Post by eozupek on File Transfer Error 4 ^{CODESYS Forge talk (Post)}
I couldn't exactly solve the file transfer when I wanted to do multiple transfers while the compiler was open in a way that I couldn't understand. Notification from target: runtime received SIGABRT - system may be in an inconsistent state * We recommend a reboot of the controller now! * details of the target component that sent this notification: [CmpName=SysExcept, CmpId=0x00000103, ClassID=0X0001008, ErrorID=0X00000001, InfoID= 0X0000000j] I see the warning. I couldn't find out why error code 4 is coming or what kind of measures I need to take to prevent it from coming within the application. Can you help me? regards Emre OZUPEK
Last updated: 2024-11-24

Post by tyleretn on Codesys 3.5 SP18 P4 Freezing on Library Update ^{CODESYS Forge talk (Post)}
I have created a library with both code and visualizations to be used in multiple other projects. After I update the library version into the library repository, I have much difficulty updating the version into the main project. I can always update the library version in the Library Manager just fine. My issue, is sometimes Codesys will freeze when opening the visualization that uses the library visualizations. Sometimes it opens, but freezes when I try to access the library visualizations from the Visualization Toolbox. I try letting Codesys run for upwards of 4+ hours and it is stuck in this state. On very rare cases I have no issues and can continue with my work. I haven't found a consistent reason or work around. Has anyone else had this happen?
Last updated: 2025-02-27

Post by budd7566 on Text size suddenly changed ^{CODESYS Forge talk (Post)}
Iv been working with a Deep Sea Electronics DSE840 for about 6 months. I have a development version of my program working with a state machine and a basic gui interface. I went to implement CAN and suddenly the text on the gui on the controller is much larger than before. I could flash old versions of my project and the text was the correct size, but if i renamed the project file, the text displayed would be large. The visualization in CODESYS always shows the expected size, but not the controller. I did a fresh install of CODESYS and even a new project with only one text box, I cant get the text size on the controller to match what is displayed in codesys to match. Any advice?
Last updated: 2023-12-09

Post by sawicpx on CANbus Remapping PDOs During Runtime ^{CODESYS Forge talk (Post)}
Hello, I am working on an application where I need to remap PDOs to a different CANopen object during runtime depending on what value is at a specific register. I have gotten to the point where I put the device into Preoperational State using the CIA405.NMT function. I then reconfigure the PDO 180x and 1a0x obejcts usings SDOs to point to a new canopen object on the device however when I go to restart the Device from PREOP to OP using the CIA405.NMT function the device is reset back to the original configuration as per the initial setup. I am wondering is there any way to change the PDOs at runtime is there some more functionaility I can access to do this. Any direction is appreciated!
Last updated: 2023-12-22

Post by ph0010421 on Stepper Drive with Ethercat ^{CODESYS Forge talk (Post)}
Hello That's certainly CiA402. I'll attach a part of the manual for my servos, but the state diagram should be the same at yours. To be sure, get one from your manufacturer. Look at the bits in the StatusWord to see where you are in the diagram, then twiddle the bits in the ControlWord to get you to the next step. Then there are other bits in the StatusWord to tell you 'InPosition' and things like that. From the screenshot, as it mentions only 'PositionProfile' the driver will create the motion profile. So you need to put a target position in here - there should be profile velocity somewhere? Possibly, you need to write these with SDO's? At the minimum, you need to write a value to 0x6081, 0x6083 and 0x6084 (velocity, accel, decel)
Last updated: 2024-03-22

Post by lzml on Safety ^{CODESYS Forge talk (Post)}
I have a problem with a project that uses EtherCAT Safety. The project is developed with CODESYS version 3.5.19.20, runtime 3.5.18.30, safety CPU EL6900 4.3.1.0, TCEL6900FBS 3.5.1.10, IODrvEL6900 4.3.1.0, IODrvEtherCAT 4.1.0.0. The safety project works correctly, but when I download the PLC project for modifications, the ESM objects are no longer aligned with the states inside the safety program. Specifically, inside the safety program, they are seen as true, while outside the safety program, the state is reported as false, but not for all ESMs, only some. I have already tried to completely redo the safety from scratch, but nothing has changed. Any solutions? Thanks
Last updated: 2024-05-24

Post by alimans on Unrecoverable SoftMotion state after switch to PreOp ^{CODESYS Forge talk (Post)}
For anyone still experiencing this issue, here’s how I managed to solve it: Symptoms: 1. Sometimes, on the first start of CODESYS Runtime, the modules fail to run. 2. After disconnecting and reconnecting the communication cable, the drive does not start again. 3. MC_Reset cannot clear the fault. Solution (what worked for me): 1. Check the axis communication using the SMC_CheckAxisCommunication function block (FB). 2. If CheckAxisCommunication.eComState of the axis is equal to or higher than SMC_CommunicationState.SMC_COMSTATE_BASE_COM_INITIALIZATION, then 3. Use the SMC3_ReinitDrive function block to reset the drive — and it works. For more information, refer to the official CODESYS documentation: 👉 https://content.helpme-codesys.com/en/libs/SM3_Basic/Current/SM3_Basic/DriveInterface/AXIS_REF/SMC3_ReinitDrive.html
Last updated: 2025-10-23

Post by imdatatas on Unrecoverable SoftMotion state after switch to PreOp ^{CODESYS Forge talk (Post)}
Dear @alimans, Additionally, As far as I know since starting from Softmotion V4.18.0.0 automatic restart behaviour for an axis has been changed for this issue. See below explanation from release notes. "With CODESYS SoftMotion 4.18.0.0, the behavior of SoftMotion axes after a loss of communication to the servo drive has changed. Now, an automatic reinitialization is performed as soon as the communication is established again. Before, an explicit call to SMC3_ReinitDrive had to be performed. An example for a loss of communication is that the cable to one of the drives is unplugged." Regards, imdatatas
Last updated: 2025-10-23

Post by msegon on OPC UA Client failed to connect ^{CODESYS Forge talk (Post)}
Hi everyone, I would appreciate your help with a problem I've been working on for a few days but haven't been able to resolve. I'm trying to read data from Tridium Niagara 4.15 OPC UA Server, but I get the error BadCertificateInvalid. As far as I understand, you need to add a CA certificate somewhere to establish a secure connection, but I don't know where. 2025-10-27T09:06:43.247Z, 0x0000008d, 4, 0, 0, * ERROR: OpcUa_Channel_BeginConnect: Cannot create secure channel without certificates! 2025-10-27T09:06:43.247Z, 0x00001090, 4, 0, 0, * ERROR: Datasource: Error Failed (268468242) in state Connecting I tried communicating without encryption, but it doesn't find the point. Has anyone managed to establish encrypted OPC UA communication?
Last updated: 2025-10-28

Post by pernockham on Gateway in China - "Gateway not connected" ^{CODESYS Forge talk (Post)}
I think I understand my problem. They are most probably related to configuration of the network. When I use DHCP for the unit to my router it all works. However when using static IP I have not managed to reach functioning state. Trying to replicate the situation on my desk. Having a static IP on the "debian host" and a connection to my computer which then routes traffic on to internet. I have entered settings for gateway and netmask. I can ping from my "debian plc host" to internet and also do "curl google.com" so traffic seems to find its way through and back, still "Automation server" will not find the gateway. Any hints how a manual configuration should be done? Is it possibly a "firewall" issue of my "normal router"? Thanks for any help! Per
Last updated: 2026-01-27

Post by egr99 on Modbus TCP Server connection is ESTABLISHED but all holding registers are value 0? ^{CODESYS Forge talk (Post)}
You're absolutely right. Sorry for that. In the meantime I wrote a Function block to handle the reads and writes to the different attached RTU-devices. It processes the parameter like (str_Modbus:=(usiSlave:=1, uiFC:=5, uiLEN:=1, uiOFFSET:=0, uiInterval:=500)) and the corresponding output, waits for the response and processes next request in a 5-state procedure. It's working for 2 gateways (stable without errors, although error recovery is included). But nevertheless it should be possible with the Channel definitions of Codesys. Much easier to maintain :)
Last updated: 2026-04-08

Post by dekelec on Codesys 2.3 & Peak PCAN ^{CODESYS Forge talk (Post)}
I use Peak USB adapter daily to download from CoDeSys 2.3 and 3.5 to IFM, EPEC and other controllers. The process: - First you need to install the appropriate driver. Link: https://www.peak-system.com/Drivers.523.0.html?&L=1 - Restart the computer - Start the CoDeSys application - Change the name of the adapter in Communication parameters, as mentioned in previous comment. Write the name exactly as written "Peak_USB", as it could also be case sensitive (defines which .dll file to use). If this doesn't work I would contact the vendor of the controller to find out the procedure. In the attachment I've added a FAQ document from IFM regarding using PCAN USB. P.S. I've noticed in your picture of communication parameters a channel via TCP/IP is mentioned. In this case a USB to CAN connection is not being used. First you should change the channel/gateway to connect via CANbus or connect using an Ethernet cable.
Last updated: 2024-07-09

Post by jrsantab on Remote connection to ifm PLC & HMI ^{CODESYS Forge talk (Post)}
We have finally solved the problem. The version of the Gateway in the computer that worked (3.5.11.0) and the one that didn't (3.5.17.30) was different. We have three different Codesys 3.5 versions installed because we work with different controllers. I believe that, depending on the sequence you follow to install the versions you get a different Gateway version. To solve the problem you first have to disable the "obsolete" services. Open services, serach for (in our case) CODESYS Gateway V3 Version 3.5.11.0 CODESYS ServiceControl Version 3.5.11.0 I stopped the services and changed to Manual Start. Then you have to create the new services. In our case, from a Command Prompt session (cmd): SC CREATE "Codesys GatewayService Rigual" binpath="C:\Program Files\CODESYS 3.5.17.30\GatewayPLC\GatewayService.exe" and then SC CREATE "CODESYS ServiceControl Version 3.5.17.30" binpath="C:\Program Files\CODESYS 3.5.17.30\GatewayPLC\CODESYSControlService.exe" remember also to set them as Automatic Start!
Last updated: 2024-04-22

Post by hhermsen on Codesys v3.5.22.10 - Internal error:System.AggregateException...Value cannot be null...Parameter name: expLValue ^{CODESYS Forge talk (Post)}
I pinpointed down 4 possible causes for this compiler error: Bare/empty statements (;) standing alone inside an IF/CASE branch — just removed two instances. The optimizer that tries to inline/replace expression statements may choke when a statement has no actual assignment to extract. A VAR_IN_OUT parameter used directly as a FOR loop's own control variable (FOR X := X TO Y DO) General deep-nesting complexity — every one of my decode routines has the same shape (IF busy THEN ... FOR loop containing nested CASE/IF chains ... END_IF), and the crash trace consistently shows for loop → sequence → ifst → sequence → ifst → sequence regardless of the code change. This raises the possibility that it's not one specific statement but a structural depth/complexity limit in SP22.x's compiler optimizer — which would mean no small code change fixes the issue. Only restructuring to reduce nesting depth, or downgrading the compiler will. Something entirely outside my library files — which cannot not ruled out since the exact stack trace was triggered by a Visualization object, in a totally different codebase. This means the same crash signature can come from unrelated causes. IMHO cause 3 seems the most probable one..
Last updated: 2026-07-11

Post by gallusrrr on usb2can in Codeysy 3.5 Can Gateway ^{CODESYS Forge talk (Post)}
Hallo und guten Morgen, Ich danke für die Rückmeldung. ich habe das oben geschriebene durchgeführt und auch festgestellt das mit die Commandos für die Can befehle noch fehlen. (Google angeschmissen und geschaut auch gefunden) sudo apt-get install can-utils (damit auch jemanden anders der Post hilft) Anschließend habe ich das CAN System komplett aufgebaut so das ich mit einen anderen CAN Adapter schauen konnte ob die Nachricht auch ankommt. die Nachricht kommt an :) danach habe ich follgende Ausgabe: pi@Codesys:~ $ sudo ip -s -d link show can0 3: can0: <noarp,up,lower_up,echo> mtu 16 qdisc pfifo_fast state UP mode DEFAULT group default qlen 10 link/can promiscuity 0 allmulti 0 minmtu 0 maxmtu 0 can state ERROR-ACTIVE restart-ms 0 bitrate 250000 sample-point 0.875 tq 250 prop-seg 6 phase-seg1 7 phase-seg2 2 sjw 1 brp 12 gs_usb: tseg1 1..16 tseg2 1..8 sjw 1..4 brp 1..1024 brp_inc 1 clock 48000000 re-started bus-errors arbit-lost error-warn error-pass bus-off 0 0 0 0 0 0 numtxqueues 1 numrxqueues 1 gso_max_size 65536 gso_max_segs 65535 tso_max_size 65536 tso_max_segs 65535 gro_max_size 65536 parentbus usb parentdev 1-1.4:1.0 RX: bytes packets errors dropped missed mcast 3549 819 0 0 0 0 TX: bytes packets errors dropped carrier collsns 32 4 0 0 0 0</noarp,up,lower_up,echo> (Sorry habe kein Speicherplatz im Web um Bilder anzuzeigen..) man kan sehen das die Nachricht abgeht und auch 32 Byte Empfangen worden sind. Die nachricht ist auch am anderen CAN Adapter sichtbar gewesen. Wie bekomem ich den einrichteten Adapter in Codesys rein? das ich den Befehl sudo ip link set can0 up type can bitrate 500000 das ich die Einrichtungs des Can Adapters noch in die Rasperry Start rutine nehmen muss ist mir klar. Ich bedanke mich .
Last updated: 2024-01-18

Post by gilad on CODESYS SoftMotion Generic DSP402 on WAGO PFC200 + Festo CMMT-AS: MC_Power stays Busy, Controlword remains 0 ^{CODESYS Forge talk (Post)}
Hello, I am trying to connect a Festo CMMT-AS-C4-3A-MP-S1 servo drive to a WAGO PFC200 (750-8210) using EtherCAT and CODESYS SoftMotion. Hardware PLC: WAGO PFC200 750-8210 Drive: Festo CMMT-AS-C4-3A-MP-S1 Communication: EtherCAT CODESYS version: Device description version 6.3.1.1 Drive firmware: 36.10.3 Current Status EtherCAT communication is working correctly: EtherCAT master = Running Drive detected and operational PDO input and output mapping is active Statusword, position and velocity are updating correctly Current PDO mapping: Outputs: 6040 Controlword -> %QW0 6060 Modes of operation -> %QB2 607A Target position -> %QD1 60FF Target velocity -> %QD3 Inputs: 6041 Statusword -> %IW2 6061 Modes of operation display -> %IB6 6064 Position actual value -> %ID2 606C Velocity actual value -> %ID3 SoftMotion Axis I added a SoftMotion CiA402 axis under the EtherCAT slave: Axis type: SM_Drive_GenericDSP402 Axis communication state: operational (100) No SoftMotion mapping errors anymore Problem MC_Power is executed with: Enable = TRUE bRegulatorOn = TRUE bDriveStart = TRUE but: Status = FALSE Busy = TRUE Error = FALSE ErrorID = SMC_NO_ERROR The axis remains in: SMC_AXIS_STATE.power_off DSP402 state = SWITCH_ON_DISABLED The most important observation: Statusword = 32784 (0x8010) Controlword (%QW0) remains 0 all the time SoftMotion never writes 6, 7, or 15 to the Controlword. Additional Information The axis status page reports: "The license is missing or invalid. The PLC runs in demo mode." I am not sure whether: The missing SoftMotion license prevents Controlword generation completely. The axis is still not correctly connected to the EtherCAT slave despite operational communication. There is an additional CiA402 configuration step required for the Festo CMMT-AS drive. Has anyone successfully used a Festo CMMT-AS MP drive with CODESYS SoftMotion Generic DSP402 on a WAGO PFC200? Any suggestions on what should be checked next would be greatly appreciated.
Last updated: 2026-06-24

Post by hammer on Cartesian XY Chart — 2-D array binding: "Element to use" enumerates the wrong dimension ^{CODESYS Forge talk (Post)}
Title: Cartesian XY Chart — 2-D array binding: "Element to use" enumerates the wrong dimension; documented example (Dialog: XY Chart Configuration, "Two-dimensional array of base type REAL") appears transposed Product / version: CODESYS Development System V3.5 SP21 Patch 40 (3.5.21.40). Cartesian XY Chart visualization element (System_VisuElemXYChart / VisuElemXYChart). Summary: When a curve's Data X/Data Y is bound to a two-dimensional array, the element treats the last array dimension as the per-point record (the one selected by "Element to use") and iterates the first dimension as the sequence of curve points. The online documentation's worked example has the dimensions in the opposite order, so following it produces a non-functional curve and a nonsensical "Element to use" list. Steps to reproduce (fails — matches the documented layout): 1. Declare aData : ARRAY[0..1, 0..4095] OF LREAL; (2 data sets × 4096 points, i.e. first dimension = set, second = point). 2. In XY Chart Configuration, bind a curve's Data X (and Y) Variable to this array. 3. Observe the "Element to use" combobox. Actual result: The "Element to use" combobox lists 4096 entries (the indices of the second dimension) instead of 2 (the data sets in the first dimension). Selecting a row does not produce the expected curve; at most a single/degenerate point is plotted. Steps to reproduce (works — transposed): 1. Declare aData : ARRAY[0..4095, 0..1] OF LREAL; (points first, set second). 2. Bind Data X/Y to this array; "Element to use" now correctly lists [0] and [1]. 3. Populate aData[point, set] and the curve plots as expected. Expected result: Either the documented example should select the data set from the first dimension (as its [1]/[2] "Element to use" implies), or the documentation should state that the last dimension is the record dimension (stride) and the first dimension is the point sequence — consistent with how the element actually behaves. Analysis: The behavior is self-consistent if the element always walks a single array by a fixed byte stride, reading one element per point — the same mechanism as the documented "one-dimensional array of a DUT" case, where it strides by SIZEOF(DUT) and "Element to use" picks the member offset. For a 2-D array the record is the last dimension: to plot column/set c it starts at [0, c] and strides by the last-dimension length to reach [1, c], [2, c], … (row-major layout makes this a contiguous column walk). Under that rule, ARRAY[0..N, 0..1] is correct (record length 2 → "Element to use" [0]/[1]), and the documented ARRAY[1..2, 1..50] with "Element to use" [1]/[2] is transposed. Documentation reference: Dialog: XY Chart Configuration → Data X / Data Y → "Example: Two-dimensional array of the base type REAL" (ARRAY[1..2, 1..50], Element to use [1]/[2], "100 array values are displayed"). This example does not plot as described in 3.5.21.40; transposing to ARRAY[1..50, 1..2] does. Request: Please confirm whether this is (a) a documentation error (example dimensions reversed) or (b) an element defect (combobox enumerates the wrong dimension). Either way, a corrected example plus an explicit statement of which dimension is the point sequence vs. the record/stride dimension would prevent others from hitting this. Two separate 1-D arrays for Data X and Data Y work correctly and are unaffected.
Last updated: 2026-08-14

Post by alez on CANopen safety , SRDO error behavior ^{CODESYS Forge talk (Post)}
I have a project in which there is a Safety device in CANopen, and the PLC interfaces with it as Master. I would like to understand if it is possible to set the behavior in case one of the SRDOs that I receive from the slave is no longer received. From what I have seen, if the SRDOs are not received, the CANopen safety status becomes "Not in progress" and the mapped variables freeze at the last value detected. I want to understand if it was possible to set the variables connected to the SRDOs to take a default value (e.g. zero) in the event of a CANOpen error during reception.
Last updated: 2024-07-15

Post by mubeta on parker servo and position ^{CODESYS Forge talk (Post)}
Reading between the lines of what you did not specify, it therefore seems to appear that in the programme, at the end of the movement order, there is an order to remove power and switch off the pulse modulation. if this is the case, it is obvious that the motor then remains free. If the position is to be maintained at the end of the movement, the motor current modulator, which on the PLC side is controlled via the MC_Power method, must not be interrupted. Another possibility is that in the motor drive settings, the standstill torque current is set very low or zero and without position monitoring. You have to check this via the servo motor drive.
Last updated: 2024-08-05

Post by micik on Download EtherCAT project on SoftPLC (ControlWin-V3 x64) ^{CODESYS Forge talk (Post)}
Hello, I have almost exactly problem already discussed here in this old thread: https://forge.codesys.com/forge/talk/Engineering/thread/03af9426eb/ However, this is quite old and I assume not completely relevant. In my case, I use v3.5.20 on windows 11, so Winpcap is no longer supported on newer OS. Also, this hint about adding entry to the .cfg file under ProgramFiles(x86) is also not relevant anymore. I guess, I need to add entry SysEthernet to this .cfg file: C:\ProgramData\CODESYS\CODESYSControlWinV3x64...\CODESYSControl.cfg like this one: [ComponentManager] Component.1=CmpTargetVisuStub Component.2=CmpWebServer Component.3=CmpWebServerHandlerV3 Component.4=SysCpuMultiCore Component.5=SysReadWriteLock Component.6=SysCpuBreakpoints Component.7=SysPipeWindows Component.8=SysEthernet But I'm not sure about Npcap vs WinpCap. Please, if applicable, update these instructions.
Last updated: 2024-08-08

Post by micik on Ethercat project loaded to Win V3 x64 bit SoftPLC ^{CODESYS Forge talk (Post)}
Hello, I have almost exactly problem already discussed here in this old thread: https://forge.codesys.com/forge/talk/Engineering/thread/03af9426eb/ However, this is quite old and I assume not completely relevant. In my case, I use v3.5.20 on windows 11, so Winpcap is no longer supported on newer OS. Also, this hint about adding entry to the .cfg file under ProgramFiles(x86) is also not relevant anymore. I guess, I need to add entry SysEthernet to this .cfg file: C:\ProgramData\CODESYS\CODESYSControlWinV3x64...\CODESYSControl.cfg like this one: [ComponentManager] Component.1=CmpTargetVisuStub Component.2=CmpWebServer Component.3=CmpWebServerHandlerV3 Component.4=SysCpuMultiCore Component.5=SysReadWriteLock Component.6=SysCpuBreakpoints Component.7=SysPipeWindows Component.8=SysEthernet But I'm not sure about Npcap vs WinpCap. Please, if applicable, update these instructions. I hope it is still possible to
Last updated: 2024-08-22

Post by timvh on Visuutils FbOpenDialog(Extended) not open Dialog from POUs ^{CODESYS Forge talk (Post)}
I had a similar situation recently where this didn't work, but read to the end to see the solution. The reason is that CODESYS only downloads visualisations (dialogs) if they are part of the project or linked to the project. In your case the dialog is not loaded onto the controller. But the solution is pretty simple: Double click on the Visualization Manager in your application. Select the Tab "Visualizations". Here you can see that your dialog is not "checked". Do this manually and load your project on the controller. Then your code should be able to open the dialog, because now it exists on the controller.
Last updated: 2024-09-28

Post by timvh on Modbus TCP & RTU with Control for Linux SL ^{CODESYS Forge talk (Post)}
RS485 doesn't seem very logical to use in VPLC's in my opinion. I also don't know if this is supported.... But for TCP/IP, I think you still need to configure the Nic settings. See the attached png. In my case enp6s0. When changing this setting, restart the VPLC. What is really nice, is that you don't have to configure the IP address setting in Linux. By setting the Nic to a certain IP address in the CODESYS instance configuration, this is automatically done for you. I only tested this with EtherCAT, but I guess this works the same for Modbus TCP/IP.
Last updated: 2024-10-23

Post by gatto on Undertanding Application Based Licenses ^{CODESYS Forge talk (Post)}
Hi, i think you are right. Did you press the key shopping cart? Codesys tells you the license. What I don't appreciate is that i need an additional license for communication. The system reports opc ua but this cheats you. This is communication that also concerns the tag symbols that codesys eth v3 exchanges with an operator panel. Attached is a screenshot of my case where you can see that communication opc ua is cheating you. 512 tags included in the program license are few. So, I had to buy 2 licenses. one for the program and one for communication. I don't like this policy.
Last updated: 2024-11-11

Post by trusty-squire on Strange problem with the ‘MC_SetPosition’ function ^{CODESYS Forge talk (Post)}
How are the servo drives controlled? EtherCAT, step/dir pulses, other? Another thought is that - if it's step/dir pulse based control - the pulses from the PLC to the drive are getting missed/lost at high frequencies? If that's the case then there would be multiple troubleshooting steps/corrections that could be investigated. You could try to create a simplified program, with all the same parameters, that only has an MC_SetPosition FB you manually trigger and see if you are still getting the same results? When you manually control the motor directly from the servo drive software at the speeds you are calling for, does it move precisely to the target position?
Last updated: 2025-01-18

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