Post by acc00 on Main Task cycle too long leading to PLC Fail ^{CODESYS Forge talk (Post)}
I have 2 Wago PFC200 PLC, running with Runtime SP19 Patch 5, with the Redundant application. The PLC communicates as Modbus Master with at this moment 15 Modbus Slaves -later there will be 28 in total- (Drives, Power management units,...). These devices are connected in 2 rings (1 ring of Drives, 1 ring of Power Management units), with 2 Managed Moxa Switches being part of the ring. Each PLC is connected to one of these switches. The issue I'm encountering is that the Cycle time of the Active PLC goes very high when I'm closing the Drive ring (simulating an issue on one Cabinet supply, resulting in that one Drive shut down, which can happen on field quite often). As a result of this long cycle, the PLC fails and goes to Exception, and the Passive PLC does not take control of the system. A normal cycle is around 30ms for the Main task, and a few ms for the Ethercat task. When I monitor with Profiler, I see that in this Maximum Cycle, the main Task is only taking 13ms, so I'm not sure where the PLC is hanging for so long. Is the remaining cycle time the Redundant management/sync or something else? Thank you in advance.
Last updated: 2024-03-08

Post by kevintumibay on Struggling to connect to EK1100 to Raspberry Pi ^{CODESYS Forge talk (Post)}
SUMMARIZED VERSION OF QUESTION: I'm trying to connect a Raspberry Pi running "Codesys Control for Raspberry Pi" to a Beckhoff EK1100, unfortunately, when I try to connect I get the following messages SEE FIRST PICTURE DETAILED VERSION OF QUESTION: Hi everyone, I'm a college student that is super interested in learning about PLCs. I wanted to dive into the subject and decided to follow this great Instructables article: https://www.instructables.com/Programming-Raspberry-Pi-With-CODESYS/ Thank you in advance for your help! My current setup is as follows: 1. I have Codesys Control for Raspberry Pi, version 4.14.0.0, (https://store.codesys.com/en/codesys-control-for-raspberry-pi-sl.html) installed on a Raspberry Pi 3B. 2. I am using my smartphone hotspot to create a network. 3. I have CODESYS 3.5 SP21 (64 bit) installed on my Windows 11 laptop. 4. Both the Raspberry Pi and my laptop are connected to the smartphone hotspot network (I am wirelessly connecting to the Raspberry Pi). Connecting to the Raspberry Pi from CODESYS on my laptop: 1. I launch Codesys Installer -> I install Codesys Control for Raspberry Pi (link to the software). 2. I launch Codesys 3.5 SP21 (64 bit) on my laptop. 3. I go to file --> new project --> standard project --> in the pop-up I select "Codesys Control for Raspberry Pi" and "Structured Text" 4. I click on tools -> Deploy Control SL (on older versions of Codesys you would click on "update Raspberry Pi", I got that information from this video: link) 5. Inside Deploy Control SL --> I go to the "communication" menu and I input the IP address of my Pi, the password, and click on connect. 6. Inside Deploy Control SL --> I go to the "deployment" menu and I install Codesys Control for Raspberry Pi SL and Codesys Edge Gateway for Linux 7. Now I double click on "device" in the left hand tree and put in the IP address of my Raspberry Pi and click on connect --> success! I am able to connect! SEE SECOND PICTURE Powering the EK1100 and connecting it to the Raspberry Pi: 1. I am supplying the EK1100 with 24 V across the + and - pins. 2. I have jumper wires going from the + pin to the 24V pin and from the - pin to the 0V pin. SEE THIRD PICTURE 4. I am pretty confident that the EK1100 is receiving power because the "LED Us 24 V" and "LED Up 24 V" are lighting up. 5. I then run an ethernet cable from the EK1100 to the Raspberry Pi port (the Raspberry Pi is connected to my laptop wirelessly over WiFi). I think this connection should also be good since the LINK/ACT LED lights up. Trying to connect to the EK1100: 1. Back in Codesys I right-click on "Device" in the left tree and then in the pop up I click on "add device". 2. I then click on EtherCAT Master. 3. Next in a terminal window I SSH into the raspberry Pi and run the "ifconfig" command. 4. From there I get the MAC address for eth0 --> in my case: b8:27:eb:29:a9:25 5. Then, back in Codesys I double click on "EtherCAT Master" in the left hand tree. I then paste the MAC address into the "Source Address (MAC)" field. 6. I go to the Beckhoff official website and download the XML files for EtherCAT: https://www.beckhoff.com/en-en/products/i-o/ethercat-terminals/ek1xxx-bk1xx0-ethercat-coupler/ek1100.html? 7. I unzip those files in my computer into some folder that I can remember. 8. Back in Codesys I click on "Tools" --> "Device Repository" --> "Install" --> and then on the "Beckhoff EK11xx.XML" file. 9. In theory the necessary XML file is now installed. 10. THIS IS WHERE I RUN INTO THE PROBLEM: I then click on login --> I right click on EtherCAT_Master and then scan for devices --> and nothing. 11. It just doesn't detect it. On top of this whenever I login I get those orange triangles on the left on my tree. When I check the Log I get the messages at the very first screenshot of this post. SEE FOURTH PICTURE Solutions that I have tried to resolve this problem: 1. I thought it was maybe the .XML file so I installed all the .XML files from the EtherCAT folder that I downloaded. That didn't fix it. 2. I went on the Wayback Machine and got the .XML files from 2018 as I thought maybe an older version would work. This file of EtherCAT folders had a .XML file named "Beckhoff EKxxxx.XML" I thought this would work because that's the name of the file the guy in the Instructables used (https://www.instructables.com/Programming-Raspberry-Pi-With-CODESYS/). That didn't do anything. 3. I ran the PLC on my computer instead of the Raspberry Pi and tried to connect to the EK1100, in case the issue was with the Raspberry Pi, but I still ran into the same error from the picture above: "Attention! The device was not found in the repository. Vendorcode: 0x0. Productcode: 0x0. Revision: 0x0". SEE FIFTH PICTURE 4. I reinstalled Codesys, I was originally on version 3.5 SP20 when I did this, I upgraded to 3.5 SP21 with no success. 5. I then thought the solution might be to first add the EK1100 hardware before connecting so I did the following: 6. Right click on "EtherCAT Master" on the left hand tree --> then click on "add device" --> then I added the "EK1100 EtherCAT Coupler (2A E-Bus)" MY THEORY OF WHAT IS CAUSING THE PROBLEM: I asked ChatGPT for help and it said that it might have something to do with the revision number. On the physical EK1100 it says "Rev. Nr.: 0018". I believe that this means that I need to a revision 0018 XML file but if you look in Codesys it says the version is 16 (picture above). This is confusing because I got my .XML file from the official Codesys website so it should be the most up to date version possible. I searched and I searched and I couldn't find a version 18 .XML file, I don't even now if this exists. Any help you can provide is greatly appreciated, I don't know what to do anymore and I really really want to get this working. Thank you!
Last updated: 2025-03-30

Post by martinlithlith on Relay board / relays for raspberry pi 3 b+ ^{CODESYS Forge talk (Post)}
hi! im planning a project on a raspberry with Codesys. For this I'll need a number of relays to control heating and fans, all a max of 24v and about 2a. How would i know if the board / relays i buy will be working with Codesys? Does every hat work or does it need a library/driver? is there a list of drivers/libraries created? as this is a hobby project all tips on a relay board or single boards that works with codesys and not to expensive are very welcome.
Last updated: 2023-09-03

Post by nico01 on Integer with comma in visualization ^{CODESYS Forge talk (Post)}
Hello everyone, I created a visualization with a lot of REAL, with one or two digits after the decimal point. This causes me problems in terms of rounding and memory... is it possible to display an integer with a comma, like with PROFACE or SIEMENS? It's just an "abuse" of display, the comma is just on the visualization. This limits the memory (16 versus 64 bytes) and rounding is easier to manage... See print screen on proface software THANKS
Last updated: 2023-09-20

Post by nathant on Can't open online view of FB instance from code editor, only from Device/POU windows ^{CODESYS Forge talk (Post)}
Hello, The title pretty much says it all. When trying to open a FB from the CFC/Ladder/SFC editors while online, the FB does not open in an online view of that specific instance. Instead, it opens an offline view with '???' shown for the value of any variable. This makes debugging extremely cumbersome, as I have to find each FB in the POU window and select the specific instance I am trying to view. Anyone know the cause/solution for this? Thanks.
Last updated: 2023-11-08

Post by timvh on Management of a PLC network from a remote station ^{CODESYS Forge talk (Post)}
Maybe the CODESYS HMI is a good solution. https://store.codesys.com/en/codesys-hmi-sl-bundle.html Run this on the remote main control station. In the HMI application you can add the data source manager and to this manager you can add Data sources. A data source has a reference to the PLC you want to connect to and can get access to the variables of the PLC application. You can then use these variables in the visualization of the HMI application.
Last updated: 2023-12-04

Post by mmoncada on Dinamically loading recipes ^{CODESYS Forge talk (Post)}
I'm having trouble with the initial loading of recipes. I can create them and load one or the other, but when the program restarts the recipes are not listed. I'm calling: RecipeManCommands.ReloadRecipes and then RecipeManCommands.GetRecipeCount which returns 0 recipes. None of the methods returns error and if i call them again after RecipeManCommands.CreateRecipe RecipeManCommands.ReadAndSaveRecipe getRecipeCount returns the number of recipes created. When i restart the system, once again they are not listed even though the recipe files are there. Any ideas? Martin Btw, Codesys 3.5 SP 16 Path 9
Last updated: 2023-12-06

Post by konradkmiller on Variable assignments ^{CODESYS Forge talk (Post)}
I have a snippet of code that I was given as a reference in ST. ** ModbusMasterRTU( xConnect:= TRUE, IPort:= IoConfigGlobals.COM1, // IoConfigGlobals.RS232485Interface, // COM1=Front Port / Serial module = Name of module in Devices structure I/O list udiBaudrate:= 19200, usiDataBits:= 8 , eParity:= WagoTypesCom.eTTYParity.None , eStopBits:= WagoTypesCom.eTTYStopBits.One , eHandshake:= WagoTypesCom.eTTYHandshake.None , ePhysical:= WagoTypesCom.eTTYPhysicalLayer.RS485HalfDuplex, xIsConnected=> xIsConnected , xError=> , oStatus=> , eFrameType:= WagoAppPlcModbus.eMbFrameType.RTU , tTimeOut:= T#1S, utQuery:= utQuery , xTrigger:= SEND, utResponse:= utResponse)** What is the meaning of => in this context?
Last updated: 2024-07-20

Post by pavanifm on Test a manager script (.tsd file{xml document}) not starting from Git CI heedlessly/ without ui ^{CODESYS Forge talk (Post)}
'--noUI' option of Command line interface for test manager test script not executing when triggered from CI as well as from Local PC however is it working for execution of python scripts from CLI. can we start codesys test manager scripts from CLI interface without any GUI in background process of windows? i can see simlillar questions asked but no answer yet. otherwise, what is the solution to built test automation framework using Test Manager & GIT CI/CD?
Last updated: 2024-08-07

Post by pavanifm on Test a manager script (.tsd file{xml document}) not starting from Git CI heedlessly/ without ui ^{CODESYS Forge talk (Post)}
'--noUI' option of Command line interface for test manager test script not executing when triggered from CI as well as from Local PC however is it working for execution of python scripts from CLI. can we start codesys test manager scripts from CLI interface without any GUI in background process of windows? i can see simlillar questions asked but no answer yet. otherwise, what is the solution to built test automation framework using Test Manager & GIT CI/CD?
Last updated: 2024-08-07

Post by pavanifm on Test a manager script (.tsd file{xml document}) not starting from Git CI heedlessly/ without ui ^{CODESYS Forge talk (Post)}
'--noUI' option of Command line interface for test manager test script not executing when triggered from CI as well as from Local PC however is it working for execution of python scripts from CLI. can we start codesys test manager scripts from CLI interface without any GUI in background process of windows? i can see simlillar questions asked but no answer yet. otherwise, what is the solution to built test automation framework using Test Manager & GIT CI/CD?
Last updated: 2024-08-07

Post by pavanifm on Test a manager script (.tsd file{xml document}) not starting from Git CI heedlessly/ without ui ^{CODESYS Forge talk (Post)}
'--noUI' option of Command line interface for test manager test script not executing when triggered from CI as well as from Local PC however is it working for execution of python scripts from CLI. can we start codesys test manager scripts from CLI interface without any GUI in background process of windows? i can see simlillar questions asked but no answer yet. otherwise, what is the solution to built test automation framework using Test Manager & GIT CI/CD?
Last updated: 2024-08-07

Post by joep on overruling kinematic limits of [-90°, 90°] in bipod_rotary ^{CODESYS Forge talk (Post)}
Hi All, for my robotics application we are building a 2-axis parallel scara using the kin_bipod_rotary kinematics. Codesys implemented limits of [-90°, 90°] according to the documentation: https://content.helpme-codesys.com/en/libs/SM3_Transformation/Current/SM3_Transformation/Function-Blocks/Positioning-Kinematics/Parallel-Systems/Kin_Bipod_Rotary.html Would it be possible to overrule these limits somehow, our mechanical limits are more in the range of [-110°, 135°] In this range we also don't encounter point where singularity is an issue. Hopeful someone knows a solution, Best regards, Joep
Last updated: 2024-09-04

Post by xabier on Problem Update new version Master ethercat ^{CODESYS Forge talk (Post)}
Hi, I have a project in Codesys...and i need update a new version of amster ehtercat and i have a problem. The origianl version with create of project was 3.5.13.10 I can change version to Master Ethercat 3.5.13.10 to 3.5.16.70 but i can´t update the last version 4.4.0.0 (I attached the screen "Version Master OK-NO OK"). In the moment update to the last version appear a lot of error("Version Master NO OK") Can anyone help me please?
Last updated: 2024-10-25

Post by trusty-squire on Display Units/Scale on Path3D visualization ^{CODESYS Forge talk (Post)}
Hi, Is it possible to display the units along the X,Y axis of the Path3D element? It correctly shows the CNC path to be followed, but there's no indication of scale or size of what's being displayed. I looked at the documentation and my first inclination is that this is not possible, and the option option would be to somehow recreate the Path3D functionality into the XY Chart visu element - which is not ideal. Any suggestions or pointers would be appreciated!
Last updated: 2024-11-08

Post by nz-dave on FAILURE TO OPEN PROJECT ON ANOTHER COMPUTER ^{CODESYS Forge talk (Post)}
Hi All Not sure what im missing here but i seem to have a lot of issues when i start a project say at home then try to open it at work the next day on another pc, using same version of Codesys. I try the build option when opening the project but still get loads of placeholder,library and some random errors i'm not to sure about. have tied project Archive, which is better, but not perfect. Can someone tell me what im doing wrong!. Cheers
Last updated: 2025-01-20

Post by hismoon on Inheritence of struct, ^{CODESYS Forge talk (Post)}
Using a UNION instead of a STRUCT alone should give you that flexibility and only occupy memory once. And if you want to be really elegant, you could use an FB, which only holds PUBLIC VAR. Because a POU can use "EXTENDS"/inheritance. In CODESYS V3, an FB has a lot in common with C++ classes. Using ANY or ALIAS is rarely a good idea. It neither won't be pretty, nor have good readability and requires you to create a lot of error-prone things around it.
Last updated: 2025-03-14

Post by atone on Set DeviceID of an IO-Link Sensor at Runtime ^{CODESYS Forge talk (Post)}
I need to be able to change (set) the DeviceID of an IO-Link sensor (see DeviceID.png) at runtime. I tried with both ProfinetCommon.PN_PortConfiguration and ProfinetCommon.IOL_PortConfiguration, but I get an error for both when I try to read the port configuration (see PN_PortConfiguration.png). Does one of those FBs is the right one for my purpose? Do I possibly make a mistake when assigning the parameter IOLD_ID/IOLM_ID?
Last updated: 2025-03-19

Post by installwhat on Ethercat and profinet on together ^{CODESYS Forge talk (Post)}
I'm curious about the impact of having profinet and Ethercat (specifically softmotion so frame at start of task?) running together. Since it's advised to access the data from the bus task should have both profinet io and ethercat on the same task? Are there any implications around this one should be aware of especially since the frame at task start is just, so far as I'm aware, an ethercat thing? Thanks
Last updated: 2025-04-08

Post by gabrielarffa on Modbus TCP/IP having problems with global variables ^{CODESYS Forge talk (Post)}
I'm using Modbus TCP/IP to communicate Codesys with Elipse E3 as the master for a college project. I have made a list of global variables to organize the programming in two different POUs. The problem is, when I try to do the mapping of variables, the program informs me of an error due to the identifiers having a "." on their names. Do I have to reorganize my code to make it an unified block or is there a way to declare their names without changing all the code structure?
Last updated: 2025-05-20

Post by gabrielarffa on Modbus TCP/IP having problems with global variables ^{CODESYS Forge talk (Post)}
I'm using Modbus TCP/IP to communicate Codesys with Elipse E3 as the master for a college project. I have made a list of global variables to organize the programming in two different POUs. The problem is, when I try to do the mapping of variables, the program informs me of an error due to the identifiers having a "." on their names. Do I have to reorganize my code to make it an unified block or is there a way to declare their names without changing all the code structure?
Last updated: 2025-05-20

Post by wbj0t on Update project from SP20 to SP21 ^{CODESYS Forge talk (Post)}
Hello everyone. I have a problem: I installed new version of codesys IDE. When I try open project in this new version, I have many errors about Visu: rectalnge/button/frame/etc does not exist. How update properly project? 20+ pages of visu pages from 100+ frames and all visu elems looks like "Error image". It is not problem of SP20->SP21. Any update has problems from visu side.
Last updated: 2025-06-09

Post by eschwellinger on Changed Device of Rapberry Pi to MC SL instead of standard SL and cannot connect anymore ^{CODESYS Forge talk (Post)}
1) https://store.codesys.com/en/codesys-control-for-raspberry-pi-sl.html -> SL: Restrictions The combination of Raspberry Pi and a CODESYS Runtime is for private use, test and teaching purposes. Commercial use is not permitted. 2) you could switch between them by /etc/codesyscontrol/CODESYSControl_User.cfg [CmpRasPi] Architecture=armv7l for MC: armv7l for SC: armv6l for 64Bit: aarch64 or in the Deploytool:
Last updated: 2025-08-06

Post by sandro66 on Application-based license Modbus Channels ^{CODESYS Forge talk (Post)}
Hi Gatto, Using version 3.5.21.xx, it is no longer possible to use Modbus function blocks (I make extensive use of these FBs.)as shown in the example. https://content.helpme-codesys.com/en/CODESYS%20Examples/_ex_modbus_example.html The compiler detects one Modbus instance for each instance of the communication FB block. The example program above, although simple, reports 8 Modbus instances when compiled with the latest version. Codesys Support says that you must use fieldbus I/O mapping, but this will result in the loss of the ability to programmatically modify communication parameters. Sandro
Last updated: 2025-09-04

Post by sigurdrb on Network log messages ^{CODESYS Forge talk (Post)}
Hi, I'm having some trouble with an OPC client connecting to the PLC. It could be that the problem is on the client side of things. The PLC have UPS power, but the switch and OPC client does not. It could explain some of the log messages. Could any of you help debugging by the log messages in the attachment? And if possible point me to the right library that explains the different messages? Thanks for all the help.
Last updated: 2025-09-11

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