Post by ph0010421 on Stepper Drive with Ethercat ^{CODESYS Forge talk (Post)}
Hello That's certainly CiA402. I'll attach a part of the manual for my servos, but the state diagram should be the same at yours. To be sure, get one from your manufacturer. Look at the bits in the StatusWord to see where you are in the diagram, then twiddle the bits in the ControlWord to get you to the next step. Then there are other bits in the StatusWord to tell you 'InPosition' and things like that. From the screenshot, as it mentions only 'PositionProfile' the driver will create the motion profile. So you need to put a target position in here - there should be profile velocity somewhere? Possibly, you need to write these with SDO's? At the minimum, you need to write a value to 0x6081, 0x6083 and 0x6084 (velocity, accel, decel)
Last updated: 2024-03-22

Post by lzml on Safety ^{CODESYS Forge talk (Post)}
I have a problem with a project that uses EtherCAT Safety. The project is developed with CODESYS version 3.5.19.20, runtime 3.5.18.30, safety CPU EL6900 4.3.1.0, TCEL6900FBS 3.5.1.10, IODrvEL6900 4.3.1.0, IODrvEtherCAT 4.1.0.0. The safety project works correctly, but when I download the PLC project for modifications, the ESM objects are no longer aligned with the states inside the safety program. Specifically, inside the safety program, they are seen as true, while outside the safety program, the state is reported as false, but not for all ESMs, only some. I have already tried to completely redo the safety from scratch, but nothing has changed. Any solutions? Thanks
Last updated: 2024-05-24

Post by alimans on Unrecoverable SoftMotion state after switch to PreOp ^{CODESYS Forge talk (Post)}
For anyone still experiencing this issue, here’s how I managed to solve it: Symptoms: 1. Sometimes, on the first start of CODESYS Runtime, the modules fail to run. 2. After disconnecting and reconnecting the communication cable, the drive does not start again. 3. MC_Reset cannot clear the fault. Solution (what worked for me): 1. Check the axis communication using the SMC_CheckAxisCommunication function block (FB). 2. If CheckAxisCommunication.eComState of the axis is equal to or higher than SMC_CommunicationState.SMC_COMSTATE_BASE_COM_INITIALIZATION, then 3. Use the SMC3_ReinitDrive function block to reset the drive — and it works. For more information, refer to the official CODESYS documentation: 👉 https://content.helpme-codesys.com/en/libs/SM3_Basic/Current/SM3_Basic/DriveInterface/AXIS_REF/SMC3_ReinitDrive.html
Last updated: 2025-10-23

Post by imdatatas on Unrecoverable SoftMotion state after switch to PreOp ^{CODESYS Forge talk (Post)}
Dear @alimans, Additionally, As far as I know since starting from Softmotion V4.18.0.0 automatic restart behaviour for an axis has been changed for this issue. See below explanation from release notes. "With CODESYS SoftMotion 4.18.0.0, the behavior of SoftMotion axes after a loss of communication to the servo drive has changed. Now, an automatic reinitialization is performed as soon as the communication is established again. Before, an explicit call to SMC3_ReinitDrive had to be performed. An example for a loss of communication is that the cable to one of the drives is unplugged." Regards, imdatatas
Last updated: 2025-10-23

Post by msegon on OPC UA Client failed to connect ^{CODESYS Forge talk (Post)}
Hi everyone, I would appreciate your help with a problem I've been working on for a few days but haven't been able to resolve. I'm trying to read data from Tridium Niagara 4.15 OPC UA Server, but I get the error BadCertificateInvalid. As far as I understand, you need to add a CA certificate somewhere to establish a secure connection, but I don't know where. 2025-10-27T09:06:43.247Z, 0x0000008d, 4, 0, 0, * ERROR: OpcUa_Channel_BeginConnect: Cannot create secure channel without certificates! 2025-10-27T09:06:43.247Z, 0x00001090, 4, 0, 0, * ERROR: Datasource: Error Failed (268468242) in state Connecting I tried communicating without encryption, but it doesn't find the point. Has anyone managed to establish encrypted OPC UA communication?
Last updated: 2025-10-28

Post by pernockham on Gateway in China - "Gateway not connected" ^{CODESYS Forge talk (Post)}
I think I understand my problem. They are most probably related to configuration of the network. When I use DHCP for the unit to my router it all works. However when using static IP I have not managed to reach functioning state. Trying to replicate the situation on my desk. Having a static IP on the "debian host" and a connection to my computer which then routes traffic on to internet. I have entered settings for gateway and netmask. I can ping from my "debian plc host" to internet and also do "curl google.com" so traffic seems to find its way through and back, still "Automation server" will not find the gateway. Any hints how a manual configuration should be done? Is it possibly a "firewall" issue of my "normal router"? Thanks for any help! Per
Last updated: 2026-01-27

Post by egr99 on Modbus TCP Server connection is ESTABLISHED but all holding registers are value 0? ^{CODESYS Forge talk (Post)}
You're absolutely right. Sorry for that. In the meantime I wrote a Function block to handle the reads and writes to the different attached RTU-devices. It processes the parameter like (str_Modbus:=(usiSlave:=1, uiFC:=5, uiLEN:=1, uiOFFSET:=0, uiInterval:=500)) and the corresponding output, waits for the response and processes next request in a 5-state procedure. It's working for 2 gateways (stable without errors, although error recovery is included). But nevertheless it should be possible with the Channel definitions of Codesys. Much easier to maintain :)
Last updated: 2 days ago

Post by dekelec on Codesys 2.3 & Peak PCAN ^{CODESYS Forge talk (Post)}
I use Peak USB adapter daily to download from CoDeSys 2.3 and 3.5 to IFM, EPEC and other controllers. The process: - First you need to install the appropriate driver. Link: https://www.peak-system.com/Drivers.523.0.html?&L=1 - Restart the computer - Start the CoDeSys application - Change the name of the adapter in Communication parameters, as mentioned in previous comment. Write the name exactly as written "Peak_USB", as it could also be case sensitive (defines which .dll file to use). If this doesn't work I would contact the vendor of the controller to find out the procedure. In the attachment I've added a FAQ document from IFM regarding using PCAN USB. P.S. I've noticed in your picture of communication parameters a channel via TCP/IP is mentioned. In this case a USB to CAN connection is not being used. First you should change the channel/gateway to connect via CANbus or connect using an Ethernet cable.
Last updated: 2024-07-09

Post by jrsantab on Remote connection to ifm PLC & HMI ^{CODESYS Forge talk (Post)}
We have finally solved the problem. The version of the Gateway in the computer that worked (3.5.11.0) and the one that didn't (3.5.17.30) was different. We have three different Codesys 3.5 versions installed because we work with different controllers. I believe that, depending on the sequence you follow to install the versions you get a different Gateway version. To solve the problem you first have to disable the "obsolete" services. Open services, serach for (in our case) CODESYS Gateway V3 Version 3.5.11.0 CODESYS ServiceControl Version 3.5.11.0 I stopped the services and changed to Manual Start. Then you have to create the new services. In our case, from a Command Prompt session (cmd): SC CREATE "Codesys GatewayService Rigual" binpath="C:\Program Files\CODESYS 3.5.17.30\GatewayPLC\GatewayService.exe" and then SC CREATE "CODESYS ServiceControl Version 3.5.17.30" binpath="C:\Program Files\CODESYS 3.5.17.30\GatewayPLC\CODESYSControlService.exe" remember also to set them as Automatic Start!
Last updated: 2024-04-22

Post by gallusrrr on usb2can in Codeysy 3.5 Can Gateway ^{CODESYS Forge talk (Post)}
Hallo und guten Morgen, Ich danke für die Rückmeldung. ich habe das oben geschriebene durchgeführt und auch festgestellt das mit die Commandos für die Can befehle noch fehlen. (Google angeschmissen und geschaut auch gefunden) sudo apt-get install can-utils (damit auch jemanden anders der Post hilft) Anschließend habe ich das CAN System komplett aufgebaut so das ich mit einen anderen CAN Adapter schauen konnte ob die Nachricht auch ankommt. die Nachricht kommt an :) danach habe ich follgende Ausgabe: pi@Codesys:~ $ sudo ip -s -d link show can0 3: can0: <noarp,up,lower_up,echo> mtu 16 qdisc pfifo_fast state UP mode DEFAULT group default qlen 10 link/can promiscuity 0 allmulti 0 minmtu 0 maxmtu 0 can state ERROR-ACTIVE restart-ms 0 bitrate 250000 sample-point 0.875 tq 250 prop-seg 6 phase-seg1 7 phase-seg2 2 sjw 1 brp 12 gs_usb: tseg1 1..16 tseg2 1..8 sjw 1..4 brp 1..1024 brp_inc 1 clock 48000000 re-started bus-errors arbit-lost error-warn error-pass bus-off 0 0 0 0 0 0 numtxqueues 1 numrxqueues 1 gso_max_size 65536 gso_max_segs 65535 tso_max_size 65536 tso_max_segs 65535 gro_max_size 65536 parentbus usb parentdev 1-1.4:1.0 RX: bytes packets errors dropped missed mcast 3549 819 0 0 0 0 TX: bytes packets errors dropped carrier collsns 32 4 0 0 0 0</noarp,up,lower_up,echo> (Sorry habe kein Speicherplatz im Web um Bilder anzuzeigen..) man kan sehen das die Nachricht abgeht und auch 32 Byte Empfangen worden sind. Die nachricht ist auch am anderen CAN Adapter sichtbar gewesen. Wie bekomem ich den einrichteten Adapter in Codesys rein? das ich den Befehl sudo ip link set can0 up type can bitrate 500000 das ich die Einrichtungs des Can Adapters noch in die Rasperry Start rutine nehmen muss ist mir klar. Ich bedanke mich .
Last updated: 2024-01-18

Post by alez on CANopen safety , SRDO error behavior ^{CODESYS Forge talk (Post)}
I have a project in which there is a Safety device in CANopen, and the PLC interfaces with it as Master. I would like to understand if it is possible to set the behavior in case one of the SRDOs that I receive from the slave is no longer received. From what I have seen, if the SRDOs are not received, the CANopen safety status becomes "Not in progress" and the mapped variables freeze at the last value detected. I want to understand if it was possible to set the variables connected to the SRDOs to take a default value (e.g. zero) in the event of a CANOpen error during reception.
Last updated: 2024-07-15

Post by mubeta on parker servo and position ^{CODESYS Forge talk (Post)}
Reading between the lines of what you did not specify, it therefore seems to appear that in the programme, at the end of the movement order, there is an order to remove power and switch off the pulse modulation. if this is the case, it is obvious that the motor then remains free. If the position is to be maintained at the end of the movement, the motor current modulator, which on the PLC side is controlled via the MC_Power method, must not be interrupted. Another possibility is that in the motor drive settings, the standstill torque current is set very low or zero and without position monitoring. You have to check this via the servo motor drive.
Last updated: 2024-08-05

Post by micik on Download EtherCAT project on SoftPLC (ControlWin-V3 x64) ^{CODESYS Forge talk (Post)}
Hello, I have almost exactly problem already discussed here in this old thread: https://forge.codesys.com/forge/talk/Engineering/thread/03af9426eb/ However, this is quite old and I assume not completely relevant. In my case, I use v3.5.20 on windows 11, so Winpcap is no longer supported on newer OS. Also, this hint about adding entry to the .cfg file under ProgramFiles(x86) is also not relevant anymore. I guess, I need to add entry SysEthernet to this .cfg file: C:\ProgramData\CODESYS\CODESYSControlWinV3x64...\CODESYSControl.cfg like this one: [ComponentManager] Component.1=CmpTargetVisuStub Component.2=CmpWebServer Component.3=CmpWebServerHandlerV3 Component.4=SysCpuMultiCore Component.5=SysReadWriteLock Component.6=SysCpuBreakpoints Component.7=SysPipeWindows Component.8=SysEthernet But I'm not sure about Npcap vs WinpCap. Please, if applicable, update these instructions.
Last updated: 2024-08-08

Post by micik on Ethercat project loaded to Win V3 x64 bit SoftPLC ^{CODESYS Forge talk (Post)}
Hello, I have almost exactly problem already discussed here in this old thread: https://forge.codesys.com/forge/talk/Engineering/thread/03af9426eb/ However, this is quite old and I assume not completely relevant. In my case, I use v3.5.20 on windows 11, so Winpcap is no longer supported on newer OS. Also, this hint about adding entry to the .cfg file under ProgramFiles(x86) is also not relevant anymore. I guess, I need to add entry SysEthernet to this .cfg file: C:\ProgramData\CODESYS\CODESYSControlWinV3x64...\CODESYSControl.cfg like this one: [ComponentManager] Component.1=CmpTargetVisuStub Component.2=CmpWebServer Component.3=CmpWebServerHandlerV3 Component.4=SysCpuMultiCore Component.5=SysReadWriteLock Component.6=SysCpuBreakpoints Component.7=SysPipeWindows Component.8=SysEthernet But I'm not sure about Npcap vs WinpCap. Please, if applicable, update these instructions. I hope it is still possible to
Last updated: 2024-08-22

Post by timvh on Visuutils FbOpenDialog(Extended) not open Dialog from POUs ^{CODESYS Forge talk (Post)}
I had a similar situation recently where this didn't work, but read to the end to see the solution. The reason is that CODESYS only downloads visualisations (dialogs) if they are part of the project or linked to the project. In your case the dialog is not loaded onto the controller. But the solution is pretty simple: Double click on the Visualization Manager in your application. Select the Tab "Visualizations". Here you can see that your dialog is not "checked". Do this manually and load your project on the controller. Then your code should be able to open the dialog, because now it exists on the controller.
Last updated: 2024-09-28

Post by timvh on Modbus TCP & RTU with Control for Linux SL ^{CODESYS Forge talk (Post)}
RS485 doesn't seem very logical to use in VPLC's in my opinion. I also don't know if this is supported.... But for TCP/IP, I think you still need to configure the Nic settings. See the attached png. In my case enp6s0. When changing this setting, restart the VPLC. What is really nice, is that you don't have to configure the IP address setting in Linux. By setting the Nic to a certain IP address in the CODESYS instance configuration, this is automatically done for you. I only tested this with EtherCAT, but I guess this works the same for Modbus TCP/IP.
Last updated: 2024-10-23

Post by gatto on Undertanding Application Based Licenses ^{CODESYS Forge talk (Post)}
Hi, i think you are right. Did you press the key shopping cart? Codesys tells you the license. What I don't appreciate is that i need an additional license for communication. The system reports opc ua but this cheats you. This is communication that also concerns the tag symbols that codesys eth v3 exchanges with an operator panel. Attached is a screenshot of my case where you can see that communication opc ua is cheating you. 512 tags included in the program license are few. So, I had to buy 2 licenses. one for the program and one for communication. I don't like this policy.
Last updated: 2024-11-11

Post by trusty-squire on Strange problem with the ‘MC_SetPosition’ function ^{CODESYS Forge talk (Post)}
How are the servo drives controlled? EtherCAT, step/dir pulses, other? Another thought is that - if it's step/dir pulse based control - the pulses from the PLC to the drive are getting missed/lost at high frequencies? If that's the case then there would be multiple troubleshooting steps/corrections that could be investigated. You could try to create a simplified program, with all the same parameters, that only has an MC_SetPosition FB you manually trigger and see if you are still getting the same results? When you manually control the motor directly from the servo drive software at the speeds you are calling for, does it move precisely to the target position?
Last updated: 2025-01-18

Post by imdatatas on String length issue in GetRecipeNames method ^{CODESYS Forge talk (Post)}
Hi, If the string length in the GetRecipeNames method is lower than the default value, there will be a problem with the resulting Recipe file names. For example; When the method in the link is called, let's say the defined string length is 19. In this case, the string content is corrupted as in the image. strArr: ARRAY[0..9] OF STRING(19); https://content.helpme-codesys.com/de/libs/Recipe%20Management/Current/pou-RecipeManCommands/GetRecipeNames.html The same problem does not occur when the string definition is made in the default size. strArr: ARRAY[0..9] OF STRING; FYI Regards, Imdat
Last updated: 2025-02-19

Post by imdatatas on String length issue in GetRecipeNames method ^{CODESYS Forge talk (Post)}
Hi, If the string length in the GetRecipeNames method is lower than the default value, there will be a problem with the resulting Recipe file names. For example; When the method in the link is called, let's say the defined string length is 19. In this case, the string content is corrupted as in the image. strArr: ARRAY[0..9] OF STRING(19); https://content.helpme-codesys.com/de/libs/Recipe%20Management/Current/pou-RecipeManCommands/GetRecipeNames.html The same problem does not occur when the string definition is made in the default size. strArr: ARRAY[0..9] OF STRING; FYI Regards, Imdat
Last updated: 2025-02-19

Post by atone on CAA File Handling: "Read only" error ^{CODESYS Forge talk (Post)}
In case of error while opening the file to read you assume that the file doesn't exist and try to create one. But it could be that the SD card is not ready yet or simply not there. I would try to check first if the SD card is there and accessible. Otherwise with FILE.Create you could end up creating a new directory that is not mapped to the SD card. This would explain the errors even after a reboot, though it doesn't explain the READ_ONLY_CAA error I guess? I would use FILE.DirOpen and FILE.DirList to check if the SD card is there and ready.
Last updated: 2025-03-20

Post by otbeka on CAA File Handling: "Read only" error ^{CODESYS Forge talk (Post)}
Hi, sorry for the late reply. After some investigation, the read-only error was being triggered by a FAT-fs filesystem panic on the kernel end, probably caused by unfinished write/reads causing corruption. I found this thread https://forge.codesys.com/forge/talk/Engineering/thread/e637d252b7/ which seems to give a solution of using SysProcess to send the 'sync' command to the console immediately following a write to prevent issues if power is lost or, in my case, if the unit is harshly power cycled. Indeed this seems to resolve the issue bar the worst possible edge cases.
Last updated: 2025-05-02

Post by buczekj on About CPU Loading ^{CODESYS Forge talk (Post)}
This is a phenomenon that I have seen myself and with others. Texas instruments wrote an application note with this same issue. They noted with Codesys 3.5.19.10, that selecting CPU 1 as the EtherCAT task showed CPU spiking improvements over the performance of cores 0, 2, and 3. It appears to be linked to EtherCAT, are you configuring for use with distributed clocks? If so, I recommend choosing the 'Based on Input Reference' option. I have found it to reduce the CPU usage spike maximum slightly (see attached). See link to TI (also attached in case link breaks) https://www.ti.com/lit/an/spradh0/spradh0.pdf?ts=1723546111357
Last updated: 2025-07-01

Post by timvh on Codesys 3.5.18.60 – Application Loss and Persistent Data Corruption ^{CODESYS Forge talk (Post)}
Which device do you use? Does this have persistent memory (e.g. NVRAM) available? Maybe first ask your PLC vendor about the possibilities and how they advice to use persistent variables? If you have no NVRAM available, CODESYS will store the variables in a file when the device gracefully shuts down. But on an abrupt power failure, this is not possible. If you have no NVRAM and you want to use persistent variables, then consider using a UPS. In this case when the power is lost, the UPS can keep the power on the PLC which then can gracefully shut down. Alternatively use the Persistence Manager to store the variable values in a file e.g. only on change. See: https://content.helpme-codesys.com/en/CODESYS%20Application%20Composer/ac_pm_overview.html
Last updated: 2025-08-26

Post by gseidel on Using an Axis of an Axis Group in Torque Conctrol ^{CODESYS Forge talk (Post)}
Hi manuknecht, the axis group currently always writes the axis set torque values. If no dynamic model has been configured for the axis group, then the set torques are written to 0. The solution for your use case is to call SMC_GroupUpdate [0] before you call SMC_SetTorque on the axes. This way, the axis group will write 0 to the set torques in the call to SMC_GroupUpdate(), and SMC_SetTorque then will write the desired set torque. Best regards, Georg [0] https://content.helpme-codesys.com/en/libs/SM3_Robotics/Current/SM3_Robotics/POUs/AdministrativeConfiguration/Computation/SMC_GroupUpdate.html
Last updated: 2025-09-09

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