Post by annd on Migration von "CODESYS Control for PFC200 SL" zu WAGO FW26 "CODESYS V3.5.19.2"
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Hallo, da Wago nun von eCockpit zum offenen "CODESYS Development System V3" wechselt, möchte ich meinen bestehenden 750-8212 von der PFC200 SL auf die Wago Firmware umstellen. Welche Schritte sind dabei notwendig? Den Controller würde ich auf die aktuelle FW 26 updaten und die 3.5.19.2 von Wago mit den Descriptions verwenden. Reicht es im Codesys Projektbaum mit "Gerät aktualisieren" auf den Wago Controller zu wechseln? Es wird dann statt dem "Pfc200Bus"ein leerer K-Bus und ein leerer Com-Port angezeigt. Müssen die einzelnen Module dann darunter neu angelegt und alle E/A Variablen manuell neu eingetragen werden? Das exportieren und danach wieder importieren funktioniert nicht, weil die Namen bzw. Adressen unterschiedlich sind. Ist das so richtig? Kann der Block "Modbus_COM_Port - Modbus_Master_COM_Port - Modbus_Slave" so bleiben wie bisher oder muss das auch unter dem neuen COM-Port neu angelegt werden? Für ein paar Hinweise wäre ich dankbar. Schöne Grüße, annD
Last updated: 2023-11-17
Post by annd on Migration von "CODESYS Control for PFC200 SL" zu WAGO FW26 "CODESYS V3.5.19.2"
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Ich hab's hinbekommen: Nach dem Controller Update hab ich ein neues Projekt gemacht und nur den PFC200(8212) eingefügt (es erscheint dann ein leerer Kbus und eine serielle Schnittstelle COM1). Dann hab ich mich am Controller eingeloggt und den Kbus (Rechtsklick: Geräte suchen) mit allen Modulen automatisch ergänzen lassen. Bei den leeren Modulen hab ich dann das E/A-Abbild in csv exportiert. Dasselbe hab ich bei meinem alten "PFC200 SL" Projekt gemacht. Und dann in Excel alle Variablennamen in die leeren csv kopiert und danach wieder im neuen Projekt importiert. Dann hab ich noch alle Programmblöcke, Tasks, Visualisierungen und auch Modbus TCP Master u. Slave und auch Modbus COM Port Master und Slave in das neue Projekt kopiert. Weiters hab ich alle notwendigen Bibliotheken im Bibliotheksverwalter eingefügt. Dann noch ein paar kleine Fehler korrigiert (ich musst einen anderen Block zum Lesen der Uhrzeit nehmen) bis ich das neue Projekt fehlerfrei übersetzen konnte. Dann konnte ich es auf den Wago Controller übertragen und direkt starten. Es sieht so aus, dass alles läuft. Gruß annD
Last updated: 2023-11-18
Post by user3000 on Can't find an Extended Pulse Timer (TP and LTP)
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Hello, For my program I need an extended pulse timer, which can be referred to as a retriggerable pulse timer. Where every rising edge of the input resets the elapsed time zero, extending the lenght of the output pulse. The Codesys pulse timer (TP) is a one-shot timer and only resets the elapsed time with the falling edge of the input. There is also a pulse timer (LTP) in codesys, but in my simulation it was also functioning as a one-shot even though the description sounds like LTP should be retriggerable. I have uploaded some timing plots from another PLC program for reference. I am looking for a timer equivalent to the "TEP" diagram. Is there an Extended Pulse Timer in Codesys? Maybe there is a way to manipulate the input so it resets the elapsed time outside the function block?
Last updated: 2023-12-06
Post by abinvest579 on TCP Client
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Hi All, I am using codesys based plc to read and control magna power DC supply over LXI protocol using SCPI command. To connect device required socket programming for that i am using Net base service library function block TCP_Client to establish connection over TCP/IP , TCP_Write to write SCPI commands and TCP_Read to read data from Magna power DC supply. I have attached screenshot for logic developed. I am able to connect and write commands to device but i not receiving any information from device. For writing Commands i also tried various end of line character like \n,<nl>, A, D, 10, 13, 0x0A, 0x0D but not received any status from device. For testing purpose i am using simple command '*IDN?' to read data. Also if tried to check on hercules software what data actually plc read, first it read correct data after that is read wrong data as see in screen shot. 'Hello World' was correct read and after that Codesys in replaced with 'Codesysorld' that is not correct way. Same issue also appeared for send data. Any one have face same issue how i can read data directly from device correctly and send data please suggest solution on this.</nl>
Last updated: 2024-07-01
Post by timvh on How to implement an interface (IElement)?
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See: https://forge.codesys.com/prj/codesys-example/element-collect/home/Home/ This contains an application "OnlineChangeSafeLinkedListExample". What you should do is create a new interface which has your "Priority" property. Then your FB should extend the base element function block and implement your own interface: E.g. FUNCTION_BLOCK MyElement EXTENDS COL.LinkedListElementBase IMPLEMENTS I_MyInterface Then the __QUERYINTERFACE does the magic to check if your "element" also implements your interface. Something like this: // Compares this element with itfElement. // Returns 0 if the elements are equal, < 0 if the element is less than itfElement, // > 0 if the element is greater than itfElement. // This method will be called from sorted collections (e.g. |COL.SortedList|) to sort the elements. // IMPORTANT: The underlying value to be compared with MUST NOT be changed during the lifecycle of the object. METHOD ElementCompareTo : INT VAR_INPUT (* The element to compare*) itfElement : COL.IElement; END_VAR VAR itfIntElement : I_MyInterface; xResult : BOOL; END_VAR // We use integer iInt1 for sorting. xResult := __QUERYINTERFACE(itfElement, itfIntElement); IF xResult THEN IF iInt1 < itfIntElement.Priority THEN ElementCompareTo := -1; ELSIF iInt1 > itfIntElement.Priority THEN ElementCompareTo := 1; ELSE ElementCompareTo := 0; END_IF ELSE ElementCompareTo := -1; END_IF
Last updated: 2024-07-22
Post by ruobian on Analog Input Delay Timer
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Hello there, I am new here and in programming. I need help with the basics. I am trying to do what I mentioned in the title. I have an analog input. So I have a real or integer data type value. I want to delay it. TON and TOF only work with bool. I think there is a function block that has two inputs, 1 for real or int and 1 for bool. And if bool is true, it will give the output as real or int. I don't know but I need something like this. Actually, it is not exactly like that. In other words, it will not show the real value at the input at the output after a certain period of time. I want it to show the real value from 2 seconds ago continuously. The purpose of doing this is to compare the real value I received with the value from 2 seconds ago and find out whether it went up or down. I am using only FBD. Please help me with this. Thanks in advance.
Last updated: 2024-08-20
Post by ellocco on XOR with four Inputs with OR-, NON- and AND-Operators
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My topic is more of academic nature, I would like to implement an XOR-operation with four inputs on my own (without the predefined XOR-operator) in a function block diagram (FBD). I have two proposals. One works fine and the other one is just an idea, but I do not know, if it is possible to code it in CODESYS V3.5 SP18 in form of a FBD. Here the one that works: And here an idea, which I have not managed to code it as an FBD: Any ideas? Is the 2nd diagram a correct interpretation of the coding task? And is there a way to implement it in form of an FBD in CODESYS V3.5 SP18? Followup (08-Nov-2024): Also in the current version of CODESYS (V3.5SP20Patch3) I have not managed to connect the existing blocks. In the alternative SPS-IDE PLCnext Engineer it is possible.
Last updated: 2024-11-08
Post by hyys12 on Help understanding analog in-/outputs
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Hello. I am currently working on a WAGO PLC, where I am trying to wrap my head around how the analog inputs and outputs work in codesys. I have looked far and wide on the internet, for a general introduction to the whole concept, but I have not had any luck with finding anything that helped me understand it better. The whole goal is for me to be able to read an analog input from a temperature sensor, as well as using an analog output, to control a frequency inverter. I know these have nothing to do with each other, but that is all I have on hand right now. I am trying to program this using Ladder Diagram. The only thing is, that every video/guide I have seen/read using LD, just adds a whole lot of function blocks, to do all kinds of stuff they don't explain. My general question is, how would one go ahead and read the analog input, as well as transmit an analog output? Is there some kind of specific function block I would have to use for this, or some great video I can watch, to understand the inner workings. Is it somehow possible to see the values the PLC recieved/sends? Regards.
Last updated: 2024-12-11
Post by mtho on JSON Utilities - JSON file written with invalid structure
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I'm using the JSON Utilities SL library to write configurations in my program to a file. I'm generating the JSON data using the builder function block and all appears to work correctly. When I write the jsondata to file, I'm finding that some of the JSON elements are not being written in the right location in the file. Rather than writing they keys under the parent object, they get written outside the root JSON object at the end of the file. If I then try to read the file back into the program, I get an invalid_structure error. I don't get any errors when populating the JSON data or when writing the file. I attached an example of the JSON writer output. The problems begin with key P200. Each P200 should go under MBR1 through MBR3. Among the rest of the keys, they are supposed to be under different parent objects. I am using default values for wsLineBreak and encoding.
Last updated: 2024-03-06
Post by leafy on Use third party actuator with IO-Link Master (IFM)
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Hey there! I am currently doing a little automation project for uni. I am trying to integrate a control-valve-system (Buerkert AirLINE Field) in my IO-Link environment. With IFM sensors, I used their pre-built function blocks, but with this third-party device, i need to write my own function block. Thankfully, IFM provides a generic sensor-fb so I can write my own FB with "extends" and "super". So far, so good. I found the IODD and some other documentation and I thought I get how it works, but somehow can't really get it to work at all. From my understanding, i need to write data into the PDO-Array. But i get confused with the indices and subindices of IO-Link. I'll append the IODD and some screenshots of my project. There is an AOI for LogicXDesigner, but I can't use that in Codesys. I hope someone has integrated a IOL-device in Codesys before and can help me with this. Cheers leafy
Last updated: 2024-04-16
Post by leafy on Use third party actuator with IO-Link Master (IFM)
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Hey there! I am currently doing a little automation project for uni. I am trying to integrate a control-valve-system (Buerkert AirLINE Field) in my IO-Link environment. With IFM sensors, I used their pre-built function blocks, but with this third-party device, i need to write my own function block. Thankfully, IFM provides a generic sensor-fb so I can write my own FB with "extends" and "super". So far, so good. I found the IODD and some other documentation and I thought I get how it works, but somehow can't really get it to work at all. From my understanding, i need to write data into the PDO-Array. But i get confused with the indices and subindices of IO-Link. I'll append the IODD and some screenshots of my project. There is an AOI for LogicXDesigner, but I can't use that in Codesys. I hope someone has integrated a IOL-device in Codesys before and can help me with this. Cheers leafy
Last updated: 2024-04-16
Post by reinier-geers on License problem gateway
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The hole setup is made by 3s. So its a comination of one not two. If Epis decide not to support extra licence whats then the funtion of providing an option with a single license ?? So the idee by 3s has a flod. Epis change the system to add the Stick. I send controller inc stick to Epis. On my software i can see the stick. An then you tel me i need a other license to use an license ?? Makes completly no sense. Codesys should be flexible but is not. I tried Delta. But has no HMI and has its own Codesys ?? Why ?? Then i tried Crist. The block there own system by a password. But dont know the password and cant switch it off. At the end the want me to pay for support to solve ther own made problem. So i send it al back. The extra license is adviced by 3s . Now a few month later still no working solution.
Last updated: 2024-05-01
Post by william-blandon on RecipeManCommands.ReloadRecipes
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Hi Dave. Thanks for your answer. I still struggling with this. I have done everything according with the Codesys help even I have looked in detail at the example. I have double checked the recipe manager configuration and the use of all the methods. There are two methods that do not work as expected. I'm using Codesys 3.5.19.20 and recipe management 4.4.0.0 .CreateRecipe just create a recipe in the recipe definition but do not create the file. This have a walk around just giving a .ReadAndSaveRecipe afterwards. .ReloadRecipes do nothing but do not generate any error as well. After calling it I call the .GetRecipeCount and the number is always 0. When I create a new recipe (using the function block methods) then the number changes. Looks like this method is looking to the wrong directory finding nothing. I don't know if there is a missing configuration in the CODESYSControl.cfg file. I'm thinking in a walk around for this but I need to create a strings array with the recipe names as retentive and making all the management when deleting and adding recipes. Have had some one the same problem?
Last updated: 2024-05-23
Post by timvh on USB Game Controller with Raspberry Pi
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I'm not sure it will work, but you could try it with the CmpCharDevice library. You could create a function block that looks something like this: As input for the filename, you have to use your Linux device, e.g.: '/dev/input/event0' '/dev/input/by-path/platform-button@23-event' Off course you must also pass the pointer to the memory where the data can be written to and the size (count in number of bytes) of the buffer. FUNCTION_BLOCK FB_CharDevice VAR_INPUT szFilename: STRING; pbyBuffer : POINTER TO BYTE; udCount : UDINT; END_VAR VAR_OUTPUT iState : INT := 0; nrBytesRead : DINT; END_VAR VAR xInit : BOOL := TRUE; dFlags: DINT := CmpCharDevice.ACCESS_MODE.O_RDONLY + DINT#4000; // see details for flags: http://linux.die.net/man/2/open, + DINT#4000 is for non-blocking hDevice: CmpCharDevice.CmpCharDevice_Implementation.RTS_IEC_HANDLE := -1; Result : CmpCharDevice.CmpCharDevice_Implementation.RTS_IEC_RESULT; END_VAR IF xInit THEN hDevice := CmpCharDevice.CDOpen(szFilename, dFlags ,Result); // if it would not succeed, the result is -1 (Invalid handle) IF hDevice <> 16#FFFFFFFF AND Result = 0 THEN iState := 5; END_IF xInit := FALSE; END_IF IF iState = 5 THEN nrBytesRead := CmpCharDevice.CDRead(hDevice, pbyBuffer, udCount, Result); ELSE nrBytesRead := 0; END_IF Make sure you close the connection properly, maybe by overwriting the default FB_Exit method of the FB: // Clean up device IF hDevice <> 16#FFFFFFFF THEN __TRY CmpCharDevice.CDClose(hDevice,Result); __CATCH ; __ENDTRY iState := 0; END_IF
Last updated: 2026-05-01
Post by shamcke on Array with generic constant as persistent variable
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Hello, I have written a function block that uses a generic constant for the upper bound of an array. I wanted to have this array in the persistent memory area, thus I constructed my FB as follows: FUNCTION_BLOCK FbWithGenericArrayLength VAR_GENERIC CONSTANT uiArrayLength : UINT := 10; END_VAR VAR PERSISTENT arr : ARRAY[1..uiArrayLength] OF INT; END_VAR In my PLC_PRG I declare an instance of said FB PROGRAM PLC_PRG VAR myFb : FbWithGenericArrayLength<10>; END_VAR This compiles just fine. When I let CODESYS fill my persistent list, it adds duplicate entries {attribute 'qualified_only'} VAR_GLOBAL PERSISTENT RETAIN // Generated instance path of persistent variable PLC_PRG.myFb.arr: ARRAY [1..uiArrayLength] OF INT; // Generated instance path of persistent variable PLC_PRG.myFb.arr: ARRAY [1..uiArrayLength] OF INT; END_VAR so I manually delete the duplicate. When i now compile, I get errors ------ Build started: Application: Device.Sim.Device.Application ------- Typify code... [ERROR] Sandbox_FW31: PersistentVars [Device: PLC Logic: Application](Line 4): C0161: Border 'uiArrayLength' of array is no constant value [ERROR] Sandbox_FW31: PersistentVars [Device: PLC Logic: Application](Line 4): Type of mapped variable is not equal to original type Compile complete -- 2 errors, 0 warnings Build complete -- 2 errors, 0 warnings : No download possible Is is simply not possible to use a generic constant for the persistent array? Thanks in advance. Edit: It seems I can manually replace the uiArrayLength in the persisten list by the value 10 I used as the generic constant for this particular instance.
Last updated: 2026-05-29
Post by struccc on Application failing to boot after system reboot
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I started to experience the same issue, after upgrading to 3.5.19 , and still persists with 3.5.20.3 , using CodesysControlWinV3 x64 on Windows. Unfortunately, this is a live application, normally it is running for months without interruption - so it was a surprise at the last cold start... It was not possible to go online with the original version, so I couldn't see the application, or system status, just the log message. First time I manually clean the Application from the PlcLogic directory (there was no coredump file in there), then I could start the runtime service, and do a fresh download, and set the bootproject. I could not try a cold system reboot - it's in a 24/7 production environment, and I was under heavy pressure to start... What I did, I have created a backup from the * complete * runtime directory, from the failed, and fixed version - before and after download. This directory in my case C:\ProgramData\CODESYS\CODESYSControlWinV3x64\55096128 - At the next shutdown, it was sufficient to copy back this backup completely, and could start the runtime service afterwards. Ugly, but local staff with some skills can do it without programming tool... I don't store any live data, configuration, log files, persistent data in this directory - the only reason I need this is to edit the CodesysControl... .cfg file.... And to see the logfiles in emergencies like this. The application concerned doesn't use any retain area. - exactly for these reasons - Maybe that is causing the problem with the newer runtime versions As far as I see, this problem occurs only if the power of the Windows PLC is interrupted without a proper shutdown. Unfortunately, this can happen sometimes. The newer versions, seems tp modify CodesysControl.cfg on the fly, and register the applications, and bootproject information after download. (I don't really see CodesysControl.cfg a proper location for this... but that's just my feeling) So now I had a look at CodesysCotrol.cfg on my laptop and I found: [CmpRetain] ;Retain.SRAM.Size=0x200200 ;Retain.SRAM.Address=0xFA3C5776 ;SimulateSRAM=1 [CmpApp] ;Bootproject.CreateOnDownload=0 ;Bootproject.StoreOnlyOnDownload=0 ;Bootproject.InvalidateByRename=1 ;Bootproject.InvalidateBySetting=1 ;Bootproject.InvalidateNever=0 ;PersistentForce=0 ;RetainType.Applications=InSRAM ;RetainType.Applications=OnPowerfail ;RetainType.Applications=None ;Exception.Hardware.GlobalStop=1 Application.1=MyTestAppNoRetain The last line appeared after download and boot project creation. Maybe... Should set RetainType.Applications=None? I wonder about all these settings, but... Will write separately about it. I hope this helps a little...
Last updated: 2024-11-21
Post by critcho on WebVisu Numpad dialog - Dialogtitle not accepting string variable
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I have a WebVisu page which is re-used for multiple types of gas; it displays the alarm thresholds etc. for one gas at a time. I have an array of structures holding the set-points for each of the gasses. I'm trying to change the dialog title for the value input pop-up (VisuDialogs.Numpad). The Dialogtitle is set to Gas_Alarms.HighAlarmActivationLevelDialog, which is a string(50): When the gas type is changed (page first loaded, or prev/next buttons), METHOD Gas_Alarms.Update_Display_Variables is called, to update the strings used for the dialog titles so it shows GasName High Alarm Activation Level (EngineeringUnits), e.g. CO2 High Alarm Activation Level (PPM): HighAlarmActivationLevelDialog := Insert(' High Alarm Activation Level ()', EngineeringUnits, 30); HighAlarmActivationLevelDialog := Insert(HighAlarmActivationLevelDialog, GasName, 0); (That's not where the problem is, I'm just explaining why I'm using a variable dialogue title.) The variables used are definitely strings, but i'm always getting the error: "The type of the dialog title must be either STRING or WSTRING". I've tried moving HighAlarmActivationLevelDialog etc. to the GVL and also changing them to WSTRING, I even tried adding them to the structure array, but I always get the same error. Clearing the dialog title for that element removes the error - so I'm confident it's not a phantom error caused by something else. But I should be able to add these titles, can't just nuke them all to make it work. The MinVal and MaxVal for the Numpad are called from the array, e.g. GVL.Gas_Alarm_Configs[0].ScaledValueMIN, they are not getting an error. I am using array indexes 1 - 5 for the gasses, when I load the form or change gas, I copy the selected index to index 0 of the array, and values from Gas_Alarm_Configs[0].[ALL] are displayed on the page. When they hit save, I copy Gas_Alarm_Configs[0].[ALL] to Gas_Alarm_Configs[CurrentGasIndex].[ALL]. (ALL just means every element, I can't figure out how to display an asterix in this question... :) ) I've searched online for variable title dialog, but not found anything to help. Thanks for your help!
Last updated: 2025-05-29
Post by ofey on EtherCAT fieldbus
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Hi, everyone! I'm trying to set up a PLC controller and a connection to an EtherCAT slave device in Codesys. I want to create a flexible program that I can upload to multiple controllers with different remote IO connected (same program). On one plant i may have 5 AI-cards and 3 DO-cards, and on another I may have 4 AI-cards and 2 DO-cards. For not needing to maintain several different programs wih different devices defined in the program (one for each set up) I thought that using a remote IO would make it easier having a single program. That way I could refer to different memory addresses instead of predefined slots/channels and IO's, that would give me errors if there was a different IO on the plant than what the program expected. When I tried setting up the etherCAT master, I saw that I had to define the etherCAT slave devices with the different IO'cards for me to be able to refer to the memory addresses in a PRG. Exactly what I was trying to avoid. My setup is something like a program that can handle 16 separate pump controls. In a year maybe 6 plans get deployed, and depending on how large the project is, the number of pumps can vary between 4 and 16. And the managers dont want to have IO's for all 16 pumps on every cabinet, and I dont want to maintain 16 separate projects files in case of updates etc. I thought the best way to tackle this was having a single project that read/write data to the different pump IO's by remote IO (fieldbus ethercat) addresses. And the number of pump controls are activated by an external GUI. If pump 1-6 is activated by the GUI, then the PLC-program tries to read/write input/outputs from predefined addresses for the expected IO's. My test setup is a PFC200 WAGO controller and a EtherCAT fieldbus coupler (750-354) with some IO. I hope I didn't explain this too horrible, and if there is a more easy and elegant solution for this challenge I appreciate a feedback on this.
Last updated: 2024-04-08
Post by alexgooi on Modbus TCP interface get stuck
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Dear Forum, I'm currently experimenting with Modbus interfaces in combination with a virtual controller. I have the following setup (Modbus_Setup.png): I have an IPC with Debian installed on it (Debian 13). On this Debian machine I have installed a docker server and on this docker server a Codesys runtime container is deployed (Codesys_image.png). The Modbus scanner makes connection with and IO coupler and this works well. But when I physically disconnect the ethernet connection between the IPC and the IO coupler the Modbus interface gets stuck in a state where it gets stuck in the busy state (Modbus_Stuck.png). When I plug the cable back in, the IO coupler isn't communicating until the xBusy variable is manually set to False, after this action is performed the communication goes back to normal. I have tried to set the container network to host and bridge (Network.png), but both version gives the same result (stuck scanner). I would expect that the Modbus interface is generating a timeout after 1 sec, because this is how it is setup (Modbus_settings.png), but this is not what happens. I have thought to write a piece of code that writes xBusy to false when it is stuck but because it is an output I'm not able to write to it. I have tried this with another PC (different CPU/motherboard) but this gives the same outcome. I tried updating to the latest version of Virtual control (4.20) but this gives the same result. I also tried to do the same thing with an ethernet IP scanner, and this gives an error after the timeout is expired (so this works well). I have tried to connect to the IO coupler using the Modbus_FB lib (Modbus_FB.png) the FB's are giving the correct errors and behaving as expected. At last I have tried to use a Scanner on a Codesys controller (no IPC) and here the scanner behaves as expected (an alarm is triggered after the timeout has been expired). The version of the Codesys components are listed in the picture Versions.png Is there anyone that can give me a push in the right direction? Kind regards Alex
Last updated: 2026-04-14
Post by pra83 on CODESYS SoftRedundancy — Both PLCs stay standalone after network interruption — Auto recovery not working
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Hello, We are facing a critical issue with CODESYS SoftRedundancy that we have been unable to resolve despite extensive troubleshooting. HARDWARE: 2× HP EliteDesk 800 G9 SFF Intel Core i7-14700 (20 cores) 16GB RAM, 512GB NVMe SSD Windows 11 IoT Enterprise LTSC 2024 NIC1: Built-in Intel GbE NIC2: Intel I210-T1 PCIe (NIC team) SOFTWARE: CODESYS Control Win V3 - x64 Version 3.5.22.10 CODESYS SoftRedundancy SL Server 1 IP: 172.10.10.101 (PLC1 — Active) Server 2 IP: 172.10.10.102 (PLC2 — Standby) CURRENT CODESYSControl.cfg: [CmpRedundancy] BootupWaitTime=120000 StandbyWaitTime=12100 SynchronousTimeout=12100 [CmpSchedule] ProcessorLoad.Maximum=80 WatchdogTime=12000 WatchdogTimeoutAction=0 CONFIRMED WORKING: PLC1/PLC2 identification configured via IDE Connection IP configured via IDE AutoSync enabled and written via IDE Normal Active/Standby operation working Server 2 auto-promotes when Server 1 completely fails PROBLEM DESCRIPTION: When NIC1 cable is removed from Server 1 — both servers go to standalone mode. When NIC1 cable is reconnected — both servers remain in standalone indefinitely. Neither server auto-recovers to Active/Standby without manual CODESYS service restart. AutoSync fires (!!! Autosync !!! visible in log) but recovery does not complete. Tested with direct cable (no NIC team) — same result. Confirmed not a hardware or NIC teaming issue. KEY LOG MESSAGES: "Timeout: No sync message RMSG_StartCycle (5) from master: Standalone" "Socket on other side closed gracefully 0" "Standby PLC: Open acyclic work socket failed" "Connection broke after 11806ms. Check BootupWaitTime." Autosync(fires but does not complete recovery) PCAP ANALYSIS (Wireshark): CODESYS sync stops completely at T+3s Server 1 sends TCP FIN on ports 1206 and 1208 at T+5s No CODESYS redundancy traffic for remaining 24 seconds Both servers stay standalone indefinitely WHAT WE HAVE TRIED: StandbyWaitTime = 12100ms SynchronousTimeout = 12100ms WatchdogTime = 12000ms (less than StandbyWaitTime) AutoSync enabled NIC2 set as Standby adapter Disabled Windows Network Discovery Direct cable test — rules out NIC hardware QUESTION: Per official CODESYS documentation: "No automatic Reconnect is included in the functional scope of the redundancy components. You can program the triggering of a reconnect." Is RDCY.Synchronize() the correct function to add to our application for automatic recovery after both PLCs go standalone? What is preventing auto-recovery when AutoSync is enabled and PlcIdent is correctly set? Thank you for your support.
Last updated: 2026-05-02
Post by alexschooneveld on OPC UA PubSub SL 1.3 — UADP WriterGroup with assigned PSS.SecurityGroup still publishes plaintext
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I am currently investigating an OPC UA PubSub connection over UDP. When I don't use encryption, the publish and subscribe are working correctly. But with encryption it does not. Environment OPC UA PubSub SL 1.3.0.0 (namespace UADP) OPC UA PubSub Security 1.3.0.0 (namespace PSS) OPC UA PubSub Base 1.3.0.0 (namespace PSB, incl. PSS.SecurityGroup / PSS.CONFIG) Programmatic PubSub in a CFC: UADP.Configuration → UADP.Connection → UADP.writerGroup → UADP.writer → writerDataSet, plus a CyclicCall gated by xEnable. Goal: publish secured UADP, SignAndEncrypt, policy PubSub-Aes256-CTR. What I do (one-shot, before xEnable := TRUE): fbSecurityGroup.SetInitialValue( 'http://opcfoundation.org/UA/SecurityPolicy#PubSub-Aes256-CTR', PSB.SECURITY.SIGNING_AND_ENCRYPTION); stSecurityCfg := fbSecurityGroup.GetConfig(eErrorID => eError); // eError=NO_ERROR, udiEncryptionKeySize=32 eError := fbSecurityGroup.SetSecurityKeys(udiTokenId, ADR(abyKey), SIZEOF(abyKey), 2436001000); // eError=NO_ERROR, SIZEOF=68 // writerGroup.itfSecurityGroup := fbSecurityGroup -- set in the WriterGroup block's Parameters (a per-scan code write got overwritten) What I verified eError = NO_ERROR after both GetConfig and SetSecurityKeys; udiEncryptionKeySize = 32. Key length = 68 bytes (signing 32 ‖ encrypt 32 ‖ nonce 4). itfSecurityGroup is set via the WriterGroup's Parameters (so it isn't clobbered each scan). Init runs before xEnable (the writer doesn't run with xEnable=FALSE). The UADP.writerGroup FB exposes only itfSecurityGroup for security — no SecurityMode/MessageSecurityMode property. Result: the published datagrams are still plaintext — ExtendedFlags1 = 0x01 (security bit 0x10 clear), no security header: b1 01 29 00 0f 16 00 … (PublisherId 41, WriterGroupId 22, RawData, no security) Questions With UADP.writerGroup, is assigning a configured + keyed PSS.SecurityGroup to itfSecurityGroup sufficient to enable message security, or is there an additional step/property/method to switch the WriterGroup to SignAndEncrypt? At what point in the WriterGroup lifecycle is itfSecurityGroup read? Must it be assigned/keyed before xActive, and does the group need a stop→start to pick it up? Is there a required call order, and does SetSecurityKeys need to be called once or repeatedly? Should security be configured on the Connection/Configuration level rather than (or in addition to) the WriterGroup? Is there a working example of secured (SignAndEncrypt) programmatic UADP publishing with this library, or a known limitation in 1.3? How can I read back at runtime whether security is actually active (via itfDiagnostics or similar)? Additional information I can confirm that the consumer side works — i.e. a standard subscriber decrypts the same keys fine — so the keys/profile aren't the issue. The Wireshark capture of the published message is: 0000 b1 01 29 00 0f 16 00 df 0d bb 25 01 00 0e 00 1b ..).......%..... 0010 0e 00 00 00 00 00 00 00 ........
Last updated: 2 days ago
Post by alexschooneveld on OPC UA PubSub SL 1.3 — UADP WriterGroup with assigned PSS.SecurityGroup still publishes plaintext
CODESYS Forge
talk
(Post)
I am currently investigating an OPC UA PubSub connection over UDP. When I don't use encryption, the publish and subscribe are working correctly. But with encryption it does not. Environment OPC UA PubSub SL 1.3.0.0 (namespace UADP) OPC UA PubSub Security 1.3.0.0 (namespace PSS) OPC UA PubSub Base 1.3.0.0 (namespace PSB, incl. PSS.SecurityGroup / PSS.CONFIG) Programmatic PubSub in a CFC: UADP.Configuration → UADP.Connection → UADP.writerGroup → UADP.writer → writerDataSet, plus a CyclicCall gated by xEnable. Goal: publish secured UADP, SignAndEncrypt, policy PubSub-Aes256-CTR. What I do (one-shot, before xEnable := TRUE): fbSecurityGroup.SetInitialValue( 'http://opcfoundation.org/UA/SecurityPolicy#PubSub-Aes256-CTR', PSB.SECURITY.SIGNING_AND_ENCRYPTION); stSecurityCfg := fbSecurityGroup.GetConfig(eErrorID => eError); // eError=NO_ERROR, udiEncryptionKeySize=32 eError := fbSecurityGroup.SetSecurityKeys(udiTokenId, ADR(abyKey), SIZEOF(abyKey), 2436001000); // eError=NO_ERROR, SIZEOF=68 // writerGroup.itfSecurityGroup := fbSecurityGroup -- set in the WriterGroup block's Parameters (a per-scan code write got overwritten) What I verified eError = NO_ERROR after both GetConfig and SetSecurityKeys; udiEncryptionKeySize = 32. Key length = 68 bytes (signing 32 ‖ encrypt 32 ‖ nonce 4). itfSecurityGroup is set via the WriterGroup's Parameters (so it isn't clobbered each scan). Init runs before xEnable (the writer doesn't run with xEnable=FALSE). The UADP.writerGroup FB exposes only itfSecurityGroup for security — no SecurityMode/MessageSecurityMode property. Result: the published datagrams are still plaintext — ExtendedFlags1 = 0x01 (security bit 0x10 clear), no security header: b1 01 29 00 0f 16 00 … (PublisherId 41, WriterGroupId 22, RawData, no security) Questions With UADP.writerGroup, is assigning a configured + keyed PSS.SecurityGroup to itfSecurityGroup sufficient to enable message security, or is there an additional step/property/method to switch the WriterGroup to SignAndEncrypt? At what point in the WriterGroup lifecycle is itfSecurityGroup read? Must it be assigned/keyed before xActive, and does the group need a stop→start to pick it up? Is there a required call order, and does SetSecurityKeys need to be called once or repeatedly? Should security be configured on the Connection/Configuration level rather than (or in addition to) the WriterGroup? Is there a working example of secured (SignAndEncrypt) programmatic UADP publishing with this library, or a known limitation in 1.3? How can I read back at runtime whether security is actually active (via itfDiagnostics or similar)? Additional information I can confirm that the consumer side works — i.e. a standard subscriber decrypts the same keys fine — so the keys/profile aren't the issue. The Wireshark capture of the published message is: 0000 b1 01 29 00 0f 16 00 df 0d bb 25 01 00 0e 00 1b ..).......%..... 0010 0e 00 00 00 00 00 00 00 ........
Last updated: 2 days ago
Post by ryandmg on Web Client (HMI) Disconnects from Webvisu (Weidmuller u-OS)
CODESYS Forge
talk
(Post)
Thanks So Much for the reply! Were using the Weidmuller UV66-ADV-10-CAP-W The HMI is pointed to the URL which is assigned through u-OS. Basically when you log into the controller's webserver via browser you can view the installed apps. One of which is the Codesys runtime. When you click on that it takes you to the visualization. That corresponding url is what the HMI is looking for. I apologize I don't have that on hand as I'm in the office right now. I don't think I tried connecting using the port you mentioned and https in lieu of the u_OS URL. I can certainly try. Out of the box the u-OS is set for HTTP. Since we're isolated I havent changed that yet. When this has happened while logged on via chrome on my laptop, simply refreshing brings the visualization right back. In the case of the HMI in kiosk mode, we power cycle the HMI to force a reconnect, log back in u-OS and the visualization is back.
Last updated: 2023-09-06
Post by ofey on Codesys Soft PLC OPC UA server
CODESYS Forge
talk
(Post)
Hi! I'm sorry if this has been asked before. I have tried looking up previous topics regaring this, but even though I'm following tutorials and other posts I cant seem to get this to work consistently. I actually got the connection established on a test project after some trial and error. I only got it to work with the "Anonymous login". But after i deleted the test project and tried to get the same thing to work on another project I cant get it to work anymore. What I'm trying to do: Set up and OPC UA Server using CODESYS with the free soft PLC. I then try to connect to the OPC UA Server with the program "UaExpert". What happens: I get the error Error "'BadUserAccessDenied' was returned during ActivateSession". What I have done in CODESYS: - Added the object "Symbol configuration" and checked some test variables - Checked "Support OPC UA features - In "Communication settings -> device -> Change runtime security policy" I have checked "Allow anonymous login" What I have done in UAExpert: - Found the OPC UA server under "local". (It is showing two servers though, I do not know why. It showed the same when it worked yesterday). Se attachment - Checked "Anonymous" under "Authentication settings in the OPC UA server. I'm new to CODESYS, so it could be something elementary wrong in my settings. Maybe something in the user settings in CODESYS regarding user rights or something?
Last updated: 2023-09-14
Post by captaincookie on increase default string length in queue
CODESYS Forge
talk
(Post)
Hello, I'm using Codesys V3.5 SP18 Patch 4. In the ElementCollectionExample Project from Codesys, I test the SimpleQueueExample in a Control Win V3 x64 environment. I try to add a string of 95 characters length to a queue. The default length of strings is defined as 80 characters. In the initialization of a string variable, it is possible to increase the length by the definition of e.g. STRING(1000). But when I write the string defined like this to the queue, only 80 characters are written to it and the rest is missing. I think the default length is still set in the queue definition, so it is necessary to change this, isn't it? Is there any option to increase the default length of strings in the queue? Attached you can find the used project. Thanks in advance. If any information are missing or my description unclear please let me know.
Last updated: 2023-10-05
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