Post by tayhim on WAGO HMI Device not found ^{CODESYS Forge talk (Post)}
Hello, I'm trying to connect with a Wago TP600 HMI but without success. I'm using codysis 3.5 SP19 patch 7 (SP20 block all the time) and the official wago package is installed. However, when I scan and select my device, I get a message saying that the device doesn't match the project's device object with the possibility to update the device (as shown in the attached picture). however, after choosing to update i got a message that the device is not found. I've tried with a new empty project but the same results. do you have any ideas? Thanks.
Last updated: 2024-06-25

Post by kezicris on (no subject) ^{CODESYS Forge talk (Post)}
Bonjour, J'essaie de tester cette application : Je suis bloqué sur les 2 chapitres suivants : Pour la toute première configuration de communication : ajout de la passerelle Spécification du canal de communication En suivant le tutoriel, j'ai bien le point vert disant que la passerelle est OK en localhost sur mon PC Ensuite, en choisissant le chemin vers le controleur et en faisant un scan réseau à partir de cette boite de dialogue, ça ne trouve rien et je finis par avoir un message d'erreur disant que la passerelle n'est pas configuré... De plus, Je ne comprends pas pourquoi il faut passer par une pseudo connexion alors que toute l'appli et donc la simu est sur mon PC... Merci pour vos lumières Bonne soirée Désolé, ça plante quand je joins un fichier
Last updated: 2024-10-20

Post by gustavocsw on MQTT memory leak problem ^{CODESYS Forge talk (Post)}
Hello everyone, I'm using the IoT Library to implement the MQTT communication with my local broker server in order to publish and subscribe at specifics topics to share and consume information about my application. But, it seems that are occurring some memory leak problem in a "high" frequency (more than 10 Hz) subscribe process. I follow the same method as in IoT Lib exemples, and at first looks perfect but my PLC was rebooting frequently and when I check its memory usage that was increasing as fast as the subscribe massage was sent. I'm using a WEG PLC410 and a WEG PLC500, and this error occurred in both of them (including in CODESYS Control Win x64). The application sends to the system a message JSON with the float payload Ex. {"data" : 0.8500}, but this happens with a INT, or BOL as well. I use the follow code in my application to find the value: //FindFirstValueByKey VARs PROGRAM JSON_VELO VAR //------Setting the JSON Subscriber to Set the Relay Value jsonDataVelo : JSON.JSONData; jsonByteArrayReaderVelo : JSON.JSONByteArrayReader; xST1okVelo : BOOL; FindFirstValueByKeyVelo : JSON.FindFirstValueByKey; jsonElementVelo : JSON.JSONElement; xDoneReaderVelo : BOOL; xDoneFindVelo : BOOL; //STRING and WSTRING for Subscribe the massage sPayloadJsonVelo : STRING := 'opa'; psPayloadJsonVelo : POINTER TO BYTE := ADR(sPayloadJsonVelo); //wsPayloadJsonRelaySet : WSTRING := "opa"; wsPayloadJsonVelo : WSTRING := STRING_TO_WSTRING('opa'); pwsPayloadJsonVelo : POINTER TO WORD := ADR(wsPayloadJsonVelo); lrVelo : LREAL; xKeepAliveVelo : BOOL; xSetVelo : BOOL; RSSet : RS; LIMPAR : STRING; //Find the msg end sFindVelo : STRING := '}'; psFindVelo : POINTER TO STRING := ADR(sFindVelo); iLenVelo : INT; iSizeVelo : INT := 12; udiContMsg : UDINT; END_VAR // FindFirstValueByKey CODE // Relay Set configuration xSetVelo := MQTT_SUBSCRIBER.RSVelo.Q1; IF xSetVelo THEN xKeepAliveVelo := TRUE; END_IF IF xKeepAliveVelo THEN udiContMsg := udiContMsg + 1; iLenVelo := TO_INT(StrLenA(psPayloadJsonVelo)); iSizeVelo := iLenVelo - TO_INT(MQTT_SUBSCRIBER.udiPayloadSizeVelo); StrDeleteA(psPayloadJsonVelo,iSizeVelo,iLenVelo); wsPayloadJsonVelo := STRING_TO_WSTRING(sPayloadJsonVelo); pwsPayloadJsonVelo := ADR(wsPayloadJsonVelo); //MQTT.ConvertUTF8toUTF16(sourceStart:= ADR(sPayloadJsonVelo), targetStart:= ADR(wsPayloadJsonVelo), dwTargetBufferSize:= TAM, bStrictConversion:= 1); //Reset jsonByteArrayReader jsonByteArrayReaderVelo ( xExecute := TRUE, pwData := pwsPayloadJsonVelo, jsonData := jsonDataVelo, xDone => xDoneReaderVelo ); FindFirstValueByKeyVelo( xExecute := xDoneReaderVelo, wsKey := "data", diStartIndex:= 0, jsonData := jsonDataVelo, jsonElement => jsonElementVelo, xDone => xDoneFindVelo ); IF xDoneFindVelo THEN lrVelo := jsonElementVelo.value.lrValue; //Reset jsonByteArrayReader jsonByteArrayReaderVelo ( xExecute := FALSE, pwData := pwsPayloadJsonVelo, jsonData := jsonDataVelo, xDone => xDoneReaderVelo ); FindFirstValueByKeyVelo( xExecute := FALSE, wsKey := "data", diStartIndex:= 1, jsonData := jsonDataVelo, jsonElement => jsonElementVelo, xDone => xDoneFindVelo ); xKeepAliveVelo := FALSE; GVL.xSetVeloRead := TRUE; END_IF END_IF And this to subscribe at the topic: //SUBSCRIBE VAR: //----------------- Subscribe Velocity ----------------------- MQTTSubscribeVelo : MQTT.MQTTSubscribe;//Variable MQTTSubscriber block -X - function-X wsTopicSubscribeVelo : WSTRING(1024) := "CORE/odometry/GET/data/simp"; // Topic to publish a message sSubscribeMassageVelo : STRING; udiPayloadSizeVelo : UDINT; xSDoneVelo : BOOL; xSErrorVelo : BOOL; xReceiveVelo : BOOL; eSTypeVelo : MQTT.MQTT_ERROR; eSMQTTErrorVelo : MQTT.MQTT_ERROR; RSVelo : RS; udiCont : UDINT; //SUBSCRIBE CODE: MQTTSubscribeVelo( xEnable:= MQTT_CLIENT.xConnection_Broker AND NOT xSErrorVelo AND NOT JSON_VELO.xKeepAliveVelo, pbPayload:= JSON_VELO.psPayloadJsonVelo, udiMaxPayloadSize:= SIZEOF(JSON_VELO.sPayloadJsonVelo), udiPayloadSize => udiPayloadSizeVelo, mqttClient:= MQTT_CLIENT.ClientMQTT, wsTopicFilter:=wsTopicSubscribeVelo, xDone => xSDoneVelo, xError=> xSErrorVelo, xReceived => xReceiveVelo, eMQTTError=> eSMQTTErrorVelo ); RSVelo(SET := xReceiveVelo, RESET1 := JSON_VELO.xKeepAliveVelo);
Last updated: 2024-09-09

Post by ewi04 on Recipe Manager - RecipeManCommands, load & write wrong values, Bug? ^{CODESYS Forge talk (Post)}
Hallo, I have a strange problem with the recipe manager. ISSUE: When using RecipeManCommands not all values are loaded correctly. Saving a recipe with CreateRecipe(), ReadAndSaveRecipe() or ReadAndSaveRecipeAs() works without any problems. BUT: LoadRecipe(), WriteRecipe() or LoadFromAndWriteRecipe() do not load the data correctly. It is Interesting that we have a different error pattern with LoadRecipe() than with WriteRecipe() or LoadFromAndWriteRecipe(). LoadRecipe() does not load all data and WriteRecipe() or LoadFromAndWriteRecipe() overwrites some data or assigns it incorrectly. And it is also strange that LoadRecipe() writes the values to the PLC. Normally it doesn’t do it. It makes no difference whether the memory type is textual or binary. I have an object consisting of STRUCTs which is inserted in the recipe definition. Environment: Codesys V3.5 SP19 Patch 4 (64Bit), Recipe Management 4.2.0.0 *Add a project (reduced to the problem)
Last updated: 2023-11-15

Post by comingback4u on Memory Address Overlap ^{CODESYS Forge talk (Post)}
Hello, We use a controller that comes with a bunch of predefined faults. These faults are considered active and historic. They are a 32 byte array but only take up 26 bytes of data. Because of this the historic faults start at address 26 instead of 31. Active faults variable take up address location 0 to 31. Historic faults variable take up address location 26 to 57. Because of this overlap I get an error that these overlap and it wont allow me to download to my controller. This isn't an issue in 3.5.5.4 but becomes an issue in newer version. Is there a way to turn this off? If I change the address location, the historic faults then become broken without doing some manipulation in the code. The software will build just fine. Thank you for your time.
Last updated: 2024-03-07

Post by r-niedermayer on Issue with WebVisu on Raspberry PI ^{CODESYS Forge talk (Post)}
Regarding to your application: When clicking in the web visualization, the boolean variable will be tapped for both buttons. The LED in the web visualization lights up as long as the variable is true The used variables should come from the GVL, ad/or thePLC_Prg. We see no difference or problem in both projects: You have created a visuelement Push button a a tapper, that is supposed to control the variable in this way as expected. This is also reflected (switching Bool from false to true) in the program code, as well as in the (GVL declared) variables. Wherever the misunderstanding comes from: no, this is not memory or license related. Our best guess: it is probably more of an applicative/conceptual implementation.
Last updated: 2024-04-11

Post by micik on Reverse bytes in an array ^{CODESYS Forge talk (Post)}
Hello, I'm getting the data in Codesys that is an array of 8 bytes. From this array, I need to foram LREAL number, however, because of different endiannes I need to reverse bytes in this array and then copy to a LREAL variable. For this I'm using a loop and it works OK. I wonder if there is a built in function to do this. I have found CAA Memory library but it has functions like reverse bytes in DWORD. But it seems it doesn't have what I need. https://content.helpme-codesys.com/en/libs/CAA%20Memory/Current/CAA_Memory/Reverse-Bit-Swap-ByteWord-order/ReverseBYTEsInDWORD.html What I need is a function to reverse bytes in an 8 byte array, or something similar.
Last updated: 2024-08-22

Post by micik on Reverse bytes in an array ^{CODESYS Forge talk (Post)}
Hello, I'm getting the data in Codesys that is an array of 8 bytes. From this array, I need to foram LREAL number, however, because of different endiannes I need to reverse bytes in this array and then copy to a LREAL variable. For this I'm using a loop and it works OK. I wonder if there is a built in function to do this. I have found CAA Memory library but it has functions like reverse bytes in DWORD. But it seems it doesn't have what I need. https://content.helpme-codesys.com/en/libs/CAA%20Memory/Current/CAA_Memory/Reverse-Bit-Swap-ByteWord-order/ReverseBYTEsInDWORD.html What I need is a function to reverse bytes in an 8 byte array, or something similar.
Last updated: 2024-08-22

Post by gilbertamine on Comparing Arrays of structure ^{CODESYS Forge talk (Post)}
Hi Everybody, I'm looking for a simple way of comparing two array of a structure. My structure is define like this : TYPE Positions_T : STRUCT PosX: DINT; PosY: DINT; PosZ: DINT; END_STRUCT END_TYPE I have multiples Var : ARRAY [0..220] OF Positions_T, that I need to compare quickly. I don't really want to do a Loop that goes by every 220 points and compare each one of them so I was wondering if there is another way. I came accross the MEM.Compare function, but it require to know the size in Bytes of the memory, and I don't know how to do that... Has anybody an idea on how to do the comparing easily ? Thanks in advance
Last updated: 2024-08-22

Post by paulg on RasPi CAA Serial example - unexpected behavior during debug ^{CODESYS Forge talk (Post)}
I've trimmed down the CAA Serial Codesys example to only listen on one port but, when stepping through the Case structure in debug mode, it jumps out of the structure during a specific point in every scan (I'll point it out below after describing the setup and listing the code). I'm using a Pi 4 Model B, and I have an Arduino Nano Every plugged in via USB which is streaming the following serial message at 1 Hz: Time since opening connection: 1 s Time since opening connection: 2 s ...and so on. The Pi shows the Nano at /dev/ttyACM0 so I edited CODESYSControl_User.cfg to read: Linux.Devicefile=/dev/ttyACM The code in my PLC_PRG is (ignore some of the comments, I hadn't deleted them out from the original example): PROGRAM PLC_PRG VAR xStartTest : BOOL:= TRUE; iState : INT; xTestDone : BOOL;(* True, when the test was done succesfully *) (* Settings to communicate with the COM Port *) aCom1Params : ARRAY [1..7] OF COM.PARAMETER; como1 : COM.Open; comc1 : COM.Close; comw1 : COM.Write; comr1 : COM.Read; //sWrite : STRING := 'Test String!'; sRead : STRING(25); szRead : CAA.SIZE; xCom1OpenError : BOOL; xCom1CloseError : BOOL; xCom1WriteError : BOOL; xCom1ReadError : BOOL; END_VAR //This example shows the communication of two COM Ports with each other. //The first one writes a string of characters, which is read by the second one. //After successful execution, the two COM Ports are closed and the test is done. IF xStartTest THEN CASE iState OF 0: //The parameters are set for the COM Port aCom1Params[1].udiParameterId := COM.CAA_Parameter_Constants.udiPort; aCom1Params[1].udiValue := 1; // the correct Port should be adapted aCom1Params[2].udiParameterId := COM.CAA_Parameter_Constants.udiBaudrate; aCom1Params[2].udiValue := 115200; aCom1Params[3].udiParameterId := COM.CAA_Parameter_Constants.udiParity; aCom1Params[3].udiValue := INT_TO_UDINT(COM.PARITY.NONE); aCom1Params[4].udiParameterId := COM.CAA_Parameter_Constants.udiStopBits; aCom1Params[4].udiValue := INT_TO_UDINT(COM.STOPBIT.ONESTOPBIT); aCom1Params[5].udiParameterId := COM.CAA_Parameter_Constants.udiTimeout; aCom1Params[5].udiValue := 0; aCom1Params[6].udiParameterId := COM.CAA_Parameter_Constants.udiByteSize; aCom1Params[6].udiValue := 8; aCom1Params[7].udiParameterId := COM.CAA_Parameter_Constants.udiBinary; aCom1Params[7].udiValue := 0; //The first Port is opened with the given parameters como1(xExecute := TRUE, usiListLength:=SIZEOF(aCom1Params)/SIZEOF(COM.PARAMETER),pParameterList:= ADR(aCom1Params)); IF como1.xError THEN xCom1OpenError := TRUE; iState := 1000; END_IF //After a successful opening, the next state is reached IF como1.xDone THEN iState := 15; END_IF 15: // the reading process is started comr1(xExecute := TRUE,hCom:= como1.hCom, pBuffer:= ADR(sRead), szBuffer:= SIZEOF(sRead)); IF comr1.xError THEN xCom1ReadError := TRUE; END_IF //After completion the size of the written bytes are saved IF comr1.xDone OR comr1.xError THEN szRead := comr1.szSize; iState := 20; END_IF 20: // If everything was successful the ports are closed and the handles are released comc1(xExecute := TRUE,hCom:= como1.hCom); IF comc1.xError THEN xCom1CloseError := TRUE; END_IF IF comc1.xDone OR comc1.xError THEN iState := 25; END_IF 25: // The first port is closed and the used handle released xTestDone := TRUE; xStartTest := FALSE; iState := 0; como1(xExecute := FALSE); comw1(xExecute := FALSE); comc1(xExecute := FALSE); ELSE iState := 0; END_CASE END_IF I realize as I write this that the .udiPort should be 0 and not 1, but that shouldn't be causing the issue I'm seeing. I'm forcing xStartTest:=TRUE every scan so that I can step into each line and observe what's happening. What I see is that the port parameters are set and the port is opened with no errors, but the code jumps out of the case structure to the last line every time it reaches (and I step into) the iState:=15 line (at the end of the iState:=0 block). So every scan cycle it goes through the block for iState=0 and jumps out at the same spot. I'm a little new to PLC programming so I may be misunderstanding the flow, but shouldn't this case structure keep moving down in the same scan? If it only handles one case per scan, why doesn't the value of iState persist? Thanks! Update: I restarted the Codesys control today and I was then able to see an error for como1.eError of "WRONG_PARAMETER". I tried doing some digging and another post made me think I should add another line to CODESYSControl_User.cfg, so I now have: [SysCom] Linux.Devicefile=/dev/ttyACM portnum := COM.SysCom.SYS_COMPORT1 So now when I set .udiPort to 1, I get "NO_ERROR" but I also don't read anything from the port (i.e. szRead = 0 always). If I try setting the port to 0 (which I'm confused about, because I added a COMPORT1 line but the device shows on the Pi as ACM0), I get the "WRONG_PARAMETER" error again. Is there an easier way to troubleshoot the Pi and view what ports the Codesys runtime is actually able to see while the Pi is running?
Last updated: 2024-06-06

Post by martinlithlith on Device User Logon and No device is responding.. Pi4b codesys 3.5 SP19 2 + (64-bit) ^{CODESYS Forge talk (Post)}
Hi! Im slowly starting to loose it and i need som help! After a few night of reading up and testing i´m still stuck as a rock and you guys and girls are my last resort for this project. Basic facts; Win 11 Codesys 3.5 SP19 2 + (64-bit) Raspberry pi 4 model b 2 gb Raspian release 11 aarch64 What keeps me up late at night; Username and Password when trying to connect to device and device only beeing connectable for a few seconds. Some of the things I have tried; Username and passord; Credientials from the raspberry Administrator Administrator admin admin Admin Admin administrator administrator Usernames and passwords that I sometimes use (this was a longshot i know, but i was running out of ideas and energy). :) Epand filesystem, activating i2c, spi, 1-wire I can start the gateway and start the runtime. I cant install the edgearm64, arm64 runtime package eventhough I guess i should, i get code [ERROR] Error output: dpkg: error processing archive /tmp/codesysedge_edgearm64_4.8.0.0_arm64.deb (--install): [ERROR] Error output: package architecture (arm64) does not match system (armhf) [ERROR] Error output: Errors were encountered while processing: [ERROR] Error output: /tmp/codesysedge_edgearm64_4.8.0.0_arm64.deb code as a respons. I have tried to Reset Origin Device - no change. I have tried to remove the /etc/CODESYSControl_User.cfg [CmpUserMgr] but i could not find it and i was not sure if i should add it instead but i did not want to mess somthing up. I have tried to create a second gateway with the specific ip if the pi, that did not help. Could it be that i´m currently connected to the pi through WIFI? I can ping the pi and I can connect and control it through VNC. When i scan to select gateway target (scan edge gateway) i find 17-21 devices but can find the pi throug the mac adress. I started of trying to use the "CODESYS Control for Raspberry Pi SL" (I have a license sience earlier) as i read somewhere that this could be used on a Pi4 as well but now i´m trying with the MC SL, no changes, same problem. Right now - gateway version 4.8.0.0 (edgearmHF, armhf), Runtime Package 4.5.0.0 (raspberry, armhf). Any sugestions are very welcome! As mentioned above, theese are some of the things that i have tried/done - but i have been going at this for a while. Best, Martin
Last updated: 2023-09-10

Post by tim-roelant on Profinet fault with codesys control V3 - Receive packet error ^{CODESYS Forge talk (Post)}
I have set up a brandnew Beckhoff panel pc with a codesys control runtime V3. I configured it together with 2 profinet field devices: a 16in/16out IO module from Turck and an MTS linear encoder. The machine works fine untill all of a sudden the communication breaks and the profinet participants become unreachable. At that point I can still ping the device, but the profinet master does not find them anymore: When i do a scan they are not found. When i do a cold restart, the profinet master becomes active again and the devices are found again. In the log i get Ethercat packet receive error: sysethernet. I am a little confused, there is no ethercat device in the device tree. I already set the send clock and the reduction ratio to higher values, but without result. Can codesys be configured, so that the communication re-establishes without doing the cold reset? This is very annoying and is causing a lot of prodution losses. regards Tim
Last updated: 2024-02-27

Post by tim-roelant on Profinet fault with codesys control V3 - Receive packet error ^{CODESYS Forge talk (Post)}
I have set up a brandnew Beckhoff panel pc with a codesys control runtime V3. I configured it together with 2 profinet field devices: a 16in/16out IO module from Turck and an MTS linear encoder. The machine works fine untill all of a sudden the communication breaks and the profinet participants become unreachable. At that point I can still ping the device, but the profinet master does not find them anymore: When i do a scan they are not found. When i do a cold restart, the profinet master becomes active again and the devices are found again. In the log i get Ethercat packet receive error: sysethernet. I am a little confused, there is no ethercat device in the device tree. I already set the send clock and the reduction ratio to higher values, but without result. Can codesys be configured, so that the communication re-establishes without doing the cold reset? This is very annoying and is causing a lot of prodution losses. regards Tim
Last updated: 2024-02-27

Post by tim-roelant on Problem mit control runtime V3 und profinet ^{CODESYS Forge talk (Post)}
Ich habe einen brandneuen Beckhoff-Panel-PC mit einer Codesys Control Runtime V3 eingerichtet. Ich habe es zusammen mit 2 Profinet-Feldgeräten konfiguriert: einem 16in/16out IO-Modul von Turck und einem MTS-Linearencoder. Die Maschine funktioniert einwandfrei, bis plötzlich die Kommunikation abbricht und die Profinet-Teilnehmer nicht mehr erreichbar sind. Zu diesem Zeitpunkt kann ich das Gerät noch anpingen, aber der Profinet-Master findet sie nicht mehr: Wenn ich einen Scan durchführe, werden sie nicht gefunden. Wenn ich einen Kaltstart durchführe, wird der Profinet-Master wieder aktiv und die Geräte werden wieder gefunden. Im Protokoll erhalte ich den Ethercat-Paketempfangsfehler: sysethernet. Ich bin etwas verwirrt, es gibt kein Ethercat-Gerät im Gerätebaum. Ich habe den Sendetakt und das Untersetzungsverhältnis bereits auf höhere Werte eingestellt, jedoch ohne Ergebnis. Kann Codesys so konfiguriert werden, dass die Kommunikation ohne Kalt-Reset wiederhergestellt wird? Das ist sehr ärgerlich und verursacht viele Produktionsausfälle. Grüße Tim
Last updated: 2024-02-27

Post by tim-roelant on Profinet fault with codesys control V3 - Receive packet error ^{CODESYS Forge talk (Post)}
I have set up a brandnew Beckhoff panel pc with a codesys control runtime V3. I configured it together with 2 profinet field devices: a 16in/16out IO module from Turck and an MTS linear encoder. The machine works fine untill all of a sudden the communication breaks and the profinet participants become unreachable. At that point I can still ping the device, but the profinet master does not find them anymore: When i do a scan they are not found. When i do a cold restart, the profinet master becomes active again and the devices are found again. In the log i get Ethercat packet receive error: sysethernet. I am a little confused, there is no ethercat device in the device tree. I already set the send clock and the reduction ratio to higher values, but without result. Can codesys be configured, so that the communication re-establishes without doing the cold reset? This is very annoying and is causing a lot of prodution losses. regards Tim
Last updated: 2024-02-27

Post by tim-roelant on Profinet fault with codesys control V3 - Receive packet error ^{CODESYS Forge talk (Post)}
I have set up a brandnew Beckhoff panel pc with a codesys control runtime V3. I configured it together with 2 profinet field devices: a 16in/16out IO module from Turck and an MTS linear encoder. The machine works fine untill all of a sudden the communication breaks and the profinet participants become unreachable. At that point I can still ping the device, but the profinet master does not find them anymore: When i do a scan they are not found. When i do a cold restart, the profinet master becomes active again and the devices are found again. In the log i get Ethercat packet receive error: sysethernet. I am a little confused, there is no ethercat device in the device tree. I already set the send clock and the reduction ratio to higher values, but without result. Can codesys be configured, so that the communication re-establishes without doing the cold reset? This is very annoying and is causing a lot of prodution losses. regards Tim
Last updated: 2024-02-27

Post by bruceae on Ethernet/IP Scan ^{CODESYS Forge talk (Post)}
Hello, I have a robot configured as a Generic Ethernet Module under Ethernet/IP Scanner. I can not see the change of state of the outputs coming from the robot on the codesys side in real-time. (The robot has it's own internal program that would changes the values of remote outputs 0-3 off and on). Also when I send data down to the inputs of the robot it doesn't transfer over as expected. As an example I'll send to the robot's input bit 0 a value of 1. It doesn't see that value change. However, when I write that input bit 0 back to a value of 0, the robot changes state and shows a value of 1. And if I change the state of a different bit, the other bits update properly, except for the bit that I changed. Any advice would be greatly appreciated, and if anything else is needed let me know.
Last updated: 2024-09-10

Post by ofey on EtherCAT fieldbus ^{CODESYS Forge talk (Post)}
Hi, everyone! I'm trying to set up a PLC controller and a connection to an EtherCAT slave device in Codesys. I want to create a flexible program that I can upload to multiple controllers with different remote IO connected (same program). On one plant i may have 5 AI-cards and 3 DO-cards, and on another I may have 4 AI-cards and 2 DO-cards. For not needing to maintain several different programs wih different devices defined in the program (one for each set up) I thought that using a remote IO would make it easier having a single program. That way I could refer to different memory addresses instead of predefined slots/channels and IO's, that would give me errors if there was a different IO on the plant than what the program expected. When I tried setting up the etherCAT master, I saw that I had to define the etherCAT slave devices with the different IO'cards for me to be able to refer to the memory addresses in a PRG. Exactly what I was trying to avoid. My setup is something like a program that can handle 16 separate pump controls. In a year maybe 6 plans get deployed, and depending on how large the project is, the number of pumps can vary between 4 and 16. And the managers dont want to have IO's for all 16 pumps on every cabinet, and I dont want to maintain 16 separate projects files in case of updates etc. I thought the best way to tackle this was having a single project that read/write data to the different pump IO's by remote IO (fieldbus ethercat) addresses. And the number of pump controls are activated by an external GUI. If pump 1-6 is activated by the GUI, then the PLC-program tries to read/write input/outputs from predefined addresses for the expected IO's. My test setup is a PFC200 WAGO controller and a EtherCAT fieldbus coupler (750-354) with some IO. I hope I didn't explain this too horrible, and if there is a more easy and elegant solution for this challenge I appreciate a feedback on this.
Last updated: 2024-04-08

Post by alexgooi on Codesys OPC DA server requires more then 2 GB of ram ^{CODESYS Forge talk (Post)}
Dear Forum, We are currently running into a problem that the CODESYS OPC DA server is running out of RAM (larger than 2 GB). We have a setup of 10 Codesys controllers which features around 300.000 discoverable tags per controller. We are only interested in 10 percent of the tags to be communicated to the OPC-server, this is due to the fact the program consists of arrays of objects which on their part implements arrays of objects, simply reducing the number of discoverable tags is not an option The OPC-DA server loads all the discoverable tags, is it possible to: 1 let the OPC-DA server only load the tags that are requested by the SCADA/MES system. 2 let the OPC-DA server claim more memory. 3 run 2 OPC-DA servers in parallel? Thank you in advance
Last updated: 2024-01-25

Post by paulorb on STRUCT AT %MW1000 ^{CODESYS Forge talk (Post)}
Hi I am trying to use STRUCT to parse commands from Modbus/TCP, Modbus client will fill the bytes related to a specific command (type, parameters), then PLC (Codesys) will access the command parameters. A STRUCT will simplify a lot the process of parsing the data, so I don't need to parse byte per byte, address will be mapped to a struct and I can use it for parsing the data. From what I understood, the compiler does not allow me to specify the location of the struct for a %MW register. VAR_COMMAND AT %MW1002: structGenericModbusCommand; This will throw: Bad declaration, use '%ML' for 'structGenericModbusCommand' variable But If I change it to %ML, when you go online you see that it is actually allocating the struct in another memory address. When we go online, on GVL we can see: VAR_COMMAND. structGenericModbusCommand %ML1002 commandType COMMANDTYPE %MB8016 ... %MB8020 I am not specifying a pointer or a reference it is a struct type, why is it mapping to a %MW location (random one). How can I control where it is mapping to? I need a consistent way to map STRUCT to specific modbus address. Is it possible? Thanks, Paulo Note I am using a Codesys OEM: Schneider Machine Expert Logic Builder (M241)
Last updated: 2024-08-13

Post by hwillems on Ranges, Lambdas, on Fixed arrays of structs ^{CODESYS Forge talk (Post)}
I do datastructures and algorithms in Codesys. For example a Struct of Person with thing's like IdNumber, Name, Age etc. as example. Now i do all kind of calculations, filters. So i have this pretty big Fixed Array with Structs. On this struct i want to do simple stuff you can do easily in C++/Python/Rust etc. For example i want to do this: AvererageAge := Average(Peoples.Age); Then it will return the average of all members ages. Or Sort struct on age etc. Or sort on alphabetical Name. Or use Lambda functions to filter/mutate out things like, filter out everybody above 18 years old. Or remove people who it's name start with "A". Currently i have to write my own custom function for example sorting on Age. And make a super specific function based on that particulare datastructure. Here an Example: (*Before calling this FIlter method, set the mNodeFilterSwitch to the desired filter.*) CASE mNodeFilterSelect OF (********************************[ Status Filters ]***********************************) NodeID: FOR x := ACS_OUT_BEGIN TO ACS_OUT_END BY 1 DO FOR y := ACS_IN_BEGIN TO ACS_IN_END BY 1 DO IF marrNode[y].Status.oiNodeID > marrNode[y + 1].Status.oiNodeID THEN mNodeTemp := marrNode[y + 1]; marrNode[y + 1] := marrNode[y]; marrNode[y] := mNodeTemp; END_IF; END_FOR; END_FOR; Started: FOR x := DES_OUT_BEGIN TO DES_OUT_END BY -1 DO FOR y := DES_IN_BEGIN TO DES_IN_END BY -1 DO IF marrNode[y].Status.oxStarted > marrNode[y - 1].Status.oxStarted THEN mNodeTemp := marrNode[y - 1]; marrNode[y - 1] := marrNode[y]; marrNode[y] := mNodeTemp; END_IF; END_FOR; END_FOR; Starting: FOR x := DES_OUT_BEGIN TO DES_OUT_END BY -1 DO FOR y := DES_IN_BEGIN TO DES_IN_END BY -1 DO IF marrNode[y].Status.oxStarting > marrNode[y - 1].Status.oxStarting THEN mNodeTemp := marrNode[y - 1]; marrNode[y - 1] := marrNode[y]; marrNode[y] := mNodeTemp; END_IF; END_FOR; END_FOR; END_CASE; I have like 30+ of these in the enum. Not really DRY code right? These are custom made bubble sort filters in a function. You pass in the Datastructure, and say what function you want. (This is an enum collection of sorting functions) And then the Array with Nodes of Structs gets ordered. Why can't we have Iterators and Lambda's and build in standard functions like regular languages? Also i use bubble sort because it's the easiest to implement because i can't get this to code DRY. Problem with ST (Even the new one with classes) that it's very limited for programming datastructures and algorithms. Yes you still not want dynamic memory and you need to choose the correct algorithm so you know the most extreme edge cases regarding the time it takes to execute the algorithms.(Real-time execution) How are other people dealing with this? Here for example saw some software using an adjusted ST language and having FOR EACH possibility: https://www.fernhillsoftware.com/help/iec-61131/structured-text/st-for-each.html You can then build your own custom Iterator functions. I wish the IEC 61131-3 standard would be more expressive and having more standard modern features, but still keep close to the fact of no dynamics memory and real-time systems.
Last updated: 2023-08-31

Post by alexgooi on OPC-UA and other communication questions ^{CODESYS Forge talk (Post)}
Dear forum, I currently have a big question mark above my head, and maybe this forum can shine some light on the situation. I recently updated to Codesys 3.15 SP19 Patch 6. And now I’m trying to setup the OPC-UA server, besides that I’m trying to connect to the controller with the Codesys V3 (Ethernet) protocol. OPC-UA I have installed the correct licenses on my controller (Runtime and communication). I’m able to connect to the controller with an OPC-UA client, and I’m able to browse the tags, so far so good. Therefore I’m assuming that the OPC-UA server is running on the controller. But now the strange part, in the device security settings I have set the communication Policy to BASCI256SHA256 ( I also have tried the other ones) and the communication mode is set to secure if possible (I also have tried all the other ones) (see picture). With these settings I would assume that I would only be able to login with a Basic256SHA256 policy with a client. But the opposite is true, I am able to login using the no policy mode and when I set it to Basic256SHA256 the client (UA-Expert) notes that this policy is not available on the server. I then check the certificates and I noted that there is no certificate for the OPC-UA server, I tried to generate one but it gave the error that the certificate has not been created by the device (See picture). To summarize I have no clue what is going on, and the controller does the opposite of what I would expect. Codesys Ethernet V3 driver I have a HMI connected to the same controller using the Ethernet V3 driver. But this will not connect. I tried all the Protocols (see picture), with and without the username and password enabled. But it will not connect, when I scan the available servers I can see the controller with the port number that I am expecting, so I’m assuming that the Codesys V3 ethernet driver is up on the controller. Does anyone can give me some direction, because the stuff that I tried doesn’t make sense to me. Thank you in advance
Last updated: 2024-04-02

Post by dantheman on Connecting to SoftPLC Only Works By Turning Off Modbus Ethernet Port ^{CODESYS Forge talk (Post)}
I have an IPC with 2 ethernet ports and 1 Wi-Fi. I'm using ModbusTCP with the ethernet port named "enp2s0" connected to my remote I/O. This works fine when testing with Python and also works with CODESYS, but CODESYS is only able to scan for the Linux SoftPLC when I turn off the "enp2s0" interface. In other words, I can't get online with the IDE if I want my ModbusTCP comms to run with CODESYS. I'm using a Linux SoftPLC that has the following entry in CODESYSControl.cfg, hoping that this will allow me to connect with "enp1s0" or "wlp3s0", and leave "enp2s0" for field comms, but this seems to only make the source IP of the ModbusTCP comms to be bound to "enp2s0". That last point is the case only if I don't restart the service, but if I do restart the service after changing the config file, the source IP for the ModbusTCP comms then becomes the one for "enp1s0", which is very confusing to me: [SysSocket] Adapter.0.Name="enp2s0" Adapter.0.EnableSetIpAndMask=1 On the device list, I only have "enp2s0" given as the ethernet device that has the ModbusTCP master & slave beneath it, shown in Screenshot 1. On the IPC, I can ping the ModbusTCP client (remote I/O) from "enp2s0", and I've attached a Wireshark capture of running ModbusTCP from the CODESYS runtime as Screenshot 2, 3 & 4 (again, I can't get online when this is running, I have to turn off "enp2s0" to connect even when it's idle and I don't have an active TCP session with my Python tests). Like I explained above, the source IP is "enp1s0", even though the ethernet device on the project is "enp2s0". I was lucky to catch the red message that showed the source IP that makes sense to me (the one for "enp2s0"), but for some reason that connection was reset and I never saw that packet again. I've also tried this with Auto-reconnect both enabled & disabled, for the ModbusTCP Master device. I also have to turn off "enp1s0" and then turn it on, just so that I can have the ModbusTCP comms running from "enp2s0" (which is not intuitive in any way to me, I'd love some help understanding that phenomenon as well) in the weird manner that I've described above. I would be very appreciative if someone can help me figure out this pickle. I'd love to just connect to CODESYS through my Wi-Fi interface and leave my ethernet ports for field comms.
Last updated: 2024-08-01

Post by gilbert-mh on CAA net base TCP client cause PLC to crash - Kernel message : N0HZ_local_softirq_pending 80 ^{CODESYS Forge talk (Post)}
Hello all, I have been trying to implement a TCP client on a Festo PLC (CPX-E-CEC-M1) and it looks like it works well except that after some time (greatly varies between a few hours to more than 100h) my PLC crash. When I look into the log file the only thing I see is that before the crash happens a few kernel warnings : N0HZ_local_softirq_pending 80 and then the crash. I've looked into this warning and from what I could find on the net it seems that this is warning is triggered when the ethernet link is down. I've tried to correct this bug for quite some time and what I know is that : - The crash is caused by my TCP client, when I remove it from my code I see no crash - The crash happens more quickly the more the TCP client is used. - The time before the crash is not directly proportional to the number of communications or their size. But it looks like it is just more likely to happen if the client connect to the server at a higher frequency. - The precedent observation makes it seem unlikely that the crash is caused by some memory overflow because then the crash speed would be more proportional to the amount of data exchanged. SO from these observations, I believe that the crash could be caused by the PLC trying to connect to a server while there is some kind of issue with the ethernet link resulting in the PLC getting stuck in some indefinite state and making it crash. This still seems a bit unlikely to me because if the ethernet is down it simply shouldn't be able to contact the server and the communication would just fail which doesn't cause my PLC to crash. Has anyone encountered the same kind of problem (with the same kernel message) ? I am pretty sure the warning is not the direct cause of the crash but just an indicator that something is wrong with my PLC. Thanks in advance
Last updated: 2024-01-12

Post by ihatemaryfisher on Sorting array of any-sized structure ^{CODESYS Forge talk (Post)}
In my machine's operation, I need to display multiples tables containing arrays of structured variables. The arrays change during operation, and my supervisor has advised me to write a new bubble-sort for each array. I think I can make a function to sort an array of any data type. This was my own project, and I'm a relatively new coder. I want to know the weaknesses in my approach, and a better method, if one exists. As far as I can test, the function accepts an array of a structured variable of any size, and sort it by any VAR in that structure. But it relies heavily on pointers, which I've heard are bad practice? Function call: // SORT BY BYTE-SIZED VAR IF xDoIt[6] THEN FUNBubbleSortSansBuffer( IN_pbySourcePointer := ADR(astArray[1]), // address of first byte in first element of array IN_pbyComparePointer:= ADR(astArray[1].byCompByte), // points to first byte of the comparing variable (variable you sort by) IN_uiStructureSize := SIZEOF(TYPE_STRUCTURE), // size, in bytes, of the structured variable IN_uiCompareSize := SIZEOF(astArray[1].byCompByte), // size, in bytes, of the comparing variable (variable you sort by) diArrayElements := UPPER_BOUND(astArray,1), // number of elements in array IN_xSmallToLarge := xSortOrder // whether to sort by small2large or large2small ); END_IF Function: FUNCTION FUNBubbleSortSansBuffer : BOOL VAR_INPUT IN_pbySourcePointer : POINTER TO BYTE; // points to beginning of array (first byte of first element) IN_pbyComparePointer: POINTER TO BYTE; // points to first byte of the comparing variable (variable you sort by) IN_uiStructureSize : UINT; // size, in bytes, of the structured variable IN_uiCompareSize : UINT; // size, in bytes, of the comparing variable (variable you sort by) diArrayElements : DINT; // number of elements in array IN_xSmallToLarge : BOOL; // whether to sort by small2large or large2small END_VAR VAR j : DINT; // repeat iteration over array until array ends i : DINT; // iterarte over array, swapping when necesary k : DINT; // iterator from 1 to size of structure (stepping 'through' a single element in array) dwSize : DWORD; // internal var for use in MEMUtils.MemCpy(<size>) // FOR SORTING BY BYTE VAR pbySourcePointer : POINTER TO BYTE; pbySourcePointer2 : POINTER TO BYTE; pbyComparePointer : POINTER TO BYTE; pbyComparePointer2 : POINTER TO BYTE; pbyPointerToBuffer : POINTER TO BYTE; // pointer to single byte buffer byBufferByte : BYTE; // single byte buffer END_VAR dwSize := UINT_TO_DWORD(IN_uiStructureSize); // get structure size (number of bytes) pbyPointerToBuffer := ADR(byBufferByte); // assign pointer to address of buffer byte (because MEMUtils.MemCpy requires a pointer input) CASE IN_uiCompareSize OF // depending on the size of the VAR to sort by (current functionality for BYTE and WORD/INT 1: // BYTE (8 BIT) FOR j := 1 TO diArrayElements DO // for number of elements in array FOR i := 1 TO (diArrayElements-1) DO // same thing, but row[i+1] row is included in swap logic pbySourcePointer := IN_pbySourcePointer + dwSize*(i-1); // point at #1 byte in array element[i] pbySourcePointer2 := pbySourcePointer + dwSize; // point at #1 byte in array element[i+1] // NOTE: because of memory locations, each array element is offset from one another by a number of bytes equal to the size of the structure // We can "walk" from array[i] to array[i+1] via steps equal to the size of the structure // e.g., ADR(array[i+1]) == ADR(array[i]) + SIZEOF([array datatype]) pbyComparePointer := IN_pbyComparePointer + dwSize*(i-1); // point to sorting variable in array element[i] pbyComparePointer2 := pbyComparePointer + dwSize; // point to sorting variable in array element[i+1] // using sort order (small -> large/large -> small) IF SEL(IN_xSmallToLarge, (pbyComparePointer2^ > pbyComparePointer^),(pbyComparePointer2^ < pbyComparePointer^)) THEN // This is where it gets tricky. We've identified pointers for the starting bytes of aArray[i] and aArray[i+1] // and we know the size of aArray[i]. We are going to swap individual bytes, one at a time, from aArray[i] and aArray[i+1] // this allows us to use only a single byte var as a buffer or temporary data storage // e.g., consider a structure consisting of a word, a byte, and a string. it is stored like this // |------WORD-------| |--BYTE-| |STRING------...| // astArray[1] == 1000 0100 0010 0001 1100 0011 1010 1010.... etc // astArray[2] == 0001 0010 0100 1000 0011 1100 0101 0101.... etc // performing a single swap (copy into a buffer, etc.) of the first byte of each array element creates this // astArray[1] == 0001 0100 0010 0001 1100 0011 1010 1010.... etc // astArray[2] == 1000 0010 0100 1000 0011 1100 0101 0101.... etc // incrementing the pointer adresses for the swap by 1 and swapping again swaps the next byte in each array element // astArray[1] == 0001 0010 0010 0001 1100 0011 1010 1010.... etc // astArray[2] == 1000 0100 0100 1000 0011 1100 0101 0101.... etc // continuing this from k to SIZEOF(TYPE_STRUCTURE) results in a toally swapped row FOR k := 1 TO IN_uiStructureSize DO // copy single byte[k] of array element 1 to buffer MEMUtils.MemCpy(pbyDest := (pbyPointerToBuffer), pbySrc := (pbySourcePointer+k-1), dwSize := 1); // copy single byte[k] of array element 2 to 1 MEMUtils.MemCpy(pbyDest := pbySourcePointer+k-1, pbySrc := (pbySourcePointer2+k-1), dwSize := 1); // copy buffer to byte[k] array element 2 MEMUtils.MemCpy(pbyDest := (pbySourcePointer2+k-1), pbySrc := pbyPointerToBuffer, dwSize := 1); END_FOR END_IF END_FOR END_FOR
Last updated: 2023-08-17

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