Post by ofey on Codesys Soft PLC OPC UA server ^{CODESYS Forge talk (Post)}
Hi! I'm sorry if this has been asked before. I have tried looking up previous topics regaring this, but even though I'm following tutorials and other posts I cant seem to get this to work consistently. I actually got the connection established on a test project after some trial and error. I only got it to work with the "Anonymous login". But after i deleted the test project and tried to get the same thing to work on another project I cant get it to work anymore. What I'm trying to do: Set up and OPC UA Server using CODESYS with the free soft PLC. I then try to connect to the OPC UA Server with the program "UaExpert". What happens: I get the error Error "'BadUserAccessDenied' was returned during ActivateSession". What I have done in CODESYS: - Added the object "Symbol configuration" and checked some test variables - Checked "Support OPC UA features - In "Communication settings -> device -> Change runtime security policy" I have checked "Allow anonymous login" What I have done in UAExpert: - Found the OPC UA server under "local". (It is showing two servers though, I do not know why. It showed the same when it worked yesterday). Se attachment - Checked "Anonymous" under "Authentication settings in the OPC UA server. I'm new to CODESYS, so it could be something elementary wrong in my settings. Maybe something in the user settings in CODESYS regarding user rights or something?
Last updated: 2023-09-14

Post by bjarne-pagaard on Communication between applications on same device/controller/runtime (Win RTE 3.5.20.20) ^{CODESYS Forge talk (Post)}
Thanks for this - I have now been looking in to just having an extra (non-RTE) runtime on the same machine, as you suggest. I will probably proceed this way. Even though it still seems very odd to me, that variable exchange to a different runtime is easier than between applications on the same controller. There will be some fun with the licensing, it seems. Does anyone know if it is possible to specify which license container/specific license the runtime is going to use at runtime. Let's say I have two available licenses with different resources available, for example one license allows multicore and multiple EtherCAT channels, but not many visu tags (for the RTE). Another with less resources but a lot of visu tags (for the Visu controller). Let's say the program in one of the controllers could be fully licensed by either of the two available licenses, but picks the 'largest' first. A bit later, the larger application starts, but is left with the smaller license.. How can I make sure that the 2 runtimes select the right license at startup?
Last updated: 2024-10-01

Post by timvh on STRING conversions to DWORD ^{CODESYS Forge talk (Post)}
I guess that the printer expects to receive an array of byte values. So where it is described that it expects to receive: Hercules String : 1B4F513030311B7532626C61636B04 it actually expects to receive an array of bytes with the values 1B,4F,51,30,30, etc. So what you can do is create an array of bytes and assign the byte value to each item in the array: VAR abyToSend : ARRAY[0..99] OF BYTE; END_VAR abyToSend[0] := 16#1B; // ASCII Escape character, hexadecimal representation uses 16# as prefix abyToSend[1] := 16#4F; // ASCII 'O' abyToSend[2] := 16#51; // ASCII 'Q' abyToSend[3] := 16#30; // ASCII '0' // you can do the rest yourself // maybe could be created a lot smarter, but gives you an indication how to handle this. Then with the serial communication (or TCP/IP?) you can send a message with the reference to the array (abyToSend) and the number of bytes to send (15 bytes for the string you gave as example).
Last updated: 2025-02-02

Post by macman on Codesys 3.5 OPC UA Client to Kepware OPC UA Server ^{CODESYS Forge talk (Post)}
Hi, I have problem with connecting Wago PLC WAGO 750-8212/0025-0002 configured as OPC UA client to Kepware OPC UA Server. I am using Codesys 3.5.19.70. What I did so far. To the Codesys project I added object Data Source Manager and configured connection OPC UA like below: pic 1 Then I can browse the OPC server tags in “Variables” tab after prior trust on the server side of the client certificate created in the “Communication” tab: pic 2 Additionally second certificate has been created in Codesys for runtime process in “Security screen” as well as the server certificate was approved here: pic 3 But when I compiled project, downloaded it to PLC and go to RUN I can’t read selected in “Variables” tab, OPC Server tags. I am getting such error (ID: 7001): pic 4 All two PLC certificates has been trusted in OPC server (Kepware) side: pic 5 and Kepware server configuration look like this: pic 6 I can easily connect using third party OPC UA client UaExpert to Kepware server without problem. In attachment I added also log from Kepware OPC UA server. pic # - this specifies the number of a concrete graphic from one of the collective in attachment
Last updated: 2025-04-02

Post by kuegerls on Programmatically clearing or syncing Data Source Manager cache? ^{CODESYS Forge talk (Post)}
Hi everyone, is there a way to programmatically clear the cache of the Data Source Manager in CODESYS so that variable values are re-synchronized from the OPC UA server (Symbol Configuration with OPCUA features)? Alternatively, is it possible to trigger a manual synchronization of data source variables from within the application code at runtime? Here’s the situation: A variable is first written by the OPC UA client to the server in one state of a state machine and changes to another state – so the initial communication works. Later, the server changes the variable value, but the client does not receive or reflect the updated value, unless the variable is actively written again. I’m looking for a way to force the client (data source manager) to re-read or refresh the variable state from the server, possibly by clearing the internal cache or triggering a sync. Any ideas or suggestions would be greatly appreciated! Thanks!
Last updated: 2025-05-23

Post by josul on Web Client HTTPS Communication Issue ^{CODESYS Forge talk (Post)}
Web Client Library Documentation Company: 3S - Smart Software Solutions GmbH Title: Web Client Version: 1.0.1.7 Categories: Application|Utils Namespace: WEB_CLIENT Author: 3S - Smart Software Solutions GmbH Placeholder: WebClient I encountered an issue using this library above. Note it is now part of Codesys IIoT Libraries SL in the form of Web Client SL, but I am not using this version. I was sending Content-Type: application/json, HTTP POST using a HTTPS URL. No issue observed initially, successful operation. At some point operation stopped and the codesyscontrol.log file started to accumulate errors: ERROR: TlsCreateContext2: Failed to save context. An application reset failed to resume operation and I was unable observe any TCP connection forming to a destination port 443. The error appeared as a TCP_INIT error. I can find no details as to what may have happened or why a reset of the PLC application did not resume operation. Testing with a curl operation proved to be successful, so I am confident there was no fundamental networking issue preventing a TCP connection forming. The solution was to reboot the hardware itself, but this is not satisfactory in the long term. Is there any description of the TLS error I received? Is there any suggestion here that there might be an issue with certificates? Any advice or information is appreciated.
Last updated: 2025-06-05

Post by jakubmphoenix on EtherCAT Master on RaspberryPi with EtherCAT Slave on Beckhoff ^{CODESYS Forge talk (Post)}
Hello everyone, I’m currently working on setting up an EtherCAT Master using CODESYS on a Raspberry Pi, and I’ve run into some issues I could use help with. Project Setup: EtherCAT Master: Raspberry Pi with CODESYS Control for Raspberry Pi 64 SL installed EtherCAT Slave: Beckhoff CX5130 with EK1200 coupler I/O Module: EL2008 License Module: EL6070-0033 I’ve installed the required CODESYS packages and the Linux gateway on the Raspberry Pi. In my project, I added the EtherCAT Master with the appropriate port settings and scanned for devices. The CX5130 shows up as a slave, but communication fails—I'm getting error messages and can't access the outputs. Specifically: The EL2008 output module isn’t recognized properly in CODESYS. There’s no option to communicate with it through the CX5130. I’ve tried connecting via both the Raspberry Pi’s built-in Ethernet port and an external network card. I've attached screenshots showing the errors I get in CODESYS and the devices detected via TwinCAT for reference. Any help or suggestions would be greatly appreciated! Thanks in advance! EMERGENCY FROM DEVICE 1001 ERROR CODE 16#A000 Error register 16#02 Error field: 16#02 Error field : 16#0E 16#04 16#00 16#04 16#00
Last updated: 2025-07-16

Post by timvh on Codesys virtual control redundancy ^{CODESYS Forge talk (Post)}
I think it depends on what you consider as redundant. Is it allowed to plug the network cable in another device (server), move the USB key with license to the other device (server) and then start it up? Or should it automatically switch over within msec and take over the communication with the I/O flawlessly without noticing the switchover? We helped several customers setting up the CODESYS Redundancy functionality and the nice thing is that when you have it up and running, you can easily switchover from active to passive and when you download a new applicaiton, CODESYS handles the update of boot project on the passive controller automatically. Sure this will require an additional license and the license for redundancy, but if your installation is that critical it should be worth it. Please contact us (Extend Smart Coding) if you need any further information. We could help you setup the configuration and possibly provide the licenses for it (I noticed you are situated in the Netherlands).
Last updated: 2025-09-04

Post by giackanto on Eoe issues with Windows and Linux ^{CODESYS Forge talk (Post)}
Hello, I've been trying to use EoE for communication between a Windows PC and an M753 drive from Control Technique. Despite following some online guides (https://content.helpme-codesys.com/en/libs/EtherCATStack/4.3.0.0/Ethernet_over_EtherCAT/fld-Ethernet_over_EtherCAT.html) I haven’t had any success. Both are connected to a Debian device where RTE is running: The PC is connected via the Ethernet port. The drive is connected via the EtherCAT port. I'm unable to ping the drive from my Windows PC. Here is my configuration: On Debian: (See attachments 1, 2, 3) enp1s0 = Ethernet port enp2s0 = EtherCAT port tap2 = TAP device IP forwarding and routes are both configured. On Windows: (See attachments 4, 5) On Codesys: (See attachments 6, 7) Version: Windows 11 Debian GNU/Linux 11 Codesys 3.5.17 Control for Linux SL 4.7.0 EtherCAT 4.4.0 With this configuration, I can ping the TAP device, but not the drive (See attachment 8). Could someone explain how to properly configure all these settings? Thank you, GA
Last updated: 2023-12-19

Post by forest on SM Drive license error ^{CODESYS Forge talk (Post)}
Hi, when it comes about license, I used INVTmatic Studio, which uses Codesys, for programming INVT plc. I bought Codesys Modbus license, it was not expensive, and then realised that INVT didn't have License Manager option (greyed out in program) which is needed for using of Codesys License. I contacted support from INVT, but developers told me that option is still not available. So depending on environment for programming Codesys, you can or not use Modbus license. Good thing about this version of Modbus TCP it works both direction. I could send commands and receive feedbacks from drive. But communication stops after 30 mins. So I used simple version of ethernet modbus which is somewhere in INVT or Condesys library (I can check tomorrow) which works only one way. I could send cmd to drive, and control it, but didn't have any feedback, like some readings back in PLC. which is bad, but at least I could start it and it didn't fail after 30 mins.
Last updated: 2024-01-10

Post by toby on Ethernet/IP communication with Omron NX1P2 ^{CODESYS Forge talk (Post)}
Hey guys, I'm very much a noob with networking, it's my achillies heel, and this is my first networking project using Ethernet/IP. Any help offered is GREATLY appreciated. I'm trying to network a Codesys Project with an Omron NX1P2 PLC. I'm using EIP due to hardware restrains. I've added the fieldbus, EIP scanner (as the master), and made a Network Variable List. On the Sysmac Studio end, I've made the variables and set them to network inputs/outputs, registered them in EIP settings, but when I try to set the target device (the Codesys project), I suspect I need to import an EDS file for the EIP mapping. Back in the Codesys project, I'm not sure how to: - Make an EDS file to share with Sysmac Studio - How to link the target device (Omron PLC) to the EIP fieldbus - How to map the inputs from the Omron PLC. Im sorry for my very open request for help, i'm kind of lost looking through the various forums/video/tutorials as many of them dont match what im trying to do. Any help, or sample programs would be so so greatly appreciated. If you need any further clarifications, please feel free to ask. Thanks in advance, Toby
Last updated: 2024-01-24

Post by yannickasselin on Connect to remote PLC via local pc and teamviewer ^{CODESYS Forge talk (Post)}
Yes it is possible. I did it a lot of times using TeamViewer VPN. Unfortunately, TeamViewer VPN only works on Windows. If the remote PLC is a Codesys runtime running on Windows, you should be able to login directly using TeamViewer VPN if it is installed on the PC/PLC. If it is not Windows based, you can still do it but you need to have a Windows based PC acting as a gateway in the middle. In this case you need to enable IP Forwarding on the Windows remote PC (the gateway) and you need to setup the gateway IP address on the PLC to be the address of the Windows PC. Then you need to add a route on your local PC to point to the gateway PC for Codesys communication. I know it may not be detailed enough but I did not want to make a whole tutorial on how to do it. Bottom line, it is possible. I do it all the time.
Last updated: 2024-02-02

Post by rabaggett on Reading Named Pipes in Linux Is there a better way? ^{CODESYS Forge talk (Post)}
I have a Python program that will handle things in my application such as VISA over IP and Telnet control of instruments. I want the main control and HMI in Codesys. My problem is communication between the two. I have looked at several ways to accomplish this, and settled on having the Python program create two named pipes, one to send information to Codesys, and one for Codesys to send information to Python. The information would be packetized with \n for end of packet.. Seems simple. I think the named pipes method should work, but file reading in Codesys using the CAA file library starts to get difficult when the file is never ending, as in this case. Before I spend too much time making something that may be fundamentally flawed I want to ask. Is there a better way? Is there a way to read the file 'one line at a time' which might solve my never ending file problem? Thanks!
Last updated: 2024-05-09

Post by cmj-icsys on Custom configure tab in device editor ^{CODESYS Forge talk (Post)}
Hi everyone, I’m developing a custom CODESYS I/O driver for my company’s device, and I’ve been studying the example projects in CODESYS V3.5 SP20 Patch 5. In the IOMappingExample.project, I noticed that EtherCAT devices provide additional configuration tabs in the Device Editor, such as General, Process Data, etc. However, for custom I/O driver examples (based on IoDrv), the Device Editor only shows the default tabs like <devicename> I/O Mapping or <devicename> Parameters.</devicename></devicename> I’d like to create custom tabs or configuration pages in the Device Editor (e.g., “General Settings”, “Communication”, etc.) to allow users to configure parameters in a more structured way. Could anyone explain: How to define and register custom tabs or UI pages in the Device Editor? What tools or SDKs are needed to create UI elements such as combo boxes or check boxes? How to bind those UI controls to device parameters defined in the XML (device description)? Any example, SDK reference, or documentation link would be really helpful. Thanks in advance!
Last updated: 2025-10-20

Post by andrea199403 on Assigning Modbus addresses to a structure in a dynamic way ^{CODESYS Forge talk (Post)}
Hello everyone, I am new to this forum and I am also new to Codesys programming. My problem is this: I have a STRUCT of 64 bool and 30 real, this STRUCT is assigned in the programme 9 times. Now I need to communicate with an HMI via Modbus and I have defined the slave device and created the holding registers for communication. I would like to declare the first call of the STRUCT on the Modbus registers %QX2000.0 to %QX2007.7 for the booleans and on the registers %QW1004 to %QW1034 for the real registers. That said, I would like to change an index and set an offset of 100 bytes for the calls of the other 8 assignments, so that the result is: %QX2100.0 to %QX2107.7 for the booleans and on the %QW1104 to %QW1134 registers for the Real registers, etc. Is there a way to declare this? Thank you very much.
Last updated: 2025-10-21

Post by jv-certhon on Io driver Scan functionality ^{CODESYS Forge talk (Post)}
Hello, Codesys IDE is 3.5.21.30 IoDrvBase is: 3.5.17.8 I am working on implementing Codesys on our I/O product line, using the IO driver examples, and the Linux UDS socket approach. I have sucessfully created an implemetation where I have a Device with mutiple slots, on which I can plug modules. These modules represent our IO modules, and communication is successful. (For this question the assumtion can be made that Codesys commucates with 1 'master' device, which handles further communcation with the IO modules. For the next part of the question it can be assumed that the Master device has a list of which modules are attached/available) I'm now trying to implement the 'Scan for Devices...' feature, but I'm completetly lost on what to do once the IoDrvScanModules method is called in my IoDrvFB. I'm guessing that the ppConnectorList has to be filled with the found devices, but I have no idea if that is the correct approach. And Codesys is not triggering my breakpoints in the method, which makes things more difficult. I hope someone could provide some examples or guidance on what steps I should take to implement the scan feature. Thanks in advance.
Last updated: 2025-11-26

Post by mubeta on Some 'pathetic' errors in SoftMotion program ^{CODESYS Forge talk (Post)}
Hello everyone, I have a very simple program for the process, but it's driving me crazy and I can't see the problems I'm left with: Short topological description: Dual Core Berghof controller with softmotion runtime version 3.5.19.30; Two axes with servodrive on canopen bus, clocked distributed from master; Ethercat I/O node; 2 ms ethercat task, 2 ms canopen bus cycle time; I/O objects of the canopen master and canopen drives connected to the ethercat task cycle; Problem 1: Two separate programs each manage their own axis and drive, with separate state machines. A first axis moves primarily in velocity, except having to position itself absolutely at a predetermined point at the end of the job; the second axis, on the other hand, is a paper unwinder that changes, for each job cycle, from actions in absolute, relative, and cam displacement with the master axis. Well, the state machine of both axes was written in such a way as to call running the useful FB and change it on state change in this way: CASE i_stateMachine OF 0: o_Power(Enable := TRUE, bRegulatorOn := FALSE, bDriveStart := FALSE, Axis := o_PaperUnwinderAxis); o_MoveAbs(Execute := FALSE, Axis := o_PaperUnwinderAxis); o_MoveRel(Execute := FALSE, Axis := o_PaperUnwinderAxis); o_CamSelect(Execute := FALSE, Master := o_MachineAxis, Slave := o_PaperUnwinderAxis, CamTable := cam_PaperUnwinder); o_CamIn(Execute := FALSE, Master := MachineEncoder, Slave := o_PaperUnwinderAxis); o_CamOut(Execute := FALSE, Slave := o_PaperUnwinderAxis); o_SetPosition(Execute := FALSE, Axis := o_PaperUnwinderAxis); IF ... THEN i_StateMachine := 10; END_IF; 10: o_Power( Enable := TRUE, bRegulatorOn := TRUE, bDriveStart := TRUE, Axis := o_PaperUnwinderAxis ); IF o_Power.Status THEN i_StateMachine := 20; END_IF; 20: (* Avanzamento carta *) o_MoveAbs( Execute := TRUE, Position := o_Somewhere, Velocity := 25.0, Acceleration := 3666.7, Deceleration := 3666.7, Jerk := 48000.0, Direction := MC_DIRECTION.positive, Axis := o_PaperUnwinderAxis ); IF o_MoveAbs.Done THEN o_MoveAbs(Execute := FALSE, Axis := o_PaperUnwinderAxis); i_StateMachine := 30; END_IF 30: d_HomingPosition := ...; o_SetPosition( Execute := TRUE, Position := d_HomingPosition, Mode := FALSE, Axis := o_PaperUnwinderAxis ); (* ... *) IF o_SetPosition.Done = TRUE THEN o_SetPosition(Execute := FALSE, Axis := o_PaperUnwinderAxis ); o_LogServer.Append(sMessage := '...', lscClass := LOGSERVER_CLASS.ALWAYS, sdt := o_CommonsMgrData.systime.sdtLocal); i_StateMachine := 40; END_IF; 50: ... The code above is a sketchy example of what I wanted to write. But it gives me a spot problem: in some, the state change results in a drive error, which is unrecoverable except with a reinitialization via SM3_ReinitDrive(). Things are improved a little if in the program I always run the call of all softmotion blocks in this way: o_Power(Axis := o_PaperUnwinderAxis); o_Jog(Axis := o_PaperUnwinderAxis); o_Halt(Axis := o_PaperUnwinderAxis); o_MoveAbs(Axis := o_PaperUnwinderAxis); o_MoveRel(Axis := o_PaperUnwinderAxis); o_CamIn(Master := MachineEncoder, Slave := o_PaperUnwinderAxis); o_CamOut(Slave := o_PaperUnwinderAxis); If I don't execute all the calls of all the motion FBs used, when exchanging machine state often (but not always), the axis goes into error with event id THE_FB_WASNT_CALL... Done a little diagnostics it seems that the FBs return the bDone, before they are completely terminated. I tried doing the machine state exchange not with the bDone bit of the FBs, but with the 'standstill' state of the axis. It didn't seem to change anything. Problem 2: During the use SM3_ReinitDrive() I get the erro in the log: "NetID 0: SDO read error for object 16#607C..." Assuming that the device involved it's one of the two servodrive, (no others device are present in the network), I don't found any object 0x607C in the 'possible object list in/out' of the two drive, and I don't understand where this object can be listed. So any ideas and suggestions regarding these two issues will be very, very welcome. If you need the source project, I am willing to send it.
Last updated: 2024-07-17

Post by maldus512 on How to adapt Codesys Control SL to custom board ^{CODESYS Forge talk (Post)}
Hello everyone, I have been given the task to develop I/O drivers for a custom made, Linux based board to allow for Codesys applications to run and control the hardware. I have successfully installed Codesys Control SL for ARM/Linux and tested it with a simple demo application. Now I should start interfacing the runtime to the actual hardware; I should be able to interact with 2 RS485 serial ports, a few GPIOs and an I2C port, all of which already have the corresponding /dev/ interface in the Linux system. I am having trouble understanding how it should be approached. I have found sporadic references that fail to lead to a really comprehensive documentation. For example: The store page (https://store.codesys.com/en/codesys-control-for-linux-arm-sl-1.html#options) mentions a "runtime package" that should allow "Integration of existing C code" and "Usage of local I/Os", which seems exactly what I need to interact with custom peripherals. I have found no further reference to Codesys-C interpop. The Codesys Help page for the runtime package has a page on the "Development of Drivers" (https://content.helpme-codesys.com/en/CODESYS%20Control/rtsllinuxrbpdriverdevelopment.html) that suggests to either "Implement a function block" or "Implement I/O drivers". Those in turn lead to this page (https://forge.codesys.com/drv/io-drivers/doc/Generic/) which describes briefly an XML schema to describe new devices; unfortunately, it doesn't mention what to do with such a description (i.e. how does the runtime know about it) or how it is in any way connected to the actual hardware. Could anyone give me some pointers? I should also mention I have no prior experience with Codesys, so maybe I'm missing an obvious answer.
Last updated: 2024-08-09

Post by serwis on Dynamic target position tracking ^{CODESYS Forge talk (Post)}
Hello, I am trying to control a servo drive and dynamically set its position. I control the drive via EtherCAT with a cycle time of 500us. I use the MC_MoveAbsolute block for this. The problem is that when using a PID controller, I generate the positions I want the drive to move to on an ongoing basis, and I would like the position to be set immediately. The MC_MoveAbsolute block must receive a rising edge to execute, and I would like the movement to be performed without waiting for this edge. I have created a function that generates a rising edge every 1 ms, but I am unable to change this time to 500 µs because the TON function does not support times shorter than 1 ms. Below is the code to call the rising edge: IF Exe = TRUE THEN delay1(IN:=TRUE, PT:=T#1MS); IF delay1.Q = TRUE THEN Exe := FALSE; delay1(IN:=FALSE); END_IF END_IF IF Exe = FALSE THEN delay(IN:=TRUE, PT:=T#1MS); IF delay.Q = TRUE THEN Exe := TRUE; delay(IN:=FALSE); END_IF END_IF END_IF Here is the code for calling the MC_MoveAbsolute function: MoveDegree( Axis:= Tilt, Execute:= Exe, Position:= position_target - (base_angle_real * feedforward_turn), Velocity:= vel, Acceleration:= acc, Deceleration:= dec, Jerk:= jerk, Direction:= MC_DIRECTION.shortest, BufferMode:= MC_BUFFER_MODE.Aborting, Done=> , Busy=> , Active=> , CommandAborted=> , Error=> , ErrorID=> ); I realize that there are probably better methods for performing this type of task. How can I implement motion with a dynamically changing setpoint? THANKS
Last updated: 2025-09-05

Post by jeindhoven on Deploying to raspberry pi 5 hangs ^{CODESYS Forge talk (Post)}
Hi CoDeSys support forum, hope that this is the correct place to ask this. Might be double as i am new to Codesys and dont know all terminology. I am trying to test Codesys with a virtual plc on a raspberry pi 5. Already figured that i need Tools -> Deploy Control SL, enter Communication parameters. Codesys says "Connected". Then tab "Deployment", there i select "CODESYS Control for Raspberri Pi SL" and "4.16.0.0 (all)". Click "Install" and the gui turns grey and unresponsive. The titlebar says "Untitled1.project - CODESYS (Not Responding)" as well. Restarting Codesys and checking shows no package was installed. How to deploy the runtime? Thank you in advance for your time. Edit: After some patience, an error showed up: "Error when sending ssh heartbeat: Session operation has timed out" "Error installing codesyscontrol" Any pointers to what remote command might have failed, or log of some sort, would be welcome. Software versions: Codesys version 3.5.21.10 Raspberry pi 5 (deployment machine): $ uname -a Linux raspberrypi 6.1.21-v8+ #1642 SMP PREEMPT Mon Apr 3 17:24:16 BST 2023 aarch64 GNU/Linux $ lsb_release -a No LSB modules are available. Distributor ID: Debian Description: Debian GNU/Linux 11 (bullseye) Release: 11 Codename: bullseye $ apt list --installed | grep openssh-server openssh-server/oldstable,now 1:8.4p1-5+deb11u3 arm64 Development machine: $ uname -a Linux 2B 6.1.0-35-amd64 #1 SMP PREEMPT_DYNAMIC Debian 6.1.137-1 (2025-05-07) x86_64 GNU/Linux $ lsb_release -a No LSB modules are available. Distributor ID: Debian Description: Debian GNU/Linux 12 (bookworm) Release: 12 Codename: bookworm VirtualBox Version 7.0.26 r168464 (Qt5.15.8) Virtual OS: Windows 10 Pro 64-bit (10.0, Build 19045) .NET version 4.0.30319.42000
Last updated: 2025-06-22

Post by akrawczyk on Dynamically enabling/disabling Modbus slave devices in runtime (performance issue with timeouts) ^{CODESYS Forge talk (Post)}
Hi everyone, I'm working on a CODESYS-based project running on a Weintek cMT2078X HMI with a built-in CODESYS runtime. The system communicates with multiple Modbus RTU slave devices, arranged in a cascade. The number of connected units can vary between 2 and 8, depending on the installation. Each slave has 17 Modbus channels, which are polled cyclically every 5 seconds. The issue is that when fewer devices are physically connected (e.g. only 3 out of 8), the Modbus master still attempts to communicate with all configured slaves. This leads to massive delays due to timeouts (currently 200ms per channel). For one disconnected device, that’s: 17 × 200ms = 3.4 seconds of delay per polling cycle, and this quickly multiplies with each additional missing slave. This behavior significantly degrades the system's performance and responsiveness. We attempted a workaround where we tried to trigger polling based on a variable in the PLC program, but this caused instability and even led to hardware hangs/freezes on the cMT2078X – likely due to clashes in how the Modbus polling engine and program logic interact at runtime. My main questions are: Is there a way in CODESYS to dynamically enable/disable Modbus slave devices at runtime, using a BOOL or INT variable (e.g. indicating number of active slaves)? Can devices or channels be conditionally polled or temporarily disabled without removing them from the device tree? Are there any best practices or examples for handling variable numbers of Modbus slaves in scalable systems like this? Would splitting communication across tasks or interfaces help reduce the impact of timeouts? Any advice, documentation references, or architectural suggestions would be extremely helpful. I'm looking for a robust way to dynamically scale slave polling without degrading system stability or performance. Thanks in advance!
Last updated: 2025-08-11

Post by imdatatas on MC_CamIn did not work properly with SMC_FreeEncoder on SoftMotion 4.17.0.0 ^{CODESYS Forge talk (Post)}
Hello, I am facing a problem with the new Softmotion 4.17.0.0 version. Has anyone encountered a similar problem, what is the solution? I would be happy if you could share it. Problem description: -- "SMC_FreeEncoder" encoder axis is the master, -- The motor of the servo driver on the EtherCAT bus is the slave axis. -- When the MC_CamIn block executed, the InSync output is activated. However, although the master encoder axis position value changes, there is no movement in the slave servo axis! Test steps: 1-) EtherCAT servo axis installed, configured and motion test was performed with MC_Jog. No problem. 2-) Softmotion general axis pool > SMC_FreeEncoder was added and pulse amount configuration was performed. No problem. 3-) Incremental encoder actual count value was transferred to the "SMC_FreeEncoder.diEncoderPosition" variable as DINT under the ethercat task in every cycle and the encoder axis position value was observed. No problem. 4-) A simple CAM table with a 1:1 ratio was created under the project tree. (For example: Simply, when the encoder rotates 1 turn, the motor will rotate 1 turn.) 5-) The SMC_FreeEncoder axis enabled with MC_Power and brought to the StandStill state. 6-) The MC_CamTableSelect block was run with default input values ​​(all absolute) and only the Cam table name was specified. The Done output was seen successfully. No problem. 7-) The MC_CamIn block was activated with default input values ​​(absolute) and only the master encoder axis name, slave servo axis name, CamTableID input pins was specified and then "Execute" input set to TRUE. 8-) The InSync output information of the MC_CamIn block observed as TRUE. However, although the encoder axis value changed, the position value of the slave axis did not change at all, it did not move. It always remained at 0.0mm. 9-) When I repeated the same steps above, only changing the master axis to SM_Drive_Virtual instead of FreeEncoder and gave movement to the virtual axis, this time the slave axis moved successfully. However, when the same steps and operations are performed with the same IDE just downgrade SoftMotion version from 4.17.0.0 to 4.10.0.0, everything works normally and without problems as expected in MC_CamIn block with FreeEncoder master. (By the way, The used IDE version is Codesys V3.5 SP20patch3.) Best Regards Imdat
Last updated: 2024-11-11

Post by mondinmr on Frustration-Fueled Feedback on Project File Management and Git Integration ^{CODESYS Forge talk (Post)}
In reality, other vendors are already moving towards integration with VS Code. B&R, for example, is likely the only one that could truly challenge Codesys in the market: they’ve overhauled their once-archaic environment (previously lacking ST OOP) and are now catching up significantly with Automation Studio Code, offering modern programming capabilities and native support for tools like Git and GitHub Copilot. The other big names in the market, frankly, are still light years behind. For smaller projects, typically handled by “wire strippers” (with all due respect!), a classic environment might be just fine. But once you’re dealing with thousands or even millions of lines of code—possibly organized in an OOP paradigm, spanning large teams, integrating third-party libraries, requiring version control, and performing comprehensive tests—a lightweight, responsive editor supercharged with AI-based features becomes essential. The real strength of something like VS Code lies in its vast ecosystem of extensions and integrations: from advanced Git support to automated build/test pipelines, and even AI-assisted autocompletion that already makes software development much more agile and productive. I understand that a PLC project involves more than just ST code (task setup, fieldbus configuration, libraries, etc.). However, there’s no technical reason not to at least provide ST files in a pure text format, making version control and collaboration far easier. B&R has clearly adopted this approach; I hope Codesys will accelerate its own efforts to offer a native, text-based integration and modern development tooling. Once you go beyond a certain level of complexity—dozens of configurations, OOP hierarchies, and distributed teams—you really do need “engineer-level” software tools, not just solutions targeting “wire strippers.” For large-scale automation projects, a more open and flexible approach is the only way to avoid chronic frustration. Let me emphasize that I truly love Codesys and consider the work done so far to be brilliant—I’d be sorry to see it overshadowed by others moving faster in this direction.
Last updated: 2025-02-18

Post by gustavocsw on MQTT memory leak problem ^{CODESYS Forge talk (Post)}
Hello everyone, I'm using the IoT Library to implement the MQTT communication with my local broker server in order to publish and subscribe at specifics topics to share and consume information about my application. But, it seems that are occurring some memory leak problem in a "high" frequency (more than 10 Hz) subscribe process. I follow the same method as in IoT Lib exemples, and at first looks perfect but my PLC was rebooting frequently and when I check its memory usage that was increasing as fast as the subscribe massage was sent. I'm using a WEG PLC410 and a WEG PLC500, and this error occurred in both of them (including in CODESYS Control Win x64). The application sends to the system a message JSON with the float payload Ex. {"data" : 0.8500}, but this happens with a INT, or BOL as well. I use the follow code in my application to find the value: //FindFirstValueByKey VARs PROGRAM JSON_VELO VAR //------Setting the JSON Subscriber to Set the Relay Value jsonDataVelo : JSON.JSONData; jsonByteArrayReaderVelo : JSON.JSONByteArrayReader; xST1okVelo : BOOL; FindFirstValueByKeyVelo : JSON.FindFirstValueByKey; jsonElementVelo : JSON.JSONElement; xDoneReaderVelo : BOOL; xDoneFindVelo : BOOL; //STRING and WSTRING for Subscribe the massage sPayloadJsonVelo : STRING := 'opa'; psPayloadJsonVelo : POINTER TO BYTE := ADR(sPayloadJsonVelo); //wsPayloadJsonRelaySet : WSTRING := "opa"; wsPayloadJsonVelo : WSTRING := STRING_TO_WSTRING('opa'); pwsPayloadJsonVelo : POINTER TO WORD := ADR(wsPayloadJsonVelo); lrVelo : LREAL; xKeepAliveVelo : BOOL; xSetVelo : BOOL; RSSet : RS; LIMPAR : STRING; //Find the msg end sFindVelo : STRING := '}'; psFindVelo : POINTER TO STRING := ADR(sFindVelo); iLenVelo : INT; iSizeVelo : INT := 12; udiContMsg : UDINT; END_VAR // FindFirstValueByKey CODE // Relay Set configuration xSetVelo := MQTT_SUBSCRIBER.RSVelo.Q1; IF xSetVelo THEN xKeepAliveVelo := TRUE; END_IF IF xKeepAliveVelo THEN udiContMsg := udiContMsg + 1; iLenVelo := TO_INT(StrLenA(psPayloadJsonVelo)); iSizeVelo := iLenVelo - TO_INT(MQTT_SUBSCRIBER.udiPayloadSizeVelo); StrDeleteA(psPayloadJsonVelo,iSizeVelo,iLenVelo); wsPayloadJsonVelo := STRING_TO_WSTRING(sPayloadJsonVelo); pwsPayloadJsonVelo := ADR(wsPayloadJsonVelo); //MQTT.ConvertUTF8toUTF16(sourceStart:= ADR(sPayloadJsonVelo), targetStart:= ADR(wsPayloadJsonVelo), dwTargetBufferSize:= TAM, bStrictConversion:= 1); //Reset jsonByteArrayReader jsonByteArrayReaderVelo ( xExecute := TRUE, pwData := pwsPayloadJsonVelo, jsonData := jsonDataVelo, xDone => xDoneReaderVelo ); FindFirstValueByKeyVelo( xExecute := xDoneReaderVelo, wsKey := "data", diStartIndex:= 0, jsonData := jsonDataVelo, jsonElement => jsonElementVelo, xDone => xDoneFindVelo ); IF xDoneFindVelo THEN lrVelo := jsonElementVelo.value.lrValue; //Reset jsonByteArrayReader jsonByteArrayReaderVelo ( xExecute := FALSE, pwData := pwsPayloadJsonVelo, jsonData := jsonDataVelo, xDone => xDoneReaderVelo ); FindFirstValueByKeyVelo( xExecute := FALSE, wsKey := "data", diStartIndex:= 1, jsonData := jsonDataVelo, jsonElement => jsonElementVelo, xDone => xDoneFindVelo ); xKeepAliveVelo := FALSE; GVL.xSetVeloRead := TRUE; END_IF END_IF And this to subscribe at the topic: //SUBSCRIBE VAR: //----------------- Subscribe Velocity ----------------------- MQTTSubscribeVelo : MQTT.MQTTSubscribe;//Variable MQTTSubscriber block -X - function-X wsTopicSubscribeVelo : WSTRING(1024) := "CORE/odometry/GET/data/simp"; // Topic to publish a message sSubscribeMassageVelo : STRING; udiPayloadSizeVelo : UDINT; xSDoneVelo : BOOL; xSErrorVelo : BOOL; xReceiveVelo : BOOL; eSTypeVelo : MQTT.MQTT_ERROR; eSMQTTErrorVelo : MQTT.MQTT_ERROR; RSVelo : RS; udiCont : UDINT; //SUBSCRIBE CODE: MQTTSubscribeVelo( xEnable:= MQTT_CLIENT.xConnection_Broker AND NOT xSErrorVelo AND NOT JSON_VELO.xKeepAliveVelo, pbPayload:= JSON_VELO.psPayloadJsonVelo, udiMaxPayloadSize:= SIZEOF(JSON_VELO.sPayloadJsonVelo), udiPayloadSize => udiPayloadSizeVelo, mqttClient:= MQTT_CLIENT.ClientMQTT, wsTopicFilter:=wsTopicSubscribeVelo, xDone => xSDoneVelo, xError=> xSErrorVelo, xReceived => xReceiveVelo, eMQTTError=> eSMQTTErrorVelo ); RSVelo(SET := xReceiveVelo, RESET1 := JSON_VELO.xKeepAliveVelo);
Last updated: 2024-09-09

Post by gilbert-mh on CAA net base TCP client cause PLC to crash - Kernel message : N0HZ_local_softirq_pending 80 ^{CODESYS Forge talk (Post)}
Hello all, I have been trying to implement a TCP client on a Festo PLC (CPX-E-CEC-M1) and it looks like it works well except that after some time (greatly varies between a few hours to more than 100h) my PLC crash. When I look into the log file the only thing I see is that before the crash happens a few kernel warnings : N0HZ_local_softirq_pending 80 and then the crash. I've looked into this warning and from what I could find on the net it seems that this is warning is triggered when the ethernet link is down. I've tried to correct this bug for quite some time and what I know is that : - The crash is caused by my TCP client, when I remove it from my code I see no crash - The crash happens more quickly the more the TCP client is used. - The time before the crash is not directly proportional to the number of communications or their size. But it looks like it is just more likely to happen if the client connect to the server at a higher frequency. - The precedent observation makes it seem unlikely that the crash is caused by some memory overflow because then the crash speed would be more proportional to the amount of data exchanged. SO from these observations, I believe that the crash could be caused by the PLC trying to connect to a server while there is some kind of issue with the ethernet link resulting in the PLC getting stuck in some indefinite state and making it crash. This still seems a bit unlikely to me because if the ethernet is down it simply shouldn't be able to contact the server and the communication would just fail which doesn't cause my PLC to crash. Has anyone encountered the same kind of problem (with the same kernel message) ? I am pretty sure the warning is not the direct cause of the crash but just an indicator that something is wrong with my PLC. Thanks in advance
Last updated: 2024-01-12

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