Post by buczekj on About CPU Loading ^{CODESYS Forge talk (Post)}
This is a phenomenon that I have seen myself and with others. Texas instruments wrote an application note with this same issue. They noted with Codesys 3.5.19.10, that selecting CPU 1 as the EtherCAT task showed CPU spiking improvements over the performance of cores 0, 2, and 3. It appears to be linked to EtherCAT, are you configuring for use with distributed clocks? If so, I recommend choosing the 'Based on Input Reference' option. I have found it to reduce the CPU usage spike maximum slightly (see attached). See link to TI (also attached in case link breaks) https://www.ti.com/lit/an/spradh0/spradh0.pdf?ts=1723546111357
Last updated: 2025-07-01

Post by rer-code on Codesys 3.5.18.60 – Application Loss and Persistent Data Corruption ^{CODESYS Forge talk (Post)}
Hi, I’m currently managing over 50 PLCs running Codesys version 3.5.18.60. At seemingly random intervals, some of these devices experience a failure where: All persistent variables are lost. Attempting to log in results in the message: “The application does not exist on device. Do you want to create it and proceed with download?” The log shows: “Loading retain-data/bootproject failed.” From what I’ve gathered, this may be due to a corrupted persistent data file, but I’m not entirely sure how to confirm or resolve this issue. If anyone has encountered something similar or has suggestions for troubleshooting or preventing this, I would greatly appreciate your input. Best regards
Last updated: 2025-08-19

Post by viksym on How to get the motor scaling value from code ^{CODESYS Forge talk (Post)}
If anybody finds this in the future, I managed to do it like this: scalingValue := EncoderPulseCountPerRev / ABS(AxisName.fScaleFactor); No need to use MC_ReadParameter as I am able to read this value directly from the axis object. Using an absolute value of the fScaleFactor is there in case the axis is set as inverted, in which case it would be a negative value. I was not able to figure out how to get EncoderPulseCountPerRev programatically, but since all my servos use an encoder with pulse count per revolution of 16#800000, the final equation looks like this: scalingValue := 16#800000 / ABS(AxisName.fScaleFactor);
Last updated: 2025-08-19

Post by kporter on High-resolution drive with SoftMotion ^{CODESYS Forge talk (Post)}
I'm beta-testing a new EtherCAT drive for a rotary (modulo) axis in a system where the encoder resolution is 81920000 counts per rotation. If I enter this in the SoftMotion Scaling/Mapping tab for "increments <=> motor turns", I get the error below on the Commissioning tab. Is SM unable to handle a high-resolution encoder? The bus cycle is currently set to the default of 4 msec (Control Win V3 x64), although I plan to reduce that to reduce latency, possibly by switching to the realtime (RT) master. Is SoftMotion incompatible with high-resolution encoders? SMC_CGR_INVALID_POSPERIOD Invalid modulo period (<= 0 or greater than half the bus bandwidth)
Last updated: 2025-08-25

Post by jzhvymetal77 on VarAccGetAddress does not return the correct address for TYPE_ARRAY or TYPE_USERDEF. ^{CODESYS Forge talk (Post)}
VarAccGetAddress does not return the correct address for TYPE_ARRAY or TYPE_USERDEF. When you use VarAccGetNode, it returns a proper IBaseTreeNode if you provide the full path of an array element or structure element, and it even provides the correct data type. The problem is that with TYPE_ARRAY, it returns the start address of the array rather than the indexed element. With TYPE_USERDEF, it only returns the offset of the element instead of the actual address. This causes many issues with nested structures or arrays of structures, since it requires manually calculating the address based on the parent IBaseTreeNode. See attached image and example.
Last updated: 2025-08-28

Post by em1681 on Modbus RTU over 750-652 ^{CODESYS Forge talk (Post)}
Hi, It's my first time operating in Codesys 2.3, but I have done a good amount of Codesys programming, so I'm a little familiar. I haven't done a lot of RTU, but a lot of Modbus TCP. I don't have the PLC in my reach at the moment, but I'm trying to be a little ahead. We're adding the 750-652 module to read energy from a flowmeter over RTU. There will only be 1 slave. I attached pictures of my current hardware, PLC code, the register datasheet from the slave and the only modbus serial library I seem to have available. I'm uncertain if this will work. Any help or clarification on how things work will be greatly appreciated. Thanks in advance.
Last updated: 2025-09-01

Post by pernockham on Gateway in China - "Gateway not connected" ^{CODESYS Forge talk (Post)}
Trying to communicate (from Europe) with/to a unit located in china, the communication seems blocked/stopped. The edge gateway is installed in a linux environment and was possible to link to my Automation server account using the "Automation service tool". However it seems the unit cannot communicate with the Automation server (a Network scan will give the message "Gateway not connected"). (I have tested the eq. setup with units locally which works.) Anyone having experience situation similar to this and if its possible to make this work? Will a VPN be needed possibly? Other tips?
Last updated: 2025-09-04

Post by chloereed on Creating Boot Application not working ^{CODESYS Forge talk (Post)}
From what you describe, the boot application files are in the right place, but the key step you’re missing is how the runtime knows which application to load. In most cases with CODESYS Control Win, you don’t need to edit CodesysControl.cfg manually. Instead, once you’ve created the boot application (Application.app and .crc), copy them into the runtime instance directory (for example …\E84889DB), then restart the service. The PLC should automatically detect Application.app and start it. If TargetVisu still doesn’t open, double-check that the visualization settings are enabled for TargetVisu (Project → Devices → Visualization), and that you built the project with visualization included before creating the boot application. Editing the config is rarely required unless you’re running multiple applications ball orbit
Last updated: 2025-09-04

Post by gseidel on Using an Axis of an Axis Group in Torque Conctrol ^{CODESYS Forge talk (Post)}
Hi manuknecht, the axis group currently always writes the axis set torque values. If no dynamic model has been configured for the axis group, then the set torques are written to 0. The solution for your use case is to call SMC_GroupUpdate [0] before you call SMC_SetTorque on the axes. This way, the axis group will write 0 to the set torques in the call to SMC_GroupUpdate(), and SMC_SetTorque then will write the desired set torque. Best regards, Georg [0] https://content.helpme-codesys.com/en/libs/SM3_Robotics/Current/SM3_Robotics/POUs/AdministrativeConfiguration/Computation/SMC_GroupUpdate.html
Last updated: 2025-09-09

Post by durallymax on Persistent Vars ^{CODESYS Forge talk (Post)}
Looking for a better way to manage Persistent Variables. We tend to have local vars in our FBs that need persistence through downloads as the systems are updated/altered on a regular basis. Retain would suffice if we had an easy mechanism to backup and restore like we can with Persistent variables and recipes. Although not having to remember that step with Persistent variables is preferred. We're running into issues with persistent storage capacity (WAGO PFC200) using the Persistent variable list (and adding all instances). It appears there are many ways to handle this, some with recipes, some with files, others with application manager. Is there a solution that exists that is as simple as declaring as Persistent and managing elsewhere? Or do we need to move onto periodically writing CSVs?
Last updated: 2025-09-22

Post by monteta on Automation without UI ^{CODESYS Forge talk (Post)}
Hello all, there is my problem. i have a project on a PC A who work properly, I aim to take this project and place it on a Pc B with a blank Codesys installed. All seemd to work, the project is created on the PC B, i create my with with online.create_online_application(project.project.active_application) recover my onlineDevice and try onlinedevice.connect() so that i can use create_live_user_management() but then a problem occure on my connect() saying gateway not configured properly. I have setted my set_credentials_for_initial_user(). when i use the Ui, there is absolutely no problem. an other question, is it possible to use the Start and Stop PLC of codesys Control Systray directly in my python script? So that if it detect that it's stopped, then he automatically start it?
Last updated: 2025-09-25

Post by pernockham on *Exception* Async service: ServiceGroup=17, IP=0x5fa45617, Component=CmpSrv ^{CODESYS Forge talk (Post)}
*** The system may be in an inconsistent state, please reboot *** *Exception* Async service: ServiceGroup=17, IP=0x5fa45617, Component=CmpSrv Every time at the instant that I Login to the system a message that the "system may be in an inconsistent state, please reboot" is written in the log. If I logout and repeat login a new entry is set. My system is a "Control for linux SL" running on a debian linux host. Im running it on my desk without any IO attached so message might be caused from that, but I doubt i have seen it before. Rebooting makes no difference. Anyone that have a clue of how I should interpret this error message?
Last updated: 2025-09-26

Post by alexgooi on Licensing info not available. ^{CODESYS Forge talk (Post)}
Dear Forum I have the following config: Codesys_IDE 3.5.20 Codesys_Virtual_Control 4.13 Codesys_License_Server 4.13 I know these are not the newest versions, but in my mind these should work. I have the same problem here. I have the license server installed on the host, and in the docker container(Codesys virtual control) I'm able to ping the license server. In the /conf/codesyscontrol/CODESYSControl_User.cfg I have added the following config: [CmpCodeMeter] EnableNetLicenses=1 LicenseServer.1="ip address of the host" I have tried it via the wbm web-page. I can create new license containers over there, but still no luck. I also have tried to run the docker container with the -s "server_IP" command. I have searched for some tutorial's but I couldn't find it. If anyone has some clue or can give me a push in the right direction it would be very very welcome!
Last updated: 2025-09-29

Post by budd7566 on Text size suddenly changed ^{CODESYS Forge talk (Post)}
Iv been working with a Deep Sea Electronics DSE840 for about 6 months. I have a development version of my program working with a state machine and a basic gui interface. I went to implement CAN and suddenly the text on the gui on the controller is much larger than before. I could flash old versions of my project and the text was the correct size, but if i renamed the project file, the text displayed would be large. The visualization in CODESYS always shows the expected size, but not the controller. I did a fresh install of CODESYS and even a new project with only one text box, I cant get the text size on the controller to match what is displayed in codesys to match. Any advice?
Last updated: 2023-12-09

Post by niloufar on Execution Order of Function Blocks ^{CODESYS Forge talk (Post)}
Hi, Our program incorporates various function blocks and programs written in different languages such as St and SFC. They implement numerous actions and methods using different languages from their function blocks. My question is whether the execution order of function blocks is associated with the programming languages used. I understand that cycle time can be configured in the task configuration, but I'm curious if there is a specific sequence order of execution for function blocks written in different languages. For example, all function blocks in (ST) are executed first, followed by the execution of (SFC). Specifically, when the function is written in (ST) and the action is implemented in (SFC). I modified all function blocks in the main PLC program and configured a task configuration for the main program.
Last updated: 2023-12-13

Post by manuknecht on Using SMC_MOVTYP.INITPOS without specifying the start position ^{CODESYS Forge talk (Post)}
I am using the object SMC_GEOINFO to generate a trajectory and move a system accordingly using the SMC_INTERPOLATOR function block similar to the sample project CNC10_DynamicPath.project. According to the documentation, the movement type INITPOS does not require a start position in the SMC_GEOINFO object, which is confirmed in the documentation of the SMC_GEOINFO object. When using the movement type INITPOS however, the motion will still start from the starting point defined in the SMC_GEOINFO object (0,0,0 if not specified otherwise). Does someone know how to resolve this or is there an example project that makes use of the INITPOS movement type without specifying the starting point? Thanks in advance!
Last updated: 2023-12-15

Post by sumit on Remote Ethernet/ip Adapter communication with scanner running on codesys ^{CODESYS Forge talk (Post)}
Hello there, I have my ethernet/ip adapter (from Texas Instrument) running on Texas Instrument Board and I have configured the scanner on codesys. I have mapped the I/Os and I can see (on wireshark) the frames coming from adapter but I don't see my input variables in scanner get updated, they just stay at 0. I wanted to see the real data that has been sent from adapter to scanner on codesys. I am not sure if the problem is in I/O mapping or there is a step/s that I have missed. I have attached the screenshot of my project for your ref. Thank you, Sumit
Last updated: 2023-12-15

Post by sumit on Remote Ethernet/ip Adapter communication with scanner running on codesys ^{CODESYS Forge talk (Post)}
Hello there, I have my ethernet/ip adapter (from Texas Instrument) running on Texas Instrument Board and I have configured the scanner on codesys. I have mapped the I/Os and I can see (on wireshark) the frames coming from adapter but I don't see my input variables in scanner get updated, they just stay at 0. I wanted to see the real data that has been sent from adapter to scanner on codesys. I am not sure if the problem is in I/O mapping or there is a step/s that I have missed. I have attached the screenshot of my project for your ref. Thank you, Sumit
Last updated: 2023-12-15

Post by preimesbergert on Raspberry Pi 4 B HW 1.5 Codesys control 4.10.0 stopps after a few seconds ^{CODESYS Forge talk (Post)}
Wanted to play a bit with a raspberry Pi 4 Model B HW 1.5 and Codesys. Regardless of the image (tried 32bit / 64bit version from Raspberry Pi Imager) and with all tested Codesys Control versions (4.2.0, 4.8.0, 4.10.0) and regardless if single core / multicore / 64 bit variant, always is the runtime stopped after about 30sec with the nice message: ooops... this runtime was built for RASPBERRYPI. Hardware version or firmware version not supported! (-7, 0x00000BB8, 0xFFFFFFFB) Whats wrong with it?!?!? I read a lot about the issue in topics from 2020-2021 but it always was stated with new Codesys control version issue will be fixed (4.4 for example) but still it is there.
Last updated: 2023-12-21

Post by preimesbergert on Raspberry Pi 4 B HW 1.5 Codesys control 4.10.0 stopps after a few seconds ^{CODESYS Forge talk (Post)}
Wanted to play a bit with a raspberry Pi 4 Model B HW 1.5 and Codesys. Regardless of the image (tried 32bit / 64bit version from Raspberry Pi Imager) and with all tested Codesys Control versions (4.2.0, 4.8.0, 4.10.0) and regardless if single core / multicore / 64 bit variant, always is the runtime stopped after about 30sec with the nice message: ooops... this runtime was built for RASPBERRYPI. Hardware version or firmware version not supported! (-7, 0x00000BB8, 0xFFFFFFFB) Whats wrong with it?!?!? I read a lot about the issue in topics from 2020-2021 but it always was stated with new Codesys control version issue will be fixed (4.4 for example) but still it is there.
Last updated: 2023-12-21

Post by user3000 on Can't find an Extended Pulse Timer (TP and LTP) ^{CODESYS Forge talk (Post)}
I came up with an FBD that seems to be working, although it may not be a true Retriggerable Pulse timer. There may be some delay associated with the two MOVE functions and ADD function I incorporated. I'd be interested if anyone is able to come up with something cleaner. I am surprised that this is not a built-in function block of the CodeSYS library. This is a common feature of multi-function timer relays. I also attached a page from the cut sheet of a Schneider relay that shows 10 timing functions. Looks like the CodeSYS library has built-in function blocks for only 3 of the 10.
Last updated: 2023-12-21

Post by fajean on Issues with "Add all instance path" ^{CODESYS Forge talk (Post)}
In the past, we have routinely used the "add all instance paths" function to automatically add variables to VAR_CONFIG lists. My recollection is that compiling a project did not require VAR_CONFIG to be fully populated, and, once successfully compiled, instance paths could be added. Errors related to missing declarations, if I recall correctly, were thrown when downloading to the PLC, they did not prevent a successful compile. At some point, it stopped working. Missing declarations in a VAR_CONFIG now cause a compile error, so the application is never "current", the only reason I can see being the missing VAR_CONFIG declarations themselves (no other error). We observe the same behavior across all our projects. This is really aggravating, and I must be missing something simple. We use 3.5 SP17p3, 64 bits. Can anyone help?
Last updated: 2023-12-29

Post by andrax on Save Recipe on Paspberry ^{CODESYS Forge talk (Post)}
Unfortunately not. The folder does not work. There are neither error messages nor any other indication that this may be due to missing rights. I have searched the entire forum and also tested the Codesys example. The simple recipe management generally does not work! The Raspi crashes with the extended recipe management from the example. I have now found another sample that works. https://forge.codesys.com/forge/talk/Engineering/thread/61c6a04b79/ Many thanks to mcodem. After some trial and error I have found out: xcreate must be called at least once at runtime. After that xload_write and xread_save work All other functions do not work. It is also possible to save to the /home/Documents folder. So it is not due to the rights. It would be nice if Codesys would check where the problem really lies.
Last updated: 2023-12-30

Post by jmohre on External file with relative path ^{CODESYS Forge talk (Post)}
I try to add a simple text file to my PLC application, so that is download everytime the application is downloaded to the target. What I did is to add an external file to the application and this works perfect as long as the external file location does not change. It looks like the external file path is stored absolute in project. But if different users work on the project they may have different locations where for their working directory. Is there an option to store the external file path relative e.g. to the project file? Or does s.o. know a different solution to add a text file to application in order to download automatically with the application? Thanks
Last updated: 2024-01-04

Post by askjong on Update variables when OPC UA Client updates. Error ID: 268468277 BadAttributeIdInvalid ^{CODESYS Forge talk (Post)}
Hi, I'm connecting to a OPC UA Server using the Data Soruce Manager OPC UA Client. This works well until the OPC UA Server updates and the OPC UA list doesn't match up when i did last clicked the "Update variables" to add variables. All the variables are still the exists and none are removed from the server, but more are added during the engineering process. The error message i get in CODESYS is "Error in OPC UA call BadAttributeIdInvalid, Error ID: 268468277". The issues is fixed when i press the "Update variables" button and just press ok without adding or removing any variables in the list. Is there a way to either automatically update the browsepath if it fails or on startup, or to trigger it by code?
Last updated: 2024-01-08

Sort by relevance or date