Post by gilbert-mh on CAA net base TCP client cause PLC to crash - Kernel message : N0HZ_local_softirq_pending 80 ^{CODESYS Forge talk (Post)}
Hello all, I have been trying to implement a TCP client on a Festo PLC (CPX-E-CEC-M1) and it looks like it works well except that after some time (greatly varies between a few hours to more than 100h) my PLC crash. When I look into the log file the only thing I see is that before the crash happens a few kernel warnings : N0HZ_local_softirq_pending 80 and then the crash. I've looked into this warning and from what I could find on the net it seems that this is warning is triggered when the ethernet link is down. I've tried to correct this bug for quite some time and what I know is that : - The crash is caused by my TCP client, when I remove it from my code I see no crash - The crash happens more quickly the more the TCP client is used. - The time before the crash is not directly proportional to the number of communications or their size. But it looks like it is just more likely to happen if the client connect to the server at a higher frequency. - The precedent observation makes it seem unlikely that the crash is caused by some memory overflow because then the crash speed would be more proportional to the amount of data exchanged. SO from these observations, I believe that the crash could be caused by the PLC trying to connect to a server while there is some kind of issue with the ethernet link resulting in the PLC getting stuck in some indefinite state and making it crash. This still seems a bit unlikely to me because if the ethernet is down it simply shouldn't be able to contact the server and the communication would just fail which doesn't cause my PLC to crash. Has anyone encountered the same kind of problem (with the same kernel message) ? I am pretty sure the warning is not the direct cause of the crash but just an indicator that something is wrong with my PLC. Thanks in advance
Last updated: 2024-01-12

Post by mikek10 on Ethernet/IP 4.6.0 causing exceptions? ^{CODESYS Forge talk (Post)}
Hi, I have a project currently in development, it has a number of Ethernet/IP devices (18 adapter devices with Codesys as scanner, another scanner device with codesys as adapter). This has been stable whilst on factory floor for several months (though prior to that I did have some Ethernet/IP issues which were resolved by adjusting RPI rates). Today I tried updating to Ethernet /IP 4.6.0 from 4.5.1, subsequent to this I had 2 exceptions in a 2 hour period, I reverted to 4.5.1 and have had no further exceptions. Note I do have a device (Zebra printer) that frequently times out and reconnects, this does not seem to cause any issues in operation and does not cause any exceptions with 4.5.1. I believe the root cause of this is on the Zebra side, however there does not seem to be any adjustment I can make to prevent the time outs. Information from device log is in screenshot attached.
Last updated: 2024-06-27

Post by bjarne-pagaard on Communication between applications on same device/controller/runtime (Win RTE 3.5.20.20) ^{CODESYS Forge talk (Post)}
Hi, I would like to divide a project into multiple applications - as a minimum: one handling visualization and Alarm Manager, one handling I/O and plant control logic. But how to exchange variables between the applications? What have you done to get such a solution? In versions 3.5.19 and earlier, you can have Child applications, where the children can access a GVL in the Parent application. Children apps is no longer possible in 3.5.20 - but you can have 'sibling' apps - Several apps directly under PLC Logic, that is. But how do they best communicate? The Communication Manager / Data Sources Manager is sort of possible via OPC UA, but it seems like overkill and with some limitations - for example no ARRAY OF STRUCT possible this way. If you have separate devices in your project, you can exchange data via 'CODESYS ApplicationV3', but not other applications in the same device (see attachment Datasources.png). You can do it via 'Select the project type'->'Other Project' and select the same project file, but this leads to crashing the Development system when working with the variables afterwards. It would be great to hear your thoughts / experiences on this topic - Bjarne
Last updated: 2024-09-27

Post by mainak on Opaque NodeId in the OPC UA server ^{CODESYS Forge talk (Post)}
Hello all, I am using the OPC UA server with my custom information model. I have used the communication manager to add my information model under my application and created instances from OPC UA types. I see that the created instances in the OPC UA server has some opaque nodeid (attached screenshot) and I want to change that. Therefore I have the following questions: 1. Is there a way to configure the NodeIds of instances in the OPC UA server? I tried to edit it using the UaExpert client but got error "BadNotWriteable". is it possible to configure it somewhere so that the nodeids can be changed using an external client? 2. Is there a way to define the rule for creating instance nodeids within the codesys IDE? 3. Is it possible to create the instances before e.g. using a modelling tool like UaModeler and import them as part of the information model and use them later? Using the communication manager, I can only create instances from types. I couldn't find a way to map my existing instances to plc tags from my application. It would be nice if someone could help me with these issues. Thanks in advance. :)
Last updated: 2024-10-19

Post by fabiodasilveira on PLC Shell commands via ST Code ^{CODESYS Forge talk (Post)}
Hello Everybody, I have created a project for an Eaton XC303 that sends lots of data to a router via UDP. It works fine. However, when there is more than one product connected to the router, then it is necessary to change the IP address of the Ethernet port 0, from e.g. 192.168.2.11 to 192.168.2.12 (second product). It is easily done via PLC Shell (setipaddr 0 192.168.2.12), but the people in production is struggling with the PLC Shell commands and I would like to create a Visualization page that will hide that. I used the instruction: eChangeIPResult:= SysSockSetIPAddress(strEthernetPort, strIPAddress); and it works, until the PLC resets. I already read some posts and it appears that I need to stop the Ethernet 0 port and Reconfigure it, but I am really struggling to find the right way to do it. Any help will be much appreciated.
Last updated: 2025-02-28

Post by nz-dave on MC_HOMING ^{CODESYS Forge talk (Post)}
Hi Just new to motion and i am building my own 3axis cnc cutter using servo drives. i have every thing working quite well apart from mc_home. when executed (r_trig) it stops immediately and i get fb_wasnt_called_during_motion. if i execute the mc_home fb with a toggle it just runs and runs for a while then errors out. what im unsure of is the way mc_home works. from what i understand it changes the drive mode to 6 (homing) and should then run of the drive homing settings. once origin sensor is made then homing would stop and mc_home.done is true. and the position on the fb is where i what the new home position (zero) to be? or do i feed mc_readposition to that input? so i would think its the settings in the drive that aren't quite right. but i believe they are all correct. has any one got any info to steer me in the right direction? Cheers
Last updated: 2025-04-04

Post by abuckie on i2c master not running ^{CODESYS Forge talk (Post)}
Hello, I am trying to create an Ethernet/IP device that can read analog signals, do some basic logic on it and then hand communicate the results to an Ethernet/IP master. I am using the Raspberry Pi to experiment with this as I would ultimately like to drive a display as well. I have loaded up the runtime on the Pi and got the digital I/O working. I have an ADS1115 ADC to I2C board and I can't get it to work, I get a message telling me the i2c master is not running and I am not sure where to start with this. Is there a manual for running CODESYS on the Pi or something like that I am missing? I found this post and opening the project in CODESYS V3.5 SP21 it seems like tons of this wouldn't convert properly https://forge.codesys.com/forge/talk/Runtime/thread/f1400b71b6/ I have added in the library and device manually and copied the structured text program but lost at what to do if the core functionality of the master is not running. I appreciate any help, thanks.
Last updated: 2025-05-19

Post by yannickasselin on Connect to remote PLC via local pc and teamviewer ^{CODESYS Forge talk (Post)}
Yes it is possible. I did it a lot of times using TeamViewer VPN. Unfortunately, TeamViewer VPN only works on Windows. If the remote PLC is a Codesys runtime running on Windows, you should be able to login directly using TeamViewer VPN if it is installed on the PC/PLC. If it is not Windows based, you can still do it but you need to have a Windows based PC acting as a gateway in the middle. In this case you need to enable IP Forwarding on the Windows remote PC (the gateway) and you need to setup the gateway IP address on the PLC to be the address of the Windows PC. Then you need to add a route on your local PC to point to the gateway PC for Codesys communication. I know it may not be detailed enough but I did not want to make a whole tutorial on how to do it. Bottom line, it is possible. I do it all the time.
Last updated: 2024-02-02

Post by reinier-geers on License problem gateway ^{CODESYS Forge talk (Post)}
The hole setup is made by 3s. So its a comination of one not two. If Epis decide not to support extra licence whats then the funtion of providing an option with a single license ?? So the idee by 3s has a flod. Epis change the system to add the Stick. I send controller inc stick to Epis. On my software i can see the stick. An then you tel me i need a other license to use an license ?? Makes completly no sense. Codesys should be flexible but is not. I tried Delta. But has no HMI and has its own Codesys ?? Why ?? Then i tried Crist. The block there own system by a password. But dont know the password and cant switch it off. At the end the want me to pay for support to solve ther own made problem. So i send it al back. The extra license is adviced by 3s . Now a few month later still no working solution.
Last updated: 2024-05-01

Post by mp9876 on Problem using MeasureFrequence FB ^{CODESYS Forge talk (Post)}
Hi everyone, new at Codesys and PLC programming in general. I am using Codesys Win V3.5 SP20 I would like to measure an encoder's frequency output (obtaining that pulse train from Factory IO) and intended to use the MeasureFrequence FB (Intern/CAA/Utilities/CAA Mathematics/3.5.19.0). As mentioned in the title what I need to measure is low frequency, such as lower than 40hz (a cycle every 25mS) or so; I could even go lower frequency if required as this is for test purposes) therefore I am not expecting problem measuring a low frequency with that FB The library in question appears to be installed as I can retrieve it from the Library Repository. I can also see it from the Device's Library Manager. Problem arises when I am trying to instantiate this particular FB. I go like this: VAR MeasF:MeasureFrequence; END_VAR Please note that as soon as I start typing the "MeasureFrequence", the MeasureFrequence comes out as a viable option in auto-typing; seems to indicate that the FB is recognized somehow. But there is no way I can compile this as it comes back with the following: C0046: Identifier 'MeasureFrequence' not defined. Tried to rename that to ABC instead of MeasF; same issue. Possibly that the library is not properly installed ? Placeholder ? I would greatly appreciate a bit of guidance if possible. Thank you and regards, Mike
Last updated: 2024-06-24

Post by tjacks on Opc UA Data Source Client Browse Error in Codesys HMI ^{CODESYS Forge talk (Post)}
Codesys V3.5 SP21 Patch 3 Codesys HMI 3.5.21.30 I'm trying to connect to an OPC UA server on a Kuka robot controller using Codesys HMI's data source manager. I get through the login phase and the client browses most of the data structure on the server but errors out toward the end with a generic: Error while browsing the client, Failed with service result: BadUnexpectedError. If I complete the data source setup and try to update variables, I get the attached stack trace for the error. I've tried several different endpoint and security options. Most get me through the login but all error out while browsing. UA Expert happily connects and browses with the same configuration. I've connected this same version of Codesys to TwinCAT OPC UA servers and Siemens PLC OPC UA servers. Any ideas on what may be causing the generic BadUnexpectedError during OPC UA server browse?
Last updated: 2025-11-17

Post by jonasz on Deploy LicenseServer for Linux SL ^{CODESYS Forge talk (Post)}
Good morning, I'm digging into this topic because I'm curious about resolving my problem in a test environment. In my previous message, I asked about the CODESYS Safe Timeprovider SL package (4.18.0.0), which I saw in the illustration. I noticed that it runs as a service. I am asking about this because from the perspective of an "ordinary" user, this service provides easier access to the settings of the time provider's operating parameters. The basic time provider configuration is outlined at https://content.helpme-codesys.com/en/CODESYS%20Control/_rtsl_virtual_safe_time_provider.html. Why my questions? They stem from my specific case, which is experiencing timeout issues. I know that my environment is currently only a test environment. I'm assuming a real-world scenario in which I won't be able to achieve a better result with my configuration, and I will ultimately need to increase the time provider's cycle time. By running the time provider service, I can easily influence the time provider's operation and thus eliminate the problem. I know, I know, safety systems are not life-enhancing extras.
Last updated: 2025-11-19

Post by janderson on Ethercat scan for devices not picking up EL7041 as a softmotion axis ^{CODESYS Forge talk (Post)}
it appears that the different revisions have different PDOs. I am currently trying to use the rev25. I have tried to use the rev24 (the device repository entry not from 'scan for devices') and i keep getting 'invalid output mapping' or 'invalid input mapping' in the ethercat log. I cant even get the bus to run from the device description that comes from 'scan for devices'...
Last updated: 2023-09-18

Post by janderson on Ethercat scan for devices not picking up EL7041 as a softmotion axis ^{CODESYS Forge talk (Post)}
it appears that the different revisions have different PDOs. I am currently trying to use the rev25. I have tried to use the rev24 (the device repository entry not from 'scan for devices') and i keep getting 'invalid output mapping' or 'invalid input mapping' in the ethercat log. I cant even get the bus to run from the device description that comes from 'scan for devices'...
Last updated: 2023-09-18

Post by andre-luis on Check if Codesys runtime is on 'Running' or 'Stopped' state? ^{CODESYS Forge talk (Post)}
Just to share, for those who as me are seeking for this and had found no information anywhere in this World: Every time I stop/start the PLC runtime ( turning into 'Stopped' or 'Running' state ) the 'CODESYSControlService' appears at the Taskmanager list, which could suggest a straight correlation. I was expecting a clever solution, but this one solves for while.
Last updated: 2024-07-02

Post by imdatatas on Remote to PLC device in City-B from City-A ^{CODESYS Forge talk (Post)}
Hello, In an example scenario like below figure, can the developer in City-A connect to the device in City-B remotely using only "Codesys Automation Server" and "Edge Gateway" with the following structure? If no, what should be done with Automation Server for this remote connection requirement? If yes, how should it be configured for this remote connection requirement? Thank you in advance for your answers. Regards, Imdat
Last updated: 2025-02-04

Post by andrej on Creating, using an external Function. ^{CODESYS Forge talk (Post)}
Hello all, could you tell me whether I need an additional license in order for v3x64 to execute the DLL? Is there some manual on how to proceed? Other than the rather generic message loading Component failed Lib_XMATH.dll I have no further hints. Many thanks for your feed back. PS: I tried a similar experiment (i.e. generating a native dll for windows and having it executed by the Python VM this worked without an issue).
Last updated: 2025-05-05

Post by timvh on Minimum system requirements for codesys control standard S ^{CODESYS Forge talk (Post)}
It depends on your application which CPU speed and RAM size you need. If you think the Control Standard S license is sufficient then my guess is that your selected PC has no problem running your application. There are no more "hardware" based single licenses available anymore, only application based licenses. So this "Raspberry Pi" restriction for home automation is not applicable anymore. For more information see: https://store.codesys.com/en/howto_applicationbasedlicenses
Last updated: 2024-01-14

Post by alex2 on Codesys SVN ^{CODESYS Forge talk (Post)}
Hello Everyone. I have a question about the SVN module on Codesys. I am using Codesys V3.5.10 and installed Codesys SVN 4.2.5.1 but when i try to connect my SVN to codesys i have a message saying that there is no license for accessing the Url. I searched on the codesys store and it seems that "CODESYS Professional Developer Edition" is needed? Am i right? Do i also need to buy a USB key? Is there another edition but only for the SVN? I thank you in advance for your answers.
Last updated: 2024-04-27

Post by jonasz on Deploy LicenseServer for Linux SL ^{CODESYS Forge talk (Post)}
Hello, I'm asking for help with installing the license server for Linux SL 4.18.0.0. When I try to install it, I get a message that the WIBUCodeMeter package is missing. I checked the package manager tab to see if the package is installed, and it is - Codemeter 8.40.7120.501. I've checked the CodeMeter Runtime on the target machine, and everything seems to be working fine. One thing caught my eye: the Device Architecture tab says "None" Please help me solve this problem.
Last updated: 2025-11-14

Post by seler on Custom button with output status ^{CODESYS Forge talk (Post)}
Just to clarify. Output for lamp will have two inputs: from plc IN (wall switch) and from visu button. Until now I had separate object for visu button and separate for visu lamp. Now I want it to be one object, bulb icone which will change color on lamp status and yet by touching it will change visu button state. Tried "Switch Image" object but there is no way to assign switch var.
Last updated: 2025-11-19

Post by sawicpx on CANbus Remapping PDOs During Runtime ^{CODESYS Forge talk (Post)}
Hello, I am working on an application where I need to remap PDOs to a different CANopen object during runtime depending on what value is at a specific register. I have gotten to the point where I put the device into Preoperational State using the CIA405.NMT function. I then reconfigure the PDO 180x and 1a0x obejcts usings SDOs to point to a new canopen object on the device however when I go to restart the Device from PREOP to OP using the CIA405.NMT function the device is reset back to the original configuration as per the initial setup. I am wondering is there any way to change the PDOs at runtime is there some more functionaility I can access to do this. Any direction is appreciated!
Last updated: 2023-12-22

Post by alexgooi on FB_INIT in library ^{CODESYS Forge talk (Post)}
Dear Forum, I currently have a challenge. I have a library with some communication classes. These communication classes need to be linked to an interface like this: Devices_and_controllers.Comm_Frame.Modbus_GVL_Link.KNX_TCP[Interface_Index] := THIS^; This is executed via a FB_Init() method. When I try to do this in a program this works fine. But when I declare the FB_Init() in the library the FB_Init() method is being called but the link is not made (interface still has the value 0000000000). The Objects and interfaces are defined in the library (GVL), so I’m assuming the data should be there. When I call the FB_Init method explicitly in the program it also works fine. Whys is this not working when it is all defined in the library? And is it even possible to create a structure like this in Codesys? Kind regards Alex
Last updated: 2024-05-22

Post by acc00 on Redundancy Codesys Runtime, Synchronization ^{CODESYS Forge talk (Post)}
Hi, I’m currently testing the Codesys Redundancy application with 2 Raspberry Pi, with the idea is of using in my project 2 Wago PFC200 and 1 Ethercat Master with 2 Remote IO. After I configure the redundancy, and one Pi is Active and the other is Passive, if I disconnect the Ethernet cable of the Active, the Passive become Standalone, which is good, but the problem is the following: -When I recover the Ethernet connection, both stay Standalone. They will NOT Sync until I do it manually in the Codesys environment. How to make the synchronization automatically? -If both Pi/PLC stays Standalone, who is managing the IO? (Ethercat and Serial) I have done a test with an Modbus Slave, where I am sending a counter that increase every second. And I see that when both PLC are standalone, they both keep an active connection with the Slave, and both write values. This does not seem good, since according to this in my project both PLC would try to control the IO at the same time. Note: The Codesys have an option (greyed out, not possible to select) which says “Auto Sync”. What is the purpose, and why I’m not able to select it? I'm using Codesys Control for Rapsberry Pi 64SL Runtime in my test environment (2xRaspberry Pi 4), with the idea of using Codesys Control PFC 200 Runtime in my project (2xWago PFC200 and 1 Ethercat Master with 2x Wago 750-354 Ethercat Fieldbus Coupler). Using the last Codesys 3.5 version (SP19 PAtch 5). I'd appreciate a lot any help on this questions!
Last updated: 2024-01-22

Post by timvh on VisuElems.CurrentUserGroupId is not stable ^{CODESYS Forge talk (Post)}
I'm not sure what you are trying to do, but getting the CurrentUserGroupID like this will not work, because there could be multiple Visualization Clients and each can have a different user that is logged in. Also when you go online with CODESYS and open an Visualization, this is counted as a client. Probably this is the reason you see it changing. What you can to is "iterate" over all clients and then see which user is logged in on which visualization Client. For this you need to add the Visu Utils library to the project and call the FbIterateClients. See https://content.helpme-codesys.com/en/libs/Visu%20Utils/4.4.0.0/VisuUtils/VisuActionUtilities/Function-Blocks/FbIterateClients.html fbClientIteration( xExecute := x_Execute, itfClientFilter := VU.Globals.AllClients, itfIterationCallback := fbIterator, xDone => x_Done, xBusy => x_Busy, xError => x_Error, eError => e_Error); The fbIterator, in the example above, should be an instance of an FB which you have created yourself and this must implement VU.IVisualizationClientIteration. For example: FUNCTION_BLOCK FB_ITERATOR IMPLEMENTS VU.IVisualizationClientIteration Then automatically the corresponding methods will be called. In the HandleClient Method, you will get an interface to the client(s) and then you can get the current user through this interface: itfClient.UserGroupId You can also get the UserName: itfClient.UserName
Last updated: 2023-11-14

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