Post by z870623 on About CPU Loading ^{CODESYS Forge talk (Post)}
I am running a runtime environment on an ARM A35 dual-core processor (1.5GHz) and have encountered some issues. The CPU load (both CPU0 and CPU1) occasionally spikes above 50% before returning to normal, and this happens around 2-3 times per minute. At the same time, I’ve noticed that the Max Cycle Time in the Codesys monitoring screen shows much worse performance compared to the A53 (1.2GHz), with nearly double the cycle time. The optimizations I have made so far are as follows: Set the CPU to performance mode. Isolated CPUs: CPU0 is dedicated to running Linux services and the runtime itself, while CPU1 runs the EtherCAT task and the MainTask. Despite CPU1 only running these two tasks, the utilization still increases above 50%, which I find unreasonable. Additionally, I performed tests using cyclictest both without and with the runtime running. The performance is shown in the following image: From the results, I believe the CPU performance should be fine, but I am unsure why the monitoring results are not as expected. The testing outcomes should ideally be as close as possible to the cyclictest results. Does anyone have related solutions to this issue?
Last updated: 2024-10-14

Post by bertus on Can't get SMC_SmoothPath to work ^{CODESYS Forge talk (Post)}
Hi Georg, thanks for your time. What is the value of D_ANGLE_TOL? It is set to 0.01. Do you need the assignment bAbort := NOT bDecoder? Does it help to leave it out? This seems to make no difference. Any errors (e.g. SMC_SmoothPath.Error/ErrorID) or PLC log messages? No errors or log messages. What if you comment out SMC_SmoothMerge and SMC_LimtiDynamics, is corner smoothing still not working? Indeed. Is bDecode written from a different task (e.g. visu)? Then I would recommend to assign to a local variable (bDecodeLocal := bDecode) and use that for all FBs. Otherwise, FBs might see different values of bDecode in a single cycle, which will cause problems. It is a local variable, written from a state machine inside this program. But there is new information: During some trial and error, I tried skipping "stage 2: merge short linear segments" (SMC_SmoothMerge). And suddenly it rounds the corners, see attached image. Looking a bit closer, I noticed that (with the original program) after a download (cold start?), it in fact did round the corners, but only once. Ever next cycle in which the NC program was executed, the corners where not rounded. Not sure if there is any relation, but SMC_SmoothMerge is also the only FB which has no bAbort input. Perhaps I need to reset it (or any buffers) by other means?
Last updated: 2025-12-18

Post by strannik on Estun servo with codesys ^{CODESYS Forge talk (Post)}
Hello dear colleagues. I have an ESTUN PRONET servo. I'm trying to control via softmotion over the CANopen bus. There is no Ethercat bus in this servo model. In another project,using Ethercat , I controlled four axes. I have problems with ESTUN PRONET servos. A DSP-402 driver mismatch is likely. I would be very grateful for your help in solving this problem.
Last updated: 2024-03-10

Post by madskaizer on Task Priority Documentation? ^{CODESYS Forge talk (Post)}
Hi All I was watching the Wago PFC300 webinar ( https://www.wago.com/global/lp-thank-you-onlineseminar-pfc-300 ), and the presenters comment about priority 1 being way above the Ethernet task priority, so that a priority 1 PLC program can actually loose SCADA connection, made me try to round up some hard evidence on Codesys Priorities. I find there is very little information on "correct" task priority configuration. There is a lot of different hardware manufacturers, using Codesys Runtime, that has different descriptions in their manuals on how to set up priority. https://doku.amk-motion.com/en/Subsystems/PDK_202975_A-Serie_en/Content/Projekt/AMKAMAC/PDK_202975_A4-A5_Produktbeschreibung/Funktionalitaet/PLC-Programming/PLC%20Tasks.htm?TocPath=PLC-Programming%7C_____7 https://product-help.schneider-electric.com/Machine%20Expert/V1.1/en/SoMProg/index.htm?#t=SoMProg%2FTask_Editor%2FTask_Editor-7.htm&rhsearch=priority&rhhlterm=priority&rhsyns=%20&SUBSTRSRCH=1 https://content.helpme-codesys.com/en/CODESYS%20Development%20System/_cds_f_task_configuration.html So my questions :) 1) If there is only 1 PLC_PRG task, does priority matter? 2) What is the priority of Ethernet / communication, if nothing is entered? 3) What is the priority of Codesys OPC UA server? 4) Some users here on forge mentions that Wago PLC programs should run as priority 11, but where does this recommendation origin from? 5) What are you recommendations for a relatively slow process, like building automation? It uses OPC UA for communication to SCADA, maybe some MODBUS-RTU and MODBUS-TCP, usually around 100 I/O, been running with everything in a single task at priority 1, 50-100ms cycle time. Some controllers have separate MODBUS tasks, but doesn't seem like a big difference. How would you recommend splitting up communication, IO fieldbus and programs into differently prioritized tasks? I know its a complex matter and all about my application, but I really miss there was just some kind of guidance in the documentations and with all new standard Codesys programs having priority 1 as default, makes it seem less important, than it really is.
Last updated: 2025-08-11

Post by eschwellinger on EtherCat-Rexroth Drive lost connection or no? ^{CODESYS Forge talk (Post)}
check on EthercatMaster status page if you loose Ethercat frames - and check how the jitter is on Ethercat Master task
Last updated: 2023-10-25

Post by jnoyau on Visualisaion while in simulation ^{CODESYS Forge talk (Post)}
For anyone reading this after the fact, it seems my issue was Alarm Task Manager. Deleting it from my program fixed the issue.
Last updated: 2024-08-02

Post by egemenaksoy35 on About Codesys Task Executions ^{CODESYS Forge talk (Post)}
Hi, Regarding tasks created in Codesys, are they designed to execute sequentially or independently like how an RTOS operates? Best regards.
Last updated: 2023-12-13

Post by tomas111 on Tank Level Display ^{CODESYS Forge talk (Post)}
Hello, the task is not entirely clear. You can make it a dial indicator or a loading slider.
Last updated: 2024-04-17

Post by kuegerls on SysProcessExecuteCommand2 and CANopen Device ^{CODESYS Forge talk (Post)}
I am now executing the process in a separate task with lower priority, but unfortunately, the connection to the master is still interrupted.
Last updated: 2024-06-21

Post by eschwellinger on Scara3 kinematic robot error ^{CODESYS Forge talk (Post)}
Please check the jitter in the online taskmonitoring. cylce time of the motion task and jitter in case of the error.
Last updated: 2025-12-29

Post by aniket-b on Scara3 kinematic robot error ^{CODESYS Forge talk (Post)}
After I changed softmotion_planning task to different core, I no longer getting this error. Thanks a lot @gseidel
Last updated: 2026-01-14

Post by dosnova on *exception* [processorloadwatchdog] occurred in: app=[all], task=[all] ^{CODESYS Forge talk (Post)}
Weintek Codesys firmware update does not solve this problem..
Last updated: 2026-02-10

Post by dosnova on *exception* [processorloadwatchdog] occurred in: app=[all], task=[all] ^{CODESYS Forge talk (Post)}
I've the same problem. I'm not able to solve..
Last updated: 2026-02-10

Post by as1984 on Codesys Control log "eventbuffer full" ^{CODESYS Forge talk (Post)}
Have you found a solution for this? Id be thankful for every hint. I have a controller with the same events in log and sometimes it crashes. Memory of the codesys3 task rises until the linux system kills the task because the controller runs out of memory.
Last updated: 2024-01-17

Post by gatto on EXCEPTION [watchdog] how to find position cause ^{CODESYS Forge talk (Post)}
hi. My plc is weidmuller UC20-WL200-AC, IDE CODESYS 3.5.20.40, see picture for task settings. sometime i've got the plc stop. Reading the log, I find: EXCEPTIONPOSITION : IP=0x(nil) (no IECcontext could be retrieved) component CmpIecTask EXCEPTION [Watchdog] occurred: App=[Application], Task=[TASK_O_MAIN] component CmpIecTask How to find the position of problem?
Last updated: 2026-02-06

Post by kazuhiro on Problems using MySql Library and SysProcessExecuteCommand2 together ^{CODESYS Forge talk (Post)}
I use fbMsSQL_compact(FUN) of the MySQL Library to write data to the database. There is no problem when writing data using only fbMsSQL_compact(FUN). However, when I try to write data obtained using SysProcessExecuteCommand2 to the database using fbMsSQL_compact(FUN), an error message "Dest server on ip address:xxx.xxx.xxx.xxx and port:1433 is unreachable" appears and writing is not possible. From what I have researched, it seems that writing is not completed in one cycle of fbMsSQL_compact(FUN), and when SysProcessExecuteCommand2 is executed first in the second cycle, the work done in one cycle of fbMsSQL_compact(FUN) is reset. Could you please give me some advice?
Last updated: 2024-06-18

Post by kazuhiro on Problems using MySql Library and SysProcessExecuteCommand2 together ^{CODESYS Forge talk (Post)}
I use fbMsSQL_compact(FUN) of the MySQL Library to write data to the database. There is no problem when writing data using only fbMsSQL_compact(FUN). However, when I try to write data obtained using SysProcessExecuteCommand2 to the database using fbMsSQL_compact(FUN), an error message "Dest server on ip address:xxx.xxx.xxx.xxx and port:1433 is unreachable" appears and writing is not possible. From what I have researched, it seems that writing is not completed in one cycle of fbMsSQL_compact(FUN), and when SysProcessExecuteCommand2 is executed first in the second cycle, the work done in one cycle of fbMsSQL_compact(FUN) is reset. Could you please give me some advice?
Last updated: 2024-06-18

Post by konstantinoskr on AXIS Rollover ^{CODESYS Forge talk (Post)}
The MC_Home or MC_SetPosition requires a programm cycle to be completed. In my application the speed is approximately 120m/min and the programm cycle is 2ms. That means that i will have a 4mm loss on each Trigger of either MC_Home or MC_SetPosition. The best option is to change the value defined in the axis configuration. I tried the SMC_SetMovementType but it only works with the axis standstill or powered off. I need to be able to change it while the axis is moving.
Last updated: 2025-03-12

Post by imdatatas on MC_CamIn did not work properly with SMC_FreeEncoder on SoftMotion 4.17.0.0 ^{CODESYS Forge talk (Post)}
Hello, I am facing a problem with the new Softmotion 4.17.0.0 version. Has anyone encountered a similar problem, what is the solution? I would be happy if you could share it. Problem description: -- "SMC_FreeEncoder" encoder axis is the master, -- The motor of the servo driver on the EtherCAT bus is the slave axis. -- When the MC_CamIn block executed, the InSync output is activated. However, although the master encoder axis position value changes, there is no movement in the slave servo axis! Test steps: 1-) EtherCAT servo axis installed, configured and motion test was performed with MC_Jog. No problem. 2-) Softmotion general axis pool > SMC_FreeEncoder was added and pulse amount configuration was performed. No problem. 3-) Incremental encoder actual count value was transferred to the "SMC_FreeEncoder.diEncoderPosition" variable as DINT under the ethercat task in every cycle and the encoder axis position value was observed. No problem. 4-) A simple CAM table with a 1:1 ratio was created under the project tree. (For example: Simply, when the encoder rotates 1 turn, the motor will rotate 1 turn.) 5-) The SMC_FreeEncoder axis enabled with MC_Power and brought to the StandStill state. 6-) The MC_CamTableSelect block was run with default input values ​​(all absolute) and only the Cam table name was specified. The Done output was seen successfully. No problem. 7-) The MC_CamIn block was activated with default input values ​​(absolute) and only the master encoder axis name, slave servo axis name, CamTableID input pins was specified and then "Execute" input set to TRUE. 8-) The InSync output information of the MC_CamIn block observed as TRUE. However, although the encoder axis value changed, the position value of the slave axis did not change at all, it did not move. It always remained at 0.0mm. 9-) When I repeated the same steps above, only changing the master axis to SM_Drive_Virtual instead of FreeEncoder and gave movement to the virtual axis, this time the slave axis moved successfully. However, when the same steps and operations are performed with the same IDE just downgrade SoftMotion version from 4.17.0.0 to 4.10.0.0, everything works normally and without problems as expected in MC_CamIn block with FreeEncoder master. (By the way, The used IDE version is Codesys V3.5 SP20patch3.) Best Regards Imdat
Last updated: 2024-11-11

Post by mubeta on Some 'pathetic' errors in SoftMotion program ^{CODESYS Forge talk (Post)}
Thank you for your interest. Your answers are in line with what I knew, so at least it comforts me that I did not misinterpret the situation. However, I don't have an exact match as, for this project over the past few days I have: 1) I have gone back to leaving the various FBs of the motion always called, all of them, and in the state machine I use a boolean to activate the various useful Execute. (But in the future I want to go back and try the programming technique with which I wanted to develop this project); 2) For the occasional error: SMC_FB_WASNT_CALLED_DURING_MOTION perhaps it was due to the fact that I had set the Ethercat bus synchronism only at the CAN master level, but not at the level of individual drives. I have now also activated it for the individual drives and it does indeed seem to have been resolved, but having also adopted the programming technique mentioned in point 1), I cannot say whether this was the solution to the problem, or instead the previous point. Is there an error ‘regulator or start not set’ in the device log before the error ‘motion generating FB wasn't called for at least one cycle’? I can't answer that right now. By now the machine is running and I am no longer there, at this one. Also, I seem to remember that the 'fbeFBerror' drive structure (5-element array), does not cycle, BUT ONCE THE 5 EVENTS AFTER SWITCHING ON, IT DOES NOT UPDATE ANYMORE (but that's another issue), so diagnostics were not easy.
Last updated: 2024-07-24

Post by mborchert on PFC100 Error "Bus not running" ^{CODESYS Forge talk (Post)}
Hello, i currently want to use a wago 750-8102 with the "codesys control for pfc100" runtime. I want to add the devices connected to the internal pfc100 bus via the "search devices" tab. This was reccommended in the following thread: https://forge.codesys.com/forge/talk/Deutsch/thread/7701332199/ But whenever i try to search for devices codesys just doesnt find anything and i cant close the "search devices" window. Has anyone got an idea what the problem might be? I already tried adding the devices connected to the pfc100 manually but the bus just doesn´t start. best regards Moritz
Last updated: 2024-06-17

Post by derpaul on Official MQTT-Client: MAX_RECEIVE_BUFFER_SIZE_EXCEEDED ^{CODESYS Forge talk (Post)}
That doesn't help at all: ---- plcload PLC load average: 20% CoreID: 0 --------------------------- PLC Core load: 20% And in taskconfiguration it says that the cycle time is about 5000us with MQTT enabled FBs and about 2800us whitout
Last updated: 2023-09-27

Post by alex-at-xana on EThercat Dynamic configuration ^{CODESYS Forge talk (Post)}
BTW - I had a chat with a Beckhoff support engineer. He explained that if you use sync0 and sync1, two frames per cycle are expected.
Last updated: 2024-09-19

Post by trycyclepower on Only single ehternet ip drive is communicating ^{CODESYS Forge talk (Post)}
Hi all, I have two ethernet IP drives not communicating together. If I disable one, then other one starts working. ENIPScnannerIOTak cycle is setup as 20ms. Also, PLC updating variables setting is on.
Last updated: 2024-03-08

Post by rmaas on Strange Behavior on Raspberry Pi ^{CODESYS Forge talk (Post)}
Hello, what you are seeing is not strange behavior. The problem is that everyting is happening in the same program cycle. After the variable Stepnumber is changed from 10 to 20 for example then you want the program to wait with the next EQ until the next program cycle. Else every EQ will be be true because in every line the variable Stepnumber is increased. When the program arrives (still in the same cycle) at the line with the timer, the Stepnumber has been increased to 30 in the meantime and the timer will allway be ON because even though the variable is written to 10 in this line in the next cycle it starts with 10 and will be 30 again before reaching the timer in line 8. Not very good at explaining stuff but i hope you get the problem. See screenshot below for an example of one way you could solve this...
Last updated: 2024-06-18

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