOfConnector := channelInfo^.addr; RETURN; END_IF bitOffsetR := bitOffsetR + channelInfo^.size; ELSE bitOffsetR := 0; END_IF END_WHILE outputAtBitOffsetOfConnector := 0; END_METHOD METHOD scanIO VAR_INPUT END_VAR VAR numTasks: DINT := IoConfig_Globals.nIoConfigTaskMapCount; tType: WORD; ioTask: POINTER TO IoConfigTaskMap; numCon: WORD; connector: POINTER TO IoConfigConnectorMap; numCh: DWORD; channelInfo: POINTER TO ADVChannelInfo; iTsk: DINT; iCon: WORD; iCh: DWORD; i: DINT; _tmpConnList: COL.IList; elem: COL.IUlintElement; itf: COL.IElement; tmpCh: POINTER TO ADVChannelInfo; lastE: DINT; e: COL.COLLECTION_ERROR; e1: Error; END_VAR VAR_INST lF: COL.ListFactory; END_VAR IF outputChannels.CountElements() > 0 OR inputChannels.CountElements() > 0 THEN RETURN; END_IF _tmpConnList := lF.CreateDynamicList(16, 16); //Iterate through all IO tasks FOR iTsk := 0 TO numTasks - 1 DO ioTask := ADR(IoConfig_Globals.pIoConfigTaskMap[iTsk]); //Store the type of the task (Input or Output) tType := ioTask^.wType; numCon := ioTask^.wNumOfConnectorMap; //Iterate through all connectors of the task FOR iCon := 0 TO numCon - 1 DO connector := ADR(ioTask^.pConnectorMapList[iCon]); numCh := connector^.dwNumOfChannels; //Iterate through all channels of the connector FOR iCh := 0 TO numCh - 1 DO //Create a new channel info object and fill it with the address, connector and size of the channel //Connectors is address of field connector in this case like EtherCAT slave //Address is the address of the IOMap //Size is the size of channel data in bits in IOMap channelInfo := __NEW(ADVChannelInfo); channelInfo^.addr := connector^.pChannelMapList[iCh].pbyIecAddress; channelInfo^.connectorField := connector^.pConnector; channelInfo^.size := connector^.pChannelMapList[iCh].wSize; //We put the channel info a temporary ordered list //Order is based on the address of IOMap lastE := TO_DINT(_tmpConnList.CountElements()) - 1; FOR i := 0 TO lastE DO _tmpConnList.GetElementAt(udiPosition := TO_UDINT(i), itfElement => itf); __QUERYINTERFACE(itf, elem); {warning disable C0033} tmpCh := TO___UXINT(elem.UlintValue); {warning restire C0033} //If the address of the channel is smaller than the address of the channel in the list IF tmpCh^.addr > channelInfo^.addr THEN //Insert the channel in the list at the current position _tmpConnList.InsertElementAt(TO_UDINT(i), ulintFactory.Create(TO_ULINT(channelInfo))); //Clear the channel info pointer channelInfo := 0; //Exit the loop i := lastE + 1; END_IF END_FOR //If the channel info is not 0, it means that the channel was not inserted in the list IF channelInfo <> 0 THEN //Add the channel to the end of the list elem := ulintFactory.Create(TO_ULINT(channelInfo)); _tmpConnList.AddElement(elem); END_IF END_FOR //Iterate temporary list and add the channels to the input or output list lastE := TO_DINT(_tmpConnList.CountElements()) - 1; FOR i := 0 TO lastE DO _tmpConnList.GetElementAt(udiPosition := TO_UDINT(i), itfElement => itf); __QUERYINTERFACE(itf, elem); {warning disable C0033} tmpCh := TO___UXINT(elem.UlintValue); {warning restire C0033} //If type is input, add the channel to the input list IF tType = TaskMapTypes.TMT_INPUTS THEN e := inputChannels.AddElement(ulintFactory.Create(TO_ULINT(tmpCh))); //If type is output, add the channel to the output list ELSIF tType = TaskMapTypes.TMT_OUTPUTS THEN e := outputChannels.AddElement(ulintFactory.Create(TO_ULINT(tmpCh))); ELSE __DELETE(tmpCh); END_IF END_FOR //Clear the temporary list _tmpConnList.RemoveAllElements(); END_FOR END_FOR END_METHOD
Last updated: 2024-02-13

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