Post by mubeta on Strange problem with the ‘MC_SetPosition’ function ^{CODESYS Forge talk (Post)}
How are the servo drives controlled? EtherCAT, step/dir pulses, other? CANOpen, 1 Mb/s, bus load 35%, cycle time 2ms. Another thought is that - if it's step/dir pulse based control - the pulses from the PLC to the drive are getting missed/lost at high frequencies? If that's the case then there would be multiple troubleshooting steps/corrections that could be investigated. Here, it seems to me that we are getting completely off track with the observed problem. You could try to create a simplified program I had already written this elsewhere. The program before being brought into machines was exhaustively tested in SW emulation and the problem did not occur. However, in emulation I was interested in checking other aspects of the process, not this specific one which is for real a correction made necessary after the fact. The part of the program that does this correction with the function mentioned in the topic, came up from its origins, but I didn't know or didn't think it was really useful. A scruple that later turned out to be necessary. However, for now I do not think I will spend any more time on this verification, already lacking any to do my normal. I remain amazed, however, that a function intended to correct the axis position with the motor in motion and that it should not interfere with this, in fact instead changes behavior as the motor speed changes. Mah! When you manually control the motor directly from the servo drive software at the speeds you are calling for, does it move precisely to the target position? The drive and motor have been working fine for about 10 years. In replacing the machine control system, I opted for CoDeSys where before there was something else. But this is not the subject of the problem. What I need to resolve is the fact that a clutch specially placed at a certain point can slip and, therefore, I have the undeniable need to phase the 'prime mover' to the mechanical position of the machine, detected by a cam for each turn, in order to properly stop at its optimum point. Which for now I have ruled out doing. In fact, if I really have to say, since we have now gone brutally OT, I originally thought that this clutch should only come into action in cases of extreme necessity, as happens in most trials. But this one, the way it is made, slips more easily than I could estimate and the servo-controlled 'prime mover,' and the machine, get out of phase, maybe by a little, but frequently, and when the machine work at it's high speed, (in fact all of the time), I can't adjust properly the 'prime mover' position at fly.
Last updated: 2025-01-18

Post by mondinmr on COL.IMap2 and HashTableFactory cause frequent Access Violation ^{CODESYS Forge talk (Post)}
Good morning, I’ve been using the Collection library for a long time, mostly with Stack, LinkedList, and List. From your examples I was able to manage the different factories, even for custom elements. Now I need a hashtable, but with this object I’m running into a lot of random access violations. If I append something inside FB_Init after constructing the hashtable, it crashes, even though the list was already created. If I only create the hashtable in FB_Init and append afterwards, it usually works. I don’t understand the meaning of the dispose call in this code: pSlave := ADR(slave); uSlave := TO_ULINT(pSlave); iKey := fKey.Create(uSlave); IF hash.CountKeys() = 0 THEN Service.logger.appendLog('Filling hashtable', 'HashManager', AdvLogType.AdvDebugMsg); ok := FALSE; ELSE eError := hash.ContainsKey(iKey, xResult => ok); END_IF IF NOT ok THEN pI := __NEW(UINT); iVal := fKey.Create(TO_ULINT(pI)); Service.logger.appendLog(CONCAT('New slave', TO_STRING(uSlave)), 'HashManager', AdvLogType.AdvDebugMsg); hash.AddKeyValuePair(iKey, iVal); appendNewSlave := pI; ELSE eError := hash.GetElementByKey(iKey, itfValue => iElem); xResult := __QUERYINTERFACE(iKey, itfIInstance); IF xResult THEN itfIInstance.Dispose(); END_IF IF eError <> COL.COLLECTION_ERROR.NO_ERROR THEN Service.logger.appendLog(CONCAT('ERROR ', TO_STRING(eError)), 'HashManager', AdvLogType.AdvCriticalMsg); appendNewSlave := nullptr; RETURN; END_IF __QUERYINTERFACE(iElem, iVal); {warning disable C0033} pI := TO___UXINT(iVal.UlintValue); {warning restore C0033} appendNewSlave := pI; END_IF Without the dispose call, every second cold reset crashes immediately when I try to access iVal, even if eError doesn’t report any error. With the dispose call, the cold reset issue disappears, but I get other problems: a) If I start the runtime using systemctl start codesyscontrol, it crashes at IF hash.CountKeys() = 0 THEN b) If I delete the files in PlcLogic and download again, it works and survives multiple cold resets. But as soon as I run systemctl restart codesyscontrol, everything gets corrupted again and it starts crashing at that point. FUNCTION_BLOCK SlaveMapCounter VAR hash : COL.IMap2; eError : COL.COLLECTION_ERROR; END_VAR In its FB_Init I create it: METHOD FB_Init: BOOL VAR_INPUT bInitRetains: BOOL; // TRUE: retain variables are initialized (reset warm / reset cold) bInCopyCode: BOOL; // TRUE: the instance will be copied to the copy code afterward (online change) END_VAR VAR hF : COL.HashTableFactory; END_VAR hash := hF.Create(256); In another FB I instantiate it statically: FUNCTION_BLOCK ABSTRACT AbstractServoEthercatController EXTENDS AbstractServoController VAR_STAT hashSlaves : SlaveMapCounter; END_VAR VAR field : REFERENCE TO ADVAbstractFieldUnitEthercatCia402; initCnt : REFERENCE TO UINT; END_VAR The append method is the one shown above, and I call it after the runtime has started. The accesses are performed by a single task, and in any case I’m working on an isolated single core. I’ve tried everything, moving the create, the instances, and all the rest several times, but nothing seems to work. I’d like to point out that these FBs are part of our own library, which is used in many applications.
Last updated: 2025-09-11

Post by lzml on HTML5 visualization controls disabled on CODESYS Control for Linux SL - overlay not supported? ^{CODESYS Forge talk (Post)}
Hello, I'm developing a custom HTML5 visualization control (via the HTML5 Control Editor / Tools > Visualization Element Repository) and I'm running into what looks like a target-device limitation when trying to deploy it to CODESYS Control for Linux SL. I'd like to understand whether this is a known/expected limitation or something in my setup. Environment - CODESYS Development System: V3.5.22.0 - Target runtime: CODESYS Control for Linux SL, package version 4.15.0.0 (installed together with CODESYS Edge Gateway for Linux 4.15.0.0) - Visu system libraries (VisuElems, VisuElemsAlarm, VisuInputs, VisuNativeControl, etc.): version 4.7.0.0 - Host OS: Debian RT (minimal/base installation) - We only use WebVisu, not TargetVisu. What I did 1. Built a custom HTML5 control following the official HTML5-API-Examples pattern (.html5control.xml manifest + ElementWrapper.js + CSS), installed it successfully via the HTML5 Control Editor ("Save and Install") into the Visualization Element Repository. 2. In the Visualization Manager, enabled "Support client animations and overlay of native elements" (documented as required for HTML5 controls to work at all). 3. With the project's Device set to CODESYS Control for Linux SL, compiling/downloading fails with: "Overlay is not supported for your target visualization device." (Visualization Manager) Build stops with 1 error, download not possible. Isolating the cause - The Visualization Element Repository confirms the control is correctly installed. - With the project Device set to a Windows-based device, the HTML5 control appears and is enabled in the Toolbox as expected. - With the project Device set to CODESYS Control for Linux SL, the HTML5 control is disabled/missing from the Toolbox entirely, even though it's installed in the repository. This points to the Linux SL device description simply not declaring overlay/HTML5 support, rather than a missing package or Debian-side dependency (WebVisu itself already works fine for standard/native visualization elements on this same target). Questions 1. Does CODESYS Control for Linux SL currently support WebVisu overlay (and therefore custom HTML5 controls)? I found documentation stating overlay support for target visualizations (Windows and Linux) was added starting with CODESYS Development System V3.5.17.0, but that seems to refer to TargetVisu, and our case is WebVisu-only on a Linux runtime. 2. If not currently supported, is this on a roadmap, or is there a different Linux runtime package/edition that does support WebVisu overlay for HTML5 controls? 3. Is there any Linux-side configuration or package needed to enable this (given the check appears to happen against a static device capability declaration rather than a live server check), or is this purely a matter of the device description bundled with the current Control for Linux SL package? Thanks in advance for any pointers.
Last updated: 2026-08-05

Post by kuegerls on PROFINET Controller SL: WRREC remains BUSY forever, no DCE/RPC packets transmitted (RevPi Connect 5 + NORD SK205E) ^{CODESYS Forge talk (Post)}
Hello , I am currently evaluating the CODESYS PROFINET Controller SL on a Revolution Pi Connect 5 and have encountered a problem with acyclic PROFINET Record Access (WRREC/RDREC). System Hardware: Revolution Pi Connect 5 Runtime: CODESYS Control 4.16.0.0 (SDK 3.5.21.10) Development System: CODESYS V3.5 SP21 (64-bit) CommFB: 3.5.17.10 ProfinetCommon: 4.6.0.0 PROFINET Controller Device: PN-Controller 4.6.0.0 PROFINET Device: NORD DRIVESYSTEMS SK205E with SK TU4-PNT GSDML: GSDML-V2.46-NORDDRIVESYSTEMS-PNT-20251016.xml Network The PROFINET network is completely separated from the office network. RevPi: eth0 → Office network eth1 → PROFINET wlan0 → Visualization The PN Controller is configured to use eth1. IP configuration: RevPi (eth1): 192.168.100.1/24 NORD Drive: 192.168.100.3 Connection is established successfully. Current Status The PN Controller reports: Controller Status = Run Online = TRUE IP Active = TRUE Connections = 1 Cyclic PROFINET IO communication works correctly. Problem I am trying to access PKW parameters via WRREC (Record Index 100). The request buffer contains: 01 14 00 04 92 00 00 00 00 00 00 which corresponds to Reference = 0x01 Request = Read Axis = 0 Parameter = 170 + 1000 Subindex = 0 Value = 0 The WRREC call is fbWRREC( REQ := xWrReq, ID := ConnectionID, INDEX := 100, LEN := 11, RECORD := ADR(TxBuffer) ); REQ is pulsed for one PLC cycle only. Observed Behaviour WRREC enters BUSY state and never finishes. Observed values: BUSY = TRUE DONE = FALSE ERROR = FALSE STATUS = 16#FFFFFFFF indefinitely. Packet Capture A Wireshark capture was taken on the PROFINET network. Observed traffic: PROFINET RT LLDP DCP Observed: successful cyclic IO Not observed: DCE/RPC Record Write Record Read RPC Bind No RPC packets are transmitted at all. Diagnostic Messages The controller repeatedly reports AR alarm.ind(err) AR CMI timeout although cyclic IO communication continues to work. Already Verified The following points have already been checked: correct Ethernet interface (eth1) correct CREATE_ID result correct Device ID correct Slot/Subslot correct GSDML correct REQ pulse RECORD buffer is larger than LEN cyclic IO communication works different Record Indices (100...104) tested Question Is there any known issue or limitation where WRREC/RDREC requests remain permanently BUSY and no RPC Record Access packets are generated? Could this behaviour be related to Runtime 4.16.0.0, PN Controller 4.6.0.0, the missing runtime license (currently running in demo mode), or any known issue with the PROFINET Controller SL? I am currently evaluating the PROFINET Controller SL and therefore the runtime is operating in demo mode. Could you please confirm whether WRREC/RDREC (acyclic Record Data services) are fully supported in demo mode, or whether a valid license is required for these services? If required, I can provide: complete project archive Wireshark capture (.pcap) GSDML online screenshots diagnostic log Thank you very much for your help. Best regards, Stefan
Last updated: 2026-07-17

Post by lsislsis on SIGABRT Error ^{CODESYS Forge talk (Post)}
Please help us. Why we take this errors. We try different versions like 4.12.0 and 4.13.0 with same results. ;*********;<loggername>codesyscontrol.log</loggername>;<logoptions>; <enable>1</enable>; <type>normal</type>; <timestamp>rtc high resolution</timestamp>; <deactivatable>0</deactivatable>; <dump>always</dump>; <filter>0x0000000f<filter>; <maxentries>100000</maxentries>; <maxfiles>1</maxfiles>; <maxfilesize>1000000</maxfilesize>;</filter></filter></logoptions>;<entries>;Timestamp, CmpId, ClassId, ErrorId, InfoId, InfoText;ClassId: LOG_INFO =1;ClassId: LOG_WARNING =2;ClassId: LOG_ERROR =4;ClassId: LOG_EXCEPTION =8;ClassId: LOG_DEBUG =16;ClassId: LOG_PRINTF =32;ClassId: LOG_COM =64;</entries>;*********2024-11-05T08:23:59.728Z, 0x0000100c, 1, 0, 0, VisuFctCheckForUnusedClients: Removing Client with IEC-ID: 1 Time delta: T#33s1ms Locks: Paintbuffer: TRUE 2024-11-05T08:23:59.728Z, 0x0000100c, 1, 0, 0, VisuFctCheckForUnusedClients: Successfully Removed Client at Address: 547195449944, IEC-ID was: 1, EXT-ID: 431000373 2024-11-05T08:28:57.913Z, 0x0000100c, 1, 0, 0, Visu_PRG: Creating Client for Extern-ID: 347055752 2024-11-05T08:28:57.926Z, 0x0000100c, 1, 0, 0, Visu_PRG: Creating Client successful for Extern-ID: 347055752 Returned IEC-ID: 1 2024-11-05T08:30:51.103Z, 0x0000100c, 1, 0, 0, Visu_PRG: Successfully Removed Client with IEC-ID: 1, Extern-ID: 347055752 2024-11-05T08:37:36.517Z, 0x00000103, 65544, 1, 0, runtime received SIGABRT - system may be in an inconsistent state* We recommend a reboot of the controller now! 2024-11-05T08:37:36.517Z, 0x00000111, 8, 260, 3, #### Exception: HANDLED EXCPT <excpt>NonContinuable</excpt> in CH_COMM_CYCLE 2024-11-05T08:47:42.117Z, 0x00000103, 65544, 1, 0, runtime received SIGABRT - system may be in an inconsistent state We recommend a reboot of the controller now! 2024-11-05T08:47:42.117Z, 0x00000111, 8, 260, 3, #### Exception: HANDLED EXCPT <excpt>NonContinuable</excpt> in CH_COMM_CYCLE 2024-11-05T09:14:41.316Z, 0x00000071, 1, 0, 13, Webserver stopped 2024-11-05T09:14:44.485Z, 0x0000013d, 1, 0, 4, Number of licensed cores for IEC-tasks: 1 from 4 2024-11-05T09:14:44.487Z, 0x0000013d, 1, 0, 4, Number of licensed cores for IEC-tasks: 4 from 4 2024-11-05T09:14:44.540Z, 0x00000002, 1, 0, 2, Application [<app>Application</app>] loaded via [Download] 2024-11-05T09:14:55.894Z, 0x00001012, 1, 0, 0, Opened alarm storage file, version: 6 2024-11-05T09:14:55.951Z, 0x0000100c, 1, 0, 0, Visuinitialization starting. 2024-11-05T09:14:55.983Z, 0x0000100c, 1, 0, 0, Visuinitialization done. 2024-11-05T09:14:55.995Z, 0x00000071, 1, 0, 12, Webserver started 2024-11-05T09:15:01.753Z, 0x0000100c, 1, 0, 0, Visu_PRG: Creating Client for Extern-ID: 2279884529 2024-11-05T09:15:01.753Z, 0x0000100c, 1, 0, 0, Visu_PRG: Creating Client successful for Extern-ID: 2279884529 Returned IEC-ID: 0 2024-11-05T09:34:44.667Z, 0x00000103, 65544, 1, 0, runtime received SIGABRT - system may be in an inconsistent state We recommend a reboot of the controller now! 2024-11-05T09:34:44.667Z, 0x00000111, 8, 260, 3, #### Exception: More than 2 exceptions in CH_COMM_CYCLE: Stop logging 2024-11-05T10:13:26.867Z, 0x00000103, 65544, 1, 0, runtime received SIGABRT - system may be in an inconsistent state We recommend a reboot of the controller now! 2024-11-05T10:15:21.966Z, 0x00000103, 65544, 1, 0, runtime received SIGABRT - system may be in an inconsistent state We recommend a reboot of the controller now! 2024-11-05T10:19:12.167Z, 0x00000103, 65544, 1, 0, runtime received SIGABRT - system may be in an inconsistent state We recommend a reboot of the controller now! 2024-11-05T10:26:02.566Z, 0x00000103, 65544, 1, 0, runtime received SIGABRT - system may be in an inconsistent state We recommend a reboot of the controller now! 2024-11-05T10:31:42.866Z, 0x00000103, 65544, 1, 0, runtime received SIGABRT - system may be in an inconsistent state We recommend a reboot of the controller now! 2024-11-05T11:01:54.468Z, 0x00000103, 65544, 1, 0, runtime received SIGABRT - system may be in an inconsistent state We recommend a reboot of the controller now! 2024-11-05T11:09:29.868Z, 0x00000103, 65544, 1, 0, runtime received SIGABRT - system may be in an inconsistent state We recommend a reboot of the controller now! 2024-11-05T11:14:44.540Z, 0x0000100d, 1, 0, 0, Demo mode expired. 2024-11-05T11:27:20.868Z, 0x00000103, 65544, 1, 0, runtime received SIGABRT - system may be in an inconsistent state We recommend a reboot of the controller now! * Regards
Last updated: 2024-11-05

Post by cdutz on Problems connecting to Codesys 4.9.0.0 runtime on my Wago PFC200 ^{CODESYS Forge talk (Post)}
Hi all. I am currently struggling to get my Wago PFC200 running the Codesys Runtime in version 4.9.0.0 working. I am using Codesys V3.5SP19. I updated the PFC200 to the firmware version 04.01.10(23) after having tried the latest version (04.03.03(25) from Wago and not being able to start the runtime. After reading version 23 was needed, I changed to that and at least was able to have it start the codesys runtime. I also installed the "Codesys Control for PFC200 SL 4.9.0.0" plugin for Codesys to install the Codesys runtime in version 4.9.0.0 as well as update the Gateway on the device. While I seem to be able to connect to the gateway on the PLC (the dot is green) and when doing a scan, I do now find my PFC200, which is a huge improvement to before, where with firmware version 25 it just failed to start the runtime and I never found any device when doing a scan. Unfortunately I don't seem to be able to connect to the PLC in codesys. I logged in via SSH and changed the password and I can see that this password is correct as the stuff in the Codesys PFC200 tools tab only works if I use my changed password. And I used those credentials to update the installed Runtime version, which the log claimed to have worked fine. Now whenever I try to connect to the device found in the scan, I get a authentication pop-up with empy device name, device address: 000A. As User I use "root" and as password the password that I changed it to. As a response I just get "Ungültige Benutzerauthentifizierung auf dem Gerät" (Eng. probably something like "Invalid user authentication on the device". What could I be doing wrong? Admittedly I'm a bit lost here :-/ Chris
Last updated: 2023-08-26

Post by ryandmg on Web Client (HMI) Disconnects from Webvisu (Weidmuller u-OS) ^{CODESYS Forge talk (Post)}
Hey Everyone, I'm having a bit of a struggle finding settings that will reliably maintain a connection between the webvisu and a touchscreen client. Every so often the HMI disconnects and will perpetually display the red spinning arrow with the "Error Happened, Will resume automatically" text. Power cycling the HMI to force a reconnect will re-establish comms. It seems to happen during periods of inactivity if that's a clue. From what I've gathered so far this seems to have something to do with the webvisu update rate, buffer size as well as the visu task scan rate. We first tried the default settings as follows: Webvisu Update Rate: 200 ms Webvisu Buffer Size: 50,000 Visu Task Scan Rate: 100 ms Priority 31 Other Tasks for Reference: Main Task Scan Rate: 100 ms Priority 1 Alarm Manager Scan Rate: 50 ms Priority 31 Ethercat Task: 4 ms Priority 1 This would disconnect some what regularly. We then made the following changes to try and stabilize: Webvisu Update Rate: 150 ms Webvisu Buffer Size: 75,000 Visu Task Scan Rate: 75 ms Kept other tasks the same. This seems to disconnect even more frequently. Also for reference the network is very small and only consists of the PLC, a small switch and the HMI. We're also not controlling frames from outside the visu program itself. The frame changes are all done natively. Any suggestions to get this to stop disconnecting? Oh and whatever the issue is the log does not record it. Figured I would ask here before opening a ticket. Thanks in advance for your help!
Last updated: 2023-09-06

Post by rossanoparis on Upgrading CODESYS runtime from v4.7 to v4.9 using a bash script leads to lose the licences stored in the soft container ^{CODESYS Forge talk (Post)}
System information - Controller: KUNBUS RevPi CONNECT-S - OS: Linux buster 32bit 5.10.103-rt62-v7l #1 SMP PREEMPT_RT armv7l GNU/Linux - CODESYS v3.5 SP19 Patch 2 I'm facing a problem related to codesys licences using a procedure based on a bash script. Such bash script detect the presence of new .deb files and install them on system. My automation solution don't allow to be maintained by dedicated personal, thus even the CODESYS runtime SW must be installed using an "automatic" procedure instead of using the CODESYS tool. remark I've been using the following procedure since the runtime v4.5 without any issue. Before installing the new runtime packages, I need to copy the file CODESYSControl_User.cfg (here attached) because of new section which is necessary to add in order to allow some folders to be written by CODESYS runtime v4.9 Up to now, this has been unnecessary, this is the main difference between my previos bash file and the new one. remark If I skip this action, everythings goes fine, but my CODESYS application can't work as it needs to access some folders on controller's file system. Process - Before the procedure: the licenses are OK (see attached file lic-01.png) - After the procedure: the new CODESYS runtime version is correctly installed, but the software container with v1.19 and all licences disappear (see attached file lic-02.png) This is the synthetic content of bash script I'm using. # Stop runtime sudo service codesyscontrol stop sudo service codesysedge stop # Move the new CODESYSControl_User.cfg file # New configuraton with folders declared sudo mv -f CODESYSControl_User.cfg /etc # Install runtime package echo N | sudo apt-get install -y --allow-downgrades codesyscontrol_raspberry_4.9.0.0_armhf.deb # Install edge gateway package echo N | sudo apt-get install -y --allow-downgrades codesysedge_edgearmhf_4.9.0.0_armhf.deb # Reboot controller sudo reboot Thanks in advance
Last updated: 2023-09-19

Post by youness on No source code available (cip object) ^{CODESYS Forge talk (Post)}
Hi yotaro, hope your problem was resolved. I had the same, but with an other library title. This exception is not detected during compilation, but rather at a given position in the program (when switching to a given visualization). Although the exception is generated at this point, it does not involve the visualization in question. This error is due to one of 3 reasons: 1) A division by zero somewhere: The program is able to detect divisions by zero at compile time. But in the case of a variable, which takes a valid value at init and changes to 0 at a later stage. 2) An invalid pointer: (either because it has a value of 0, or because it points outside the memory reserved for the program) is being dereferenced. Locate any pointers or interfaces you have in the code and check them - you should also be wary of mixing inline modifications and pointers. 3) Array overflow: Generally when a processing operation is executed outside the array's definition range. Example: a write loop with n iterations is executed on an array of dimmension n-1. On the other hand, the error message may not appear. In the latter case, the error may have fatal consequences, as the overflow has induced writing to potentially forbidden memory areas. This problem can be explained by the fact that it's not always the adjacent memory areas of PLC_PRG that are overwritten, but the memory areas that are randomly allocated to the array during compilation. In this case, however, there is no entry in the log, so you need to integrate the "Implicit Check function", which checks the line of code generating the error. To integrate this functions, click on Application --> POU for implicit controls Regards,
Last updated: 2024-07-16

Post by mubeta on Some 'pathetic' errors in SoftMotion program ^{CODESYS Forge talk (Post)}
Yes, this is the error the sometimes show up. What make me crazy is the fact that it happens randomly and not each times. I know very well where the problem is, in wich one program row it's located. For each actions of the state machine I have all events recorded with log on text file. it is not problematic for me to find the application point of the fault, but I need to understand why occasionally and for no apparent reason, switching the state machine and thus changing the motion FB, sends the axis into failure (but only occasionally). For example, one case that is often problematic is the execution of the Axis Halt instruction. When, after a MoveAbosulte instruction this returns the event as 'done' and indeed the axis is in standstill, the state machine first sets the move instruction to FALSE, and the next cycle sets the Halt request to TRUE. Some of the time everything works out fine. Occasionally, however, in this exchange, the axis goes into fault, also losing the OPERATIONAL state. Meanwhile, I would like to understand why the motion FB instances must still be called even after the Execute is set to FALSE, especially in view of the fact that the next instruction is programmed to abort the previous one, with BufferMode set to 'Aborting'. All these unnecessary FB calls are an unnecessary overhead on the CPU anyway. Is there any precise rule about when to cease calling the various instances? (It should precisely be the 'done' status that says this one has finished its work).
Last updated: 2024-07-18

Post by maldus512 on How to adapt Codesys Control SL to custom board ^{CODESYS Forge talk (Post)}
Hello everyone, I have been given the task to develop I/O drivers for a custom made, Linux based board to allow for Codesys applications to run and control the hardware. I have successfully installed Codesys Control SL for ARM/Linux and tested it with a simple demo application. Now I should start interfacing the runtime to the actual hardware; I should be able to interact with 2 RS485 serial ports, a few GPIOs and an I2C port, all of which already have the corresponding /dev/ interface in the Linux system. I am having trouble understanding how it should be approached. I have found sporadic references that fail to lead to a really comprehensive documentation. For example: The store page (https://store.codesys.com/en/codesys-control-for-linux-arm-sl-1.html#options) mentions a "runtime package" that should allow "Integration of existing C code" and "Usage of local I/Os", which seems exactly what I need to interact with custom peripherals. I have found no further reference to Codesys-C interpop. The Codesys Help page for the runtime package has a page on the "Development of Drivers" (https://content.helpme-codesys.com/en/CODESYS%20Control/rtsllinuxrbpdriverdevelopment.html) that suggests to either "Implement a function block" or "Implement I/O drivers". Those in turn lead to this page (https://forge.codesys.com/drv/io-drivers/doc/Generic/) which describes briefly an XML schema to describe new devices; unfortunately, it doesn't mention what to do with such a description (i.e. how does the runtime know about it) or how it is in any way connected to the actual hardware. Could anyone give me some pointers? I should also mention I have no prior experience with Codesys, so maybe I'm missing an obvious answer.
Last updated: 2024-08-09

Post by steven-schalm on Github Actions CI/CD tasks - development topic ^{CODESYS Forge talk (Post)}
hello kevinrn, I've been looking for a solution to the CI/CD issue for a long time. Briefly about me... I am 32 and software architect for Codesys V3 and fullstack dev for web (VueJS, NestJS) in a small company in Erfurt (Germany). https://www.rex-at.de/. Through my web part, we already have CI/CD running well via GitLab (YAML-based configuration file (.gitlab-ci.yml), which defines which pipelines and jobs are executed when certain events occur) with everything you know. Stages for npm packages - prepare (GitVersion, npm install or whatever) - build (vite, tsc or whatever) - testing (vitest, jest or whatever) - deploy (npm packages) And similar for monorepo's or backend services (in NestJS) as DockerImages. For Codesys we have been building an OOP framework for years (~50 libraries now), which is currently managed via SVN and a specially written Svn-Watcher (in Python) gets commits and runs and builds everything together and deploys it to an FTP server and network drive. Why do we still have SVN? Because we are unfortunately still tied to the safety integration of Codesys and can therefore only go to SP15 at most with our controller/Eckelmann. But soon there will be an update and there will be no more obstacles to using Git. Hence my questions: 1. the basic idea is to run a local Windows Runner on some machine? 2. install Codesys on the machine where the runner is running? 3. powershell & python scripts are then used to execute builds (compile, build, sign libraries) & deploys? 4. can the Github action also be used in GitLab? ChatGPT has already told me that it's not the same, but it doesn't hurt to ask. Do you have any ideas on this? Greetings :D
Last updated: 2024-08-20

Post by paulpotat on cm4 runtime problem ^{CODESYS Forge talk (Post)}
Hello, I have exactly the same issue, with the following configuration : Hardware version >>> cat /proc/cpuinfo processor : 0 model name : ARMv7 Processor rev 3 (v7l) BogoMIPS : 108.00 Features : half thumb fastmult vfp edsp neon vfpv3 tls vfpv4 idiva idivt vfpd32 lpae evtstrm crc32 CPU implementer : 0x41 CPU architecture: 7 CPU variant : 0x0 CPU part : 0xd08 CPU revision : 3 processor : 1 model name : ARMv7 Processor rev 3 (v7l) BogoMIPS : 108.00 Features : half thumb fastmult vfp edsp neon vfpv3 tls vfpv4 idiva idivt vfpd32 lpae evtstrm crc32 CPU implementer : 0x41 CPU architecture: 7 CPU variant : 0x0 CPU part : 0xd08 CPU revision : 3 processor : 2 model name : ARMv7 Processor rev 3 (v7l) BogoMIPS : 108.00 Features : half thumb fastmult vfp edsp neon vfpv3 tls vfpv4 idiva idivt vfpd32 lpae evtstrm crc32 CPU implementer : 0x41 CPU architecture: 7 CPU variant : 0x0 CPU part : 0xd08 CPU revision : 3 processor : 3 model name : ARMv7 Processor rev 3 (v7l) BogoMIPS : 108.00 Features : half thumb fastmult vfp edsp neon vfpv3 tls vfpv4 idiva idivt vfpd32 lpae evtstrm crc32 CPU implementer : 0x41 CPU architecture: 7 CPU variant : 0x0 CPU part : 0xd08 CPU revision : 3 Hardware : BCM2711 Revision : a03141 Serial : 10000000d5be5b5f Model : Raspberry Pi Compute Module 4 Rev 1.1 Kernel version >>> uname -a Linux raspberrypi 6.1.21-v7l+ #1642 SMP Mon Apr 3 17:22:30 BST 2023 armv7l GNU/Linux OS Version >>> cat /etc/os-release PRETTY_NAME="Raspbian GNU/Linux 11 (bullseye)" NAME="Raspbian GNU/Linux" VERSION_ID="11" VERSION="11 (bullseye)" VERSION_CODENAME=bullseye ID=raspbian ID_LIKE=debian HOME_URL="http://www.raspbian.org/" SUPPORT_URL="http://www.raspbian.org/RaspbianForums" BUG_REPORT_URL="http://www.raspbian.org/RaspbianBugs" /boot/config.txt I added the following line : arm_64bit=0 CodeSys runtime version 4.10 Were you able to solve the issue @michelebianchi ? Any help with this would be appreciated... BR
Last updated: 2024-08-28

Post by yannickasselin on MQTT QoS 1 & 2 ^{CODESYS Forge talk (Post)}
Hello, After some more tests, here is what I found out. It seems we have to increase the uiKeepAlive and tPingInterval parameters. If I increase the uiKeepAlive value to 60s and the tPingInterval to 30s, then if I disconnect the ethernet cable from Codesys and publish some messages to which Codesys subscribes to and then reconnect within 30s, I will get the messages. If I don't reconnect the cable within 30s (ping interval), the client goes in error with "ACKNOWLEDGE_TIMEOUT". When this happens, it will not automatically reconnect after reconnecting the cable. I have to disable and re-enable the client but I will not get the published messages. I need to do more tests because there are a lot of weird things happening when playing with the ping interval and the keep alive. It is not clear to me what does what. I even ended up not receiving messages anymore, even if I disabled and re-enabled the mqtt client. The client did not give any error. The only way I was able to get messages again was by modifying my client ID. After that, if I try to re-use one of the old client IDs, nothing works (publish, subscribe) and I get a TCP_INIT_ERROR and sometimes a TCP_READ_ERROR. I need more explanation/documentation about these weird behaviors. Maybe it is the way I use it, maybe it is related to the broker (I am using Mosquitto with default parameters). When using a Node-Red client, everything works perfectly. I am trying to achieve the same behavior with Codesys but it seems impossible so far.
Last updated: 2024-10-30

Post by pruwetbe on Profinet IO-link master - IODD files ^{CODESYS Forge talk (Post)}
Hello, we have the same problem here. Our configuration in the following: Codesys V3.5 SP19 running on Exor Exware700Q Profinet network connected on Eth1 IOLink Master Turck TBEN-S2-4IOL version 3.5.9.0 IOLink sensors E+H & Sick (Pressure, T°) We installed the codesys IO link package and have the codesys IO Link SL licence activated (on a dongle) Our problem is the following: we got the IODD files from E+H & Sick we add the devices in the codesys device repository with success They appear in the devices tree under IODD branch We added the TBEN IOLink master under the Profinet IO . The IO link master are ok and display online. The IO-Link SL package datasheet indicate that there would be a way to scan the IOLink device from the network but we did not find any way to trigger this scan. (we expect to get this from a right click on each IO-Link Master module but the only possibility there is "Plug device") When clicking on Plug Device, we get a browse window with profinet IO modules. The IODD devices are not there so we cannot select them. But other devices for other brands are available and can be plugged. Our question are : 1) how do we update the Profinet IO Module catalogue in order to be able to plug the E+H & Sick Sensors that we have to work with? 2) how do we activate the Scan IOLlink device that is supposed to be included in the Codesys IO-link package? 3) where can we find the manual explaining how to use this package?
Last updated: 2024-11-12

Post by gorditron on I2C Communication with ^{CODESYS Forge talk (Post)}
Hello, I have problems with the I2C communication to an ADS7828 AD converter. I don't get any value back from the chip. I use a Kontron chip (ARM 32SC) with Linux as the operating system. I also use the CmpCharDevice library. ADS7828 parameters Address: A1 = 0 / A0 = 0 = SD = 1 = Single End C2 = 0 / C1= 0 / C0= 0 / Channel 0 PD1 = Internal Reference and PD0 = AD Converter ON Here is my code: VAR b_i2cAdr : BYTE := 16#48; (* Standard I2C-Adresse des ADS7828 *) x_Init: BOOL;(* Flag für die Initialisierung *) b_config_byte: BYTE;(* Konfigurationsbyte für den ADS7828 *) ab_cmd_buffer : ARRAY [0..0] OF BYTE; (* Buffer für den Befehl *) ab_data_buffer : ARRAY [0..1] OF BYTE; (* Buffer für die empfangenen Daten *) ui_adc_value_1 : UINT; (* Ausgelesener ADC-Wert *) I2C_Handle: RTS_IEC_HANDLE; (* Handle für das I2C-Device *) di_result_open: DINT;(* Ergebnis der Funktionsaufrufe *) di_result_adr: DINT;(* Ergebnis der Funktionsaufrufe *) di_result_wr_cmd: DINT;(* Ergebnis der Funktionsaufrufe *) di_result_rd_cmd: DINT;(* Ergebnis der Funktionsaufrufe *) di_result_close: DINT;(* Ergebnis der Funktionsaufrufe *) END_VAR //*** Init from the I2C communication port *** IF NOT x_Init THEN I2C_Handle := CDOpen(szFile:= '/dev/i2c-0', dFlags:= O_RDWR, pResult:= ADR(di_result_open)); //* I2C opening * //*** set of the I2C address *** CDIoctl(hFile:=I2C_Handle , dRequest:=1795 , dParameter:=b_i2cAdr , pResult:=ADR(di_result_adr) ); x_Init := TRUE; END_IF (* Hauptlogik *) IF I2C_Handle <> 0 THEN (* Konfigurationsbyte setzen: Single-Ended Kanal 0, interne Referenz *) b_config_byte := 16#8C; (* 10001100b: AIN0, interne Referenz, Single-Ended *) ab_cmd_buffer[0] := b_config_byte; (* Schreiboperation zum Konfigurieren des Chips *) CDWrite(hFile:= I2C_Handle, pbyBuffer:= ADR(ab_cmd_buffer), udCount:= SIZEOF(ab_cmd_buffer), pResult:= ADR(di_result_wr_cmd)); IF di_result_wr_cmd = 0 THEN (* Leseoperation, um den ADC-Wert zu erhalten *) CDRead(hFile:= I2C_Handle, pbyBuffer:= ADR(ab_data_buffer), udCount:= SIZEOF(ab_data_buffer), pResult:= ADR(di_result_rd_cmd)); IF di_result_rd_cmd = 0 THEN (* ADC-Wert aus den Daten extrahieren *) ui_adc_value_1 := SHL(TO_UINT(ab_data_buffer[0]), 8) OR TO_UINT(ab_data_buffer[1]); ELSE (* Fehler beim Lesen der Daten *) ui_adc_value_1 := 0; (* ADC-Wert auf 0 setzen *) END_IF ELSE (* Fehler beim Schreiben der Konfiguration *) ui_adc_value_1 := 0; END_IF END_IF
Last updated: 2024-12-13

Post by trusty-squire on SysProcessCreate2 on Linux runtime ^{CODESYS Forge talk (Post)}
Hi, I'm trying to launch a continuously running python script from Codesys and monitor the script status inside the Codesys runtime (running on a Linux enviroment). For now I'm testing with the below to emulate a continuously running Python script: #test.py i = 0 while True: i += 1 I'm able to successfully run the script using SysProcessExecuteCommand2 (I can see the Python process running in the task manager). However, this "freezes" the Codesys execution of the task - it sits on that command and will not continue until the Python script ends. I've proven this works by using the task monitor to kill the process, then Codesys continues on happily through the task. What I want to do is use SysProcessCreate2 to set up the Python script as a background task and monitor the process using SysProcessGetState. This always results in the error "ERR_OPERATION_DENIED". I know that I'm able to execute commands (as above), so my config should be correct. Is SysProcessCreate2 functional on a Linux environment? Is there something in the config file I'm missing? Here's my "working" code that uses SysProcessExecuteCommand2: VAR bTest : BOOL; sCommand : STRING := '/usr/bin/python3 /var/opt/codesys/PlcLogic/Application/test.py'; refCommand : REFERENCE TO STRING REF= sCommand; sOutput : STRING; refOutput : REFERENCE TO STRING REF= sOutput; result : RTS_IEC_RESULT; END_VAR IF bTest THEN SysProcessExecuteCommand2( pszCommand:= refCommand, pszStdOut:= refOutput, udiStdOutLen:= SIZEOF(sOutput), pResult:= ADR(result) ); bTest:= FALSE; END_IF And here's the code that always results in the ERR_OPERATION_DENIED error: VAR bTest : BOOL; sApp : STRING := '/usr/bin/python3'; sCommand : STRING := '/var/opt/codesys/PlcLogic/Application/test.py'; refApp : REFERENCE TO STRING REF= sApp; refCommand : REFERENCE TO STRING REF= sCommand; hResult : SysProcess.RTS_IEC_RESULT; hHandle : SysProcess.RTS_IEC_HANDLE; END_VAR IF bTest THEN hHandle := SysProcessCreate2( pszApplication:= refApp, pszCommandLine:= refCommand, ulFlags:=SYSPROCESS_CREATEFLAG_HIDDEN, pResult:= ADR(hResult) ); bTest:= FALSE; END_IF Here's the relevant section from the config file at /etc/codesyscontrol/CODESYSControl.cfg: [SysProcess] Command=AllowAll Appreciate any support or ideas. Thanks!
Last updated: 2025-03-16

Post by laurits on Max lines of code, codesys CNC ? ^{CODESYS Forge talk (Post)}
Hi, yes now its working, to get "QUEUE.bFull" to work, I've had to set the "QUEUE.nNumReservedEntries" to 3. (I tried different values here, only effect for larger values i can see is the the queue capacity gets smaller.) I've noticed the movement is slowing down when it reaches the end of the "fill Up", must be because of the "checkVelocity" can only see the current "QUEUE". Any way of solving this ? BUF : ARRAY[0..20000] OF SMC_GEOINFO; xp : ARRAY[1..100000] OF REAL; yp : ARRAY[1..100000] OF REAL; CASE iState OF 000: IF R_TRIG_bStart.Q THEN iState := iState + 1; END_IF bReady := FALSE; //initialize Queue GEO.dT1:=0; GEO.dT2:=1; GEO.dToolRadius := 0; GEO.dVel := 15000; GEO.dVelEnd := 15000; GEO.dAccel := 2000; GEO.dDecel := 2000; GEO.iObjNo := 0; GEO.piDestPos.dX := 0; GEO.piDestPos.dY := 0; QUEUE.bEndOfList := FALSE; QUEUE.nPastMarker := -1; QUEUE.nWritePos := 0; QUEUE.pbyBuffer := ADR(BUF[0]); n := 0; sMC_CheckVelocities(bExecute:= FALSE); SM3_CNC.SMC_SetQueueCapacity(ADR(QUEUE), SIZEOF(BUF)); QUEUE.nNumReservedEntries := 3; 001: FOR i := 1 TO SIZEOF(xp)/SIZEOF(xp[1]) DO xp[i] := UDINT_TO_REAL(i) * 0.01; yp[i] := UDINT_TO_REAL(i) * 0.01; END_FOR iState := iState + 1; 002: WHILE NOT QUEUE.bFull DO // when the Queue is full, wait until it has been processed by the following FBs n := n + 1; GEO.iSourceLine_No := n; GEO.piStartPos := GEO.piDestPos; // copy last destination GEO.iMoveType := LIN; // generate linear movement GEO.iObjNo := GEO.iObjNo + 1; // calculate number GEO.piDestPos.dX := xp[n]; // generate position GEO.piDestPos.dY := yp[n]; SMC_CalcLengthGeo(pg := ADR(GEO)); // calculate length of object with the help of the standard function SMC_AppendObj(poq:=ADR(QUEUE), pgi:=ADR(GEO)); //append object to queue IF n = UDINT_TO_DINT( SIZEOF(xp)/SIZEOF(xp[1])) THEN // all target positions processed QUEUE.bEndOfList := TRUE; iState := iState + 1; EXIT; END_IF END_WHILE sMC_CheckVelocities(bExecute:= TRUE, poqDataIn:= ADR(QUEUE)); bReady := TRUE; // Send message to smc_interpolator to start 003:
Last updated: 2025-06-04

Post by jeindhoven on Deploying to raspberry pi 5 hangs ^{CODESYS Forge talk (Post)}
Hi CoDeSys support forum, hope that this is the correct place to ask this. Might be double as i am new to Codesys and dont know all terminology. I am trying to test Codesys with a virtual plc on a raspberry pi 5. Already figured that i need Tools -> Deploy Control SL, enter Communication parameters. Codesys says "Connected". Then tab "Deployment", there i select "CODESYS Control for Raspberri Pi SL" and "4.16.0.0 (all)". Click "Install" and the gui turns grey and unresponsive. The titlebar says "Untitled1.project - CODESYS (Not Responding)" as well. Restarting Codesys and checking shows no package was installed. How to deploy the runtime? Thank you in advance for your time. Edit: After some patience, an error showed up: "Error when sending ssh heartbeat: Session operation has timed out" "Error installing codesyscontrol" Any pointers to what remote command might have failed, or log of some sort, would be welcome. Software versions: Codesys version 3.5.21.10 Raspberry pi 5 (deployment machine): $ uname -a Linux raspberrypi 6.1.21-v8+ #1642 SMP PREEMPT Mon Apr 3 17:24:16 BST 2023 aarch64 GNU/Linux $ lsb_release -a No LSB modules are available. Distributor ID: Debian Description: Debian GNU/Linux 11 (bullseye) Release: 11 Codename: bullseye $ apt list --installed | grep openssh-server openssh-server/oldstable,now 1:8.4p1-5+deb11u3 arm64 Development machine: $ uname -a Linux 2B 6.1.0-35-amd64 #1 SMP PREEMPT_DYNAMIC Debian 6.1.137-1 (2025-05-07) x86_64 GNU/Linux $ lsb_release -a No LSB modules are available. Distributor ID: Debian Description: Debian GNU/Linux 12 (bookworm) Release: 12 Codename: bookworm VirtualBox Version 7.0.26 r168464 (Qt5.15.8) Virtual OS: Windows 10 Pro 64-bit (10.0, Build 19045) .NET version 4.0.30319.42000
Last updated: 2025-06-22

Post by gunstr on CODESYS control on RPi starts, shortly runs, then exits ^{CODESYS Forge talk (Post)}
Thank you very much for the quick answer! The RPi hw were delivered last week so it's probably a resent version. I found an old scrapped board (2 years or so) with a broken GPIO that I tested with the same SD card image and with that board Codeys can run for the full 2h demo period without issues. Then I went back the the new board to test the 4.17.0.0 release but the installation fails... [INFORMATION] Standard output: create and install daemon [INFORMATION] Standard output: codesyscontrol started [WARNING] Unable to detect Raspberry Pi Architecture. Setting armv6l as default, you can change this through the settings panel. [INFORMATION] Standard output: codesyscontrol stopped [ERROR] Expected exit value of command failed: expected 0, received 1 [WARNING] Error setting the Raspberry Pi Architecture [ERROR] Error installing codesyscontrol Do you have any idea what could be the reason? I'm using an OS image including Python drivers for LCD and some I/O:s from last year to keep things stable, but also after upgrading with sudo apt update && sudo apt upgrade I still get the same error Reverting back to 4.15.00 works fine: [INFORMATION] Standard output: create and install daemon [INFORMATION] Standard output: codesysedge started [INFORMATION] Successfully installed codesyscontrol [INFORMATION] Successfully started CODESYS Edge Gateway for Linux [INFORMATION] Successfully started CODESYS Control for Raspberry Pi SL but as before the Codesys services stops after 30 seconds. And I noticed that the Codesys control stops and is not reachable also if I have no application loaded.
Last updated: 2025-09-02

Post by gunstr on CODESYS control on RPi starts, shortly runs, then exits ^{CODESYS Forge talk (Post)}
I now tried to install 4.17.0.0 on a fully clean installations: A brand new RPi 4B Install latest Raspberry Pi OS Lite, Release date 13 May 2025, 64bit run sudo apt update && sudo apt full-upgrade When asked - Select to install the updated version of '/etc/initramfs-tools/initramfs.conf' Install CODESYS Control for Raspberry Pi SL. version 4.17.0.0 Log output: [INFORMATION] Connected successfully! [INFORMATION] Successfully connected to target (192.168.0.197) [WARNING] No supported container engine found on device. You have to install a supported container engine to use Virtual Control. Please contact the Administrator of the device. [WARNING] Error detecting container architecture [INFORMATION] Finished reading device information [ERROR] Error output: /var/lib/dpkg/info/codesyscontrol.postinst: 88: check_legacy_extensionapi_folder: not found [INFORMATION] Standard output: Selecting previously unselected package codesyscontrol. [INFORMATION] Standard output: (Reading database ... 76772 files and directories currently installed.) [INFORMATION] Standard output: Preparing to unpack .../codesyscontrol_raspberry_4.17.0.0_all.deb ... [INFORMATION] Standard output: Unpacking codesyscontrol (4.17.0.0) ... [INFORMATION] Standard output: Setting up codesyscontrol (4.17.0.0) ... [INFORMATION] Standard output: make config rw [INFORMATION] Standard output: set folder permissions [INFORMATION] Standard output: prepare permissions [INFORMATION] Standard output: check legacy extension api folder [INFORMATION] Standard output: create and install daemon [INFORMATION] Standard output: codesyscontrol started [WARNING] Unable to detect Raspberry Pi Architecture. Setting armv6l as default, you can change this through the settings panel. [INFORMATION] Standard output: codesyscontrol stopped [ERROR] Expected exit value of command failed: expected 0, received 1 [WARNING] Error setting the Raspberry Pi Architecture [ERROR] Error installing codesyscontrol If I read the log correctly the control is actually installed but cannot start. I'm running out of ideas how to proceeed now, any suggestions are welcome.
Last updated: 2025-09-03

Post by acc00 on Redundancy Codesys Runtime, Synchronization ^{CODESYS Forge talk (Post)}
Hi, I’m currently testing the Codesys Redundancy application with 2 Raspberry Pi, with the idea is of using in my project 2 Wago PFC200 and 1 Ethercat Master with 2 Remote IO. After I configure the redundancy, and one Pi is Active and the other is Passive, if I disconnect the Ethernet cable of the Active, the Passive become Standalone, which is good, but the problem is the following: -When I recover the Ethernet connection, both stay Standalone. They will NOT Sync until I do it manually in the Codesys environment. How to make the synchronization automatically? -If both Pi/PLC stays Standalone, who is managing the IO? (Ethercat and Serial) I have done a test with an Modbus Slave, where I am sending a counter that increase every second. And I see that when both PLC are standalone, they both keep an active connection with the Slave, and both write values. This does not seem good, since according to this in my project both PLC would try to control the IO at the same time. Note: The Codesys have an option (greyed out, not possible to select) which says “Auto Sync”. What is the purpose, and why I’m not able to select it? I'm using Codesys Control for Rapsberry Pi 64SL Runtime in my test environment (2xRaspberry Pi 4), with the idea of using Codesys Control PFC 200 Runtime in my project (2xWago PFC200 and 1 Ethercat Master with 2x Wago 750-354 Ethercat Fieldbus Coupler). Using the last Codesys 3.5 version (SP19 PAtch 5). I'd appreciate a lot any help on this questions!
Last updated: 2024-01-22

Post by wildcard on Modbus Client Request Not Processed ^{CODESYS Forge talk (Post)}
Hi, does anyone has a solution for this issue. I've the same problem. I've implemented a very simple client based on the Modbus Examples and connected the soft PLC to a Modbus Simulator. PROGRAM ModbusClient VAR initDone : BOOL := FALSE; errorID : ModbusFB.Error; client : ModbusFB.ClientTCP; timeout : UDINT := 500000; replyTimeout : UDINT := 200000; aUINT : ARRAY [0..8] OF UINT; clientRequestReadHoldingRegisters : ModbusFB.ClientRequestReadHoldingRegisters; clientRequestsCnt : UINT := 0; clientRequestsProcessCnt : UINT := 0; ipAddress : ARRAY[0..3] OF BYTE := [10,54,0,72]; END_VAR IF NOT initDone THEN initDone := TRUE; client(aIPaddr:=ipAddress, udiLogOptions:=ModbusFB.LoggingOptions.All); client(xConnect:=TRUE, ); clientRequestReadHoldingRegisters(rClient:=client, udiTimeOut:=timeout, uiUnitId:=1, uiStartItem:=0, uiQuantity:=4, pData:=ADR(aUINT[0]), udiReplyTimeout:=replyTimeout); clientRequestReadHoldingRegisters.xExecute := TRUE; clientRequestsCnt := 0; END_IF clientRequestReadHoldingRegisters(rClient:=client, udiTimeOut:=timeout, uiUnitId:=1, uiStartItem:=0, uiQuantity:=4, pData:=ADR(aUINT[0]), udiReplyTimeout:=replyTimeout, xExecute := TRUE); IF clientRequestReadHoldingRegisters.xError THEN clientRequestsCnt := clientRequestsCnt +1 ; errorID := clientRequestReadHoldingRegisters.eErrorID; END_IF clientRequestReadHoldingRegisters(rClient:=client, udiTimeOut:=timeout, uiUnitId:=1, uiStartItem:=0, uiQuantity:=4, pData:=ADR(aUINT[0]), udiReplyTimeout:=replyTimeout, xExecute := NOT clientRequestReadHoldingRegisters.xExecute); When the system is running I do get the following on the logs: 2024-05-13T10:18:07.443Z: Cmp=MODBUS lib, Class=1, Error=0, Info=0, pszInfo= Client.RequestProcessed ClientRequest,16#0164ADC561A0 unitId=1 fc=ReadHoldingRegisters id=2070 state=Error 2024-05-13T10:18:07.443Z: Cmp=MODBUS lib, Class=1, Error=0, Info=0, pszInfo= ClientRequest,16#0164ADC561A0 unitId=1 fc=ReadHoldingRegisters id=2070 change state Error -> None timestamp=63843421226 2024-05-13T10:18:08.444Z: Cmp=MODBUS lib, Class=1, Error=0, Info=0, pszInfo= ClientRequest,16#0164ADC561A0 unitId=1 fc=ReadHoldingRegisters id=2071 change state None -> Init timestamp=63844421420 2024-05-13T10:18:09.444Z: Cmp=MODBUS lib, Class=1, Error=0, Info=0, pszInfo= ClientRequest,16#0164ADC561A0 unitId=1 fc=ReadHoldingRegisters id=2071 change state Init -> Error timestamp=63845421675 But the errorID is jumping between OK and RequestNotProcessed. Any help is very appreciated which gives me a hint what I'm doing wrong. Thanks
Last updated: 2024-05-13

Post by kishan on SMC_Interpolator / CNC Abort – ControlAxisByPos Sometimes Remains Busy and Axis Continues Moving ^{CODESYS Forge talk (Post)}
Hello, I am working with CODESYS SoftMotion CNC using a preprocessing chain, SMC_Interpolator, and SMC_ControlAxisByPos for controlling the CNC axes. I have noticed an issue when aborting CNC execution. When I execute the Abort command, I abort both the CNC preprocessing blocks and SMC_Interpolator. Normally the CNC process stops correctly. However, occasionally after the abort: SMC_Interpolator has already been aborted. CNC preprocessing has also been aborted/reset. But SMC_ControlAxisByPos.bBusy remains TRUE. The corresponding physical axis can still continue moving for some distance. This does not happen every time. My basic sequence is similar to: G-code / CNC preprocessing ↓ SMC_Interpolator ↓ Transformation ↓ SMC_ControlAxisByPos ↓ SoftMotion Axis When the operator requests CNC Abort, I set the Abort inputs of the interpolator and preprocessing function blocks. My questions are: Does SMC_Interpolator.bAbort only stop/reset the interpolator, or should it also stop the motion currently being executed by SMC_ControlAxisByPos? Can SMC_ControlAxisByPos remain Busy after the interpolator has been aborted? If bAvoidGaps = TRUE, could SMC_ControlAxisByPos still be trying to reach the last fSetPosition using the fGapVelocity / fGapAcceleration / fGapDeceleration settings after the interpolator has stopped? What is the recommended sequence for safely aborting a running CNC program? For example, should the sequence be something like: Stop / Abort Interpolator Disable SMC_ControlAxisByPos Execute MC_Stop for all physical axes Wait until all axes reach standstill Abort/reset preprocessing blocks and CNC queues Reset CNC state Re-enable axis controllers Or is there a recommended CODESYS CNC method for performing a complete CNC Abort? I would especially like to understand why SMC_ControlAxisByPos.bBusy can occasionally remain TRUE and continue moving the axis even though the interpolator and preprocessing blocks have already been aborted. CODESYS SoftMotion CNC is being used with real EtherCAT servo axes. Any explanation about the correct abort/stop sequence would be appreciated.
Last updated: 2026-09-25

Post by yannickasselin on Lenze i950 Servo and WAGO PFC200 ^{CODESYS Forge talk (Post)}
I don't have time to go through the whole manual but as I said earlier, the servo drive does not support any of the modes needed for SoftMotion Light to work. If you want to use the full SoftMotion, you could use SMC_Homing function block to do the homing. This function block does not use the Homing Mode. It still uses the CSP mode and does the logic in Codesys runtime instead of in the servo drive. Read the documentation about it to see if it fits your needs. But if your controller only supports SoftMotion Light, I am afraid you will not be able to use the i950. I do a lot of motion stuff with different servo brands. Some support all the modes needed for SoftMotion Light and some don't. You really need to make sure the modes are supported before choosing a brand over another. I tend not to use brand specific controllers in order not to be limited by their supported features. I usually choose a PC (Linux or Windows) and install the Codesys runtime and licences myself. This is the most flexible way to use Codesys in my opinion. Depending on how many axes are needed in your project, a full SoftMotion license may not be more expensive than SoftMotion Light because SoftMotion is available as Application based license whereas SoftMotion Light is not. But of course, SoftMotion is harder on the CPU than SoftMotion Light.
Last updated: 2026-02-13

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