Post by fless on Warning C0564 when compiling CNC project with variables program
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Update: We managed to avoid the warnings by changing the order of initialization by adding an attribute to the GVL with the variables. {attribute 'global_init_slot' := '49989'} The variables are initialized right before the regular GVLs (default GVL slot 49990). Note to Codesys: I see the problem, Codesys needs to initialize the CNC objects before the GVLs so they can be used in the GVL. But then you can't use variables from GVLs in CNC programs. Maybe you could disable the warning in your generated CNC objects? At least a note for a workaround would have been nice.
Last updated: 2024-04-02
Post by mondinmr on Frustration-Fueled Feedback on Project File Management and Git Integration
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In reality, other vendors are already moving towards integration with VS Code. B&R, for example, is likely the only one that could truly challenge Codesys in the market: they’ve overhauled their once-archaic environment (previously lacking ST OOP) and are now catching up significantly with Automation Studio Code, offering modern programming capabilities and native support for tools like Git and GitHub Copilot. The other big names in the market, frankly, are still light years behind. For smaller projects, typically handled by “wire strippers” (with all due respect!), a classic environment might be just fine. But once you’re dealing with thousands or even millions of lines of code—possibly organized in an OOP paradigm, spanning large teams, integrating third-party libraries, requiring version control, and performing comprehensive tests—a lightweight, responsive editor supercharged with AI-based features becomes essential. The real strength of something like VS Code lies in its vast ecosystem of extensions and integrations: from advanced Git support to automated build/test pipelines, and even AI-assisted autocompletion that already makes software development much more agile and productive. I understand that a PLC project involves more than just ST code (task setup, fieldbus configuration, libraries, etc.). However, there’s no technical reason not to at least provide ST files in a pure text format, making version control and collaboration far easier. B&R has clearly adopted this approach; I hope Codesys will accelerate its own efforts to offer a native, text-based integration and modern development tooling. Once you go beyond a certain level of complexity—dozens of configurations, OOP hierarchies, and distributed teams—you really do need “engineer-level” software tools, not just solutions targeting “wire strippers.” For large-scale automation projects, a more open and flexible approach is the only way to avoid chronic frustration. Let me emphasize that I truly love Codesys and consider the work done so far to be brilliant—I’d be sorry to see it overshadowed by others moving faster in this direction.
Last updated: 2025-02-18
Post by ofey on EtherCAT fieldbus
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Hi, everyone! I'm trying to set up a PLC controller and a connection to an EtherCAT slave device in Codesys. I want to create a flexible program that I can upload to multiple controllers with different remote IO connected (same program). On one plant i may have 5 AI-cards and 3 DO-cards, and on another I may have 4 AI-cards and 2 DO-cards. For not needing to maintain several different programs wih different devices defined in the program (one for each set up) I thought that using a remote IO would make it easier having a single program. That way I could refer to different memory addresses instead of predefined slots/channels and IO's, that would give me errors if there was a different IO on the plant than what the program expected. When I tried setting up the etherCAT master, I saw that I had to define the etherCAT slave devices with the different IO'cards for me to be able to refer to the memory addresses in a PRG. Exactly what I was trying to avoid. My setup is something like a program that can handle 16 separate pump controls. In a year maybe 6 plans get deployed, and depending on how large the project is, the number of pumps can vary between 4 and 16. And the managers dont want to have IO's for all 16 pumps on every cabinet, and I dont want to maintain 16 separate projects files in case of updates etc. I thought the best way to tackle this was having a single project that read/write data to the different pump IO's by remote IO (fieldbus ethercat) addresses. And the number of pump controls are activated by an external GUI. If pump 1-6 is activated by the GUI, then the PLC-program tries to read/write input/outputs from predefined addresses for the expected IO's. My test setup is a PFC200 WAGO controller and a EtherCAT fieldbus coupler (750-354) with some IO. I hope I didn't explain this too horrible, and if there is a more easy and elegant solution for this challenge I appreciate a feedback on this.
Last updated: 2024-04-08
Post by ihatemaryfisher on Sorting array of any-sized structure
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In my machine's operation, I need to display multiples tables containing arrays of structured variables. The arrays change during operation, and my supervisor has advised me to write a new bubble-sort for each array. I think I can make a function to sort an array of any data type. This was my own project, and I'm a relatively new coder. I want to know the weaknesses in my approach, and a better method, if one exists. As far as I can test, the function accepts an array of a structured variable of any size, and sort it by any VAR in that structure. But it relies heavily on pointers, which I've heard are bad practice? Function call: // SORT BY BYTE-SIZED VAR IF xDoIt[6] THEN FUNBubbleSortSansBuffer( IN_pbySourcePointer := ADR(astArray[1]), // address of first byte in first element of array IN_pbyComparePointer:= ADR(astArray[1].byCompByte), // points to first byte of the comparing variable (variable you sort by) IN_uiStructureSize := SIZEOF(TYPE_STRUCTURE), // size, in bytes, of the structured variable IN_uiCompareSize := SIZEOF(astArray[1].byCompByte), // size, in bytes, of the comparing variable (variable you sort by) diArrayElements := UPPER_BOUND(astArray,1), // number of elements in array IN_xSmallToLarge := xSortOrder // whether to sort by small2large or large2small ); END_IF Function: FUNCTION FUNBubbleSortSansBuffer : BOOL VAR_INPUT IN_pbySourcePointer : POINTER TO BYTE; // points to beginning of array (first byte of first element) IN_pbyComparePointer: POINTER TO BYTE; // points to first byte of the comparing variable (variable you sort by) IN_uiStructureSize : UINT; // size, in bytes, of the structured variable IN_uiCompareSize : UINT; // size, in bytes, of the comparing variable (variable you sort by) diArrayElements : DINT; // number of elements in array IN_xSmallToLarge : BOOL; // whether to sort by small2large or large2small END_VAR VAR j : DINT; // repeat iteration over array until array ends i : DINT; // iterarte over array, swapping when necesary k : DINT; // iterator from 1 to size of structure (stepping 'through' a single element in array) dwSize : DWORD; // internal var for use in MEMUtils.MemCpy(<size>) // FOR SORTING BY BYTE VAR pbySourcePointer : POINTER TO BYTE; pbySourcePointer2 : POINTER TO BYTE; pbyComparePointer : POINTER TO BYTE; pbyComparePointer2 : POINTER TO BYTE; pbyPointerToBuffer : POINTER TO BYTE; // pointer to single byte buffer byBufferByte : BYTE; // single byte buffer END_VAR dwSize := UINT_TO_DWORD(IN_uiStructureSize); // get structure size (number of bytes) pbyPointerToBuffer := ADR(byBufferByte); // assign pointer to address of buffer byte (because MEMUtils.MemCpy requires a pointer input) CASE IN_uiCompareSize OF // depending on the size of the VAR to sort by (current functionality for BYTE and WORD/INT 1: // BYTE (8 BIT) FOR j := 1 TO diArrayElements DO // for number of elements in array FOR i := 1 TO (diArrayElements-1) DO // same thing, but row[i+1] row is included in swap logic pbySourcePointer := IN_pbySourcePointer + dwSize*(i-1); // point at #1 byte in array element[i] pbySourcePointer2 := pbySourcePointer + dwSize; // point at #1 byte in array element[i+1] // NOTE: because of memory locations, each array element is offset from one another by a number of bytes equal to the size of the structure // We can "walk" from array[i] to array[i+1] via steps equal to the size of the structure // e.g., ADR(array[i+1]) == ADR(array[i]) + SIZEOF([array datatype]) pbyComparePointer := IN_pbyComparePointer + dwSize*(i-1); // point to sorting variable in array element[i] pbyComparePointer2 := pbyComparePointer + dwSize; // point to sorting variable in array element[i+1] // using sort order (small -> large/large -> small) IF SEL(IN_xSmallToLarge, (pbyComparePointer2^ > pbyComparePointer^),(pbyComparePointer2^ < pbyComparePointer^)) THEN // This is where it gets tricky. We've identified pointers for the starting bytes of aArray[i] and aArray[i+1] // and we know the size of aArray[i]. We are going to swap individual bytes, one at a time, from aArray[i] and aArray[i+1] // this allows us to use only a single byte var as a buffer or temporary data storage // e.g., consider a structure consisting of a word, a byte, and a string. it is stored like this // |------WORD-------| |--BYTE-| |STRING------...| // astArray[1] == 1000 0100 0010 0001 1100 0011 1010 1010.... etc // astArray[2] == 0001 0010 0100 1000 0011 1100 0101 0101.... etc // performing a single swap (copy into a buffer, etc.) of the first byte of each array element creates this // astArray[1] == 0001 0100 0010 0001 1100 0011 1010 1010.... etc // astArray[2] == 1000 0010 0100 1000 0011 1100 0101 0101.... etc // incrementing the pointer adresses for the swap by 1 and swapping again swaps the next byte in each array element // astArray[1] == 0001 0010 0010 0001 1100 0011 1010 1010.... etc // astArray[2] == 1000 0100 0100 1000 0011 1100 0101 0101.... etc // continuing this from k to SIZEOF(TYPE_STRUCTURE) results in a toally swapped row FOR k := 1 TO IN_uiStructureSize DO // copy single byte[k] of array element 1 to buffer MEMUtils.MemCpy(pbyDest := (pbyPointerToBuffer), pbySrc := (pbySourcePointer+k-1), dwSize := 1); // copy single byte[k] of array element 2 to 1 MEMUtils.MemCpy(pbyDest := pbySourcePointer+k-1, pbySrc := (pbySourcePointer2+k-1), dwSize := 1); // copy buffer to byte[k] array element 2 MEMUtils.MemCpy(pbyDest := (pbySourcePointer2+k-1), pbySrc := pbyPointerToBuffer, dwSize := 1); END_FOR END_IF END_FOR END_FOR
Last updated: 2023-08-17
Post by manuknecht on Persistence Manager does not save alphabetically first value
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I have several libraries which contain values that should be saved on a PLC. As apparently no Persistent Variable List is available within Libraries, I use the Persistence Manager to create a Persistence Channel in the Project which imports the library. I then specify the persistence channel in the library using the {attribute 'ac_persist':='PersistenceChannel_CT'} specifier. This generally works very well and gives me exactly the properties I require. However, it came to my attention that the (alphabetially) first value from the library is not saved in the created ASCII file. When checking the content of the Persistence Channel, it shows all the variables as defined in the library. But the created file does not contain the first value and it is not restored after restart or reset. (see attached picture) I disabled Periodic Saving and set xSaveOnChange to TRUE and so the file usually updates immediately after changing one of the values. When changing the first value, it does not update which is consistent with this value not being saved. I also created a sample project and library from scratch which shows the same issue both using a Raspberry Pi and using a Linux machine. Does someone know what the reason for this could be or did someone make similar experiences? Looking forward to hearing your suggestions. Thanks in advance and best wishes Manuel
Last updated: 2023-10-17
Post by jschu on Dynamical scaling of bar graph without the bar itself
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Hi there, Task: dynamical changing the scaling of an bar graph, linear scaling whitout showing the bar only the scaling values and Lines for Main and partial steps. Define 4 Limits for Hi and LO Values with different colors Option 1 : use the bar graph whitout showing the actual bar whitout showing the bar, only the scaling values and lines for main and partial steps. Then what to do with the 4 Limits ? I could use 4 moveable Rectangles with the start and end value fo the areas but then the whoel bargraph must be transparent. Best way would be if only the scale ist possible to show as it is possible for the Meter 180° but this option does not exist for the bargraph. Option 2 : user defined HMTL5 Widgets wich may be some allreay has created or where is a dome for using this kind of html5 widget. The expanse for use html is in my eyes to big and gives more option for errors. Have some one experience in this topic or a hint how to do it the easiest way? Thanks for your help.
Last updated: 2025-05-15
Post by abuckie on i2c master not running
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Hello, I am trying to create an Ethernet/IP device that can read analog signals, do some basic logic on it and then hand communicate the results to an Ethernet/IP master. I am using the Raspberry Pi to experiment with this as I would ultimately like to drive a display as well. I have loaded up the runtime on the Pi and got the digital I/O working. I have an ADS1115 ADC to I2C board and I can't get it to work, I get a message telling me the i2c master is not running and I am not sure where to start with this. Is there a manual for running CODESYS on the Pi or something like that I am missing? I found this post and opening the project in CODESYS V3.5 SP21 it seems like tons of this wouldn't convert properly https://forge.codesys.com/forge/talk/Runtime/thread/f1400b71b6/ I have added in the library and device manually and copied the structured text program but lost at what to do if the core functionality of the master is not running. I appreciate any help, thanks.
Last updated: 2025-05-19
Post by timvh on Codesys virtual control redundancy
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I think it depends on what you consider as redundant. Is it allowed to plug the network cable in another device (server), move the USB key with license to the other device (server) and then start it up? Or should it automatically switch over within msec and take over the communication with the I/O flawlessly without noticing the switchover? We helped several customers setting up the CODESYS Redundancy functionality and the nice thing is that when you have it up and running, you can easily switchover from active to passive and when you download a new applicaiton, CODESYS handles the update of boot project on the passive controller automatically. Sure this will require an additional license and the license for redundancy, but if your installation is that critical it should be worth it. Please contact us (Extend Smart Coding) if you need any further information. We could help you setup the configuration and possibly provide the licenses for it (I noticed you are situated in the Netherlands).
Last updated: 2025-09-04
Post by vahasa on CAN TPDO / RPDO
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Hi I'm automation engineering student and I'm not yet quite familiar with CAN-bus. What I am trying to achieve, to send two byte message via CAN from Epec display to Scott Drive inverter. I'm using code template made with Epec Multitool in Codesys 3.5 Problem i'm facing is that drive responds with same COB-ID. In multitool, you can create TPDO/RPDO. And depending on that, display either sends or only receives. This is problem, because for parameter polling from drive, you need to send two byte request to 0x399 and drive responds with eight bytes. If request is longer, drive don't respond. 0x399 is currently setted as RPDO, so display doesn't send anything on startup and I made program that sends messages to 0x399 bytes 0 and 1 and bytes 3-7 are shown in display. If setted as TPDO, display send all eight bytes and therefor drive cannot respond. But, I think because they are defined as RPDO, display won't send message, although monitoring with Codesys, values are changed. Question is, how should COB-ID be configured in Codesys, so it wouldn't automatically start to send message but would send when needed?
Last updated: 2023-12-19
Post by dominggus on when going online, stuck on "Syncing file "visuelemsdatetime.tl_datetime.txt"
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Hi, We are currently using a Raspberry Pi 4 CM4 module in a EdgeBox RPI 200 - Industrial Edge Controller running the latest CODESYS Runtime Package 4.11.0.0. On the PC (actually an Intel Macbook Pro running Windows 10 in Parallels) we run CODESYS V3.5.19.50. Yesterday end of day when I was about to logoff and head home, I wanted to send the latest build to the Raspberry I clicked the Login button to compile a new version and then sync the application and all the files, it get's stuck on the last file to sync (see attached screenshot). This takes eternally, although sometimes, when I use my SFTP client (Cyberduck) and go into the raspberry and refresh the directory /var/opt/codesys/PlcLogic/visu/, or when I open the actual file visuelemsdatetime.tl_datetime.txt, it gets un-stuck (forcing a refresh, which might fix the syncing issue) and CODESYS continues and I can click the Start button to start the application. But this SFTP force refresh trick does not always help either... What could be the issue here? network connectivity? Can someone please help me out?
Last updated: 2024-03-02
Post by duvanmoreno24 on Modbus writing on value change
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Yes, I tried to do what you put in the first code. However, I have a problem with that and that is that the inputs must be declared with the type. I have many data types running in my code (real, int, uint, bool) and I can't put them in the same function, another thing is that I need to instantiate that function for everything I want to write to the slave. You put a for to 200 but it means that it has to be the same data type and inside the array, but I want to get them individually. I'm struggling to do it in a good and efficient way like wago's E-cockpit does. in the first screenshot you can see, you simply type in value, change the package of things you want to write in value change and it does everything by itself automatically, without comparing any old and new values and even less having the need to activate a bool. , it is perfect.
Last updated: 2024-04-03
Post by andrea199403 on Assigning Modbus addresses to a structure in a dynamic way
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Hello everyone, I am new to this forum and I am also new to Codesys programming. My problem is this: I have a STRUCT of 64 bool and 30 real, this STRUCT is assigned in the programme 9 times. Now I need to communicate with an HMI via Modbus and I have defined the slave device and created the holding registers for communication. I would like to declare the first call of the STRUCT on the Modbus registers %QX2000.0 to %QX2007.7 for the booleans and on the registers %QW1004 to %QW1034 for the real registers. That said, I would like to change an index and set an offset of 100 bytes for the calls of the other 8 assignments, so that the result is: %QX2100.0 to %QX2107.7 for the booleans and on the %QW1104 to %QW1134 registers for the Real registers, etc. Is there a way to declare this? Thank you very much.
Last updated: 2025-10-21
Post by farren on How to stay in a method until something is finished.
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I know I'm thinking about this wrong -- too many decades of procedural and event-driven programming and only a few months of PLC ST programming...... I've created a visualization with a button that when pushed calls a method. I want the method to take a pressure reading, wait one minute and then take another pressure reading. I'm looking for leaks. I'm using TON for the delay. It seems like what is happening is that the method gets called once and it takes the first reading and starts the TON. But then execution continues, leaves that method call, and the second reading never happens. I can force the method to keep running until the whole thing is done with a While loop, but I understand that is considered BAD in PLC programming. If it push the button again to call the method again, it picks up where it left off and if the timer is complete then it runs the remaining code. How do I keep that method running until it is complete with just one call without using a while loop that ties up the PLC for a minute? Thanks! -Farren
Last updated: 2025-10-31
Post by rk-gaw on Unhandled exception and refactoring error
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Hello everyone. I hope this is the right place to ask for help, this error is causing me a great amount of time loss and I really would like to end this nightmare. I don't know why but at times if I try to Browse -> Display Cross Reference on a variable Codesys just crashes. I'll attach the file with the complete crash report hoping someone can figure why it happend. I think that the unhandled exception comes from the PersisranceManager Module and is connected with the other big problem I'm facing: I cannot refactor in my project, if I'll try to refactor a POU name the whole POU will become "frozen", it's like its desynchronizing from the project and the project cannot find the pointer to the POU once I refactor it. And when I open the project a warning pop-up will show up with the frozen POUs name, but I cannot figure out what the warning is telling me. I'll attach every warning and error pop up the project is showing me, and thanks in advance to anyone who can figure something out.
Last updated: 2025-12-10
Post by yannickasselin on MQTT QoS 1 & 2
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Hello, After some more tests, here is what I found out. It seems we have to increase the uiKeepAlive and tPingInterval parameters. If I increase the uiKeepAlive value to 60s and the tPingInterval to 30s, then if I disconnect the ethernet cable from Codesys and publish some messages to which Codesys subscribes to and then reconnect within 30s, I will get the messages. If I don't reconnect the cable within 30s (ping interval), the client goes in error with "ACKNOWLEDGE_TIMEOUT". When this happens, it will not automatically reconnect after reconnecting the cable. I have to disable and re-enable the client but I will not get the published messages. I need to do more tests because there are a lot of weird things happening when playing with the ping interval and the keep alive. It is not clear to me what does what. I even ended up not receiving messages anymore, even if I disabled and re-enabled the mqtt client. The client did not give any error. The only way I was able to get messages again was by modifying my client ID. After that, if I try to re-use one of the old client IDs, nothing works (publish, subscribe) and I get a TCP_INIT_ERROR and sometimes a TCP_READ_ERROR. I need more explanation/documentation about these weird behaviors. Maybe it is the way I use it, maybe it is related to the broker (I am using Mosquitto with default parameters). When using a Node-Red client, everything works perfectly. I am trying to achieve the same behavior with Codesys but it seems impossible so far.
Last updated: 2024-10-30
Post by martinlithlith on Relay board / relays for raspberry pi 3 b+
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hi! im planning a project on a raspberry with Codesys. For this I'll need a number of relays to control heating and fans, all a max of 24v and about 2a. How would i know if the board / relays i buy will be working with Codesys? Does every hat work or does it need a library/driver? is there a list of drivers/libraries created? as this is a hobby project all tips on a relay board or single boards that works with codesys and not to expensive are very welcome.
Last updated: 2023-09-03
Post by transmin01 on CANbus issue
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Update: This initial issue was when using a Linux target PLC. Since then I have created a Win10 target PC and the Codesys software reported an issue associated with the device version (see attached). I am assuming this is an incompatibility with the xml file from the manufacturer and the firmware version on the module and I am chasing this up with Beckhoff. Question is, why would this not report with a Linux target?
Last updated: 2023-09-14
Post by tehthoams on Library Search not working
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Hello All! Having a strange issue. When adding a library, I'm unable to search. Each time a window pops up 'creating the search index' and then has 0 results. I have the same behavior when using the library repository and pressing the 'Find' button. I wonder if there is a way to reset or fix this issue? It is making it very difficult to search and find proper libraries to add to my project. Much appreciated.
Last updated: 2023-10-17
Post by mmoncada on Dinamically loading recipes
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I'm having trouble with the initial loading of recipes. I can create them and load one or the other, but when the program restarts the recipes are not listed. I'm calling: RecipeManCommands.ReloadRecipes and then RecipeManCommands.GetRecipeCount which returns 0 recipes. None of the methods returns error and if i call them again after RecipeManCommands.CreateRecipe RecipeManCommands.ReadAndSaveRecipe getRecipeCount returns the number of recipes created. When i restart the system, once again they are not listed even though the recipe files are there. Any ideas? Martin Btw, Codesys 3.5 SP 16 Path 9
Last updated: 2023-12-06
Post by tcarlbom on codesys sp20 opcua not working
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hi, anyone else having trouble with opc ua in codesys sp20? i get Error 'BadIdentityTokenInvalid' was returned during ActivateSession i have tried both windows x64 runtime and linux runtime. i have created a completely new codesys project for this. in each of them i have only added the symbol configuration and selected one tag. i have tried several opc ua client, like ua expert, nodejs and python. all return Error 'BadIdentityTokenInvalid' was returned during ActivateSession so the problem must be the opc ua server.
Last updated: 2024-07-03
Post by schweizer on Position und Größe optimal anpassen (Container.Height - Visu.Height) funktioniert nicht.
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Hello forum Does anyone have experience with optimally adjusting the position and size of the visualization elements? For us, the adjustment on the x-axis works in Codesys 3.5 SP20 with (Container.Width - Visu.Width). However, the y-axis is not affected with (Container.Height - Visu.Height). We implemented this according to the example from Codesys "Optimally adjust position and size" and had no success. Thank you very much for your help.
Last updated: 2024-07-29
Post by ivanh on kepware minimun privilege
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Hello everyone, I’m integrating Codesys with Kepserver using the Kepware driver for Codesys, and I need to configure a user account with the minimum necessary privileges to read and write to the tags on the PLC, without using the internal OPC UA server of Codesys. However, despite not assigning the Modify permission, Kepware still allows writing to the tags. What are the minimum required permissions to ensure that writing is only allowed when necessary, and how can I prevent other permissions from being overridden? Any guidance would be greatly appreciated.
Last updated: 2024-08-12
Post by andrebrandt on FB string and naming
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Hi all. I have a FB written in ST. FUNCTION_BLOCK NTC10k VAR_INPUT Syst:STRING; In:REAL; END_VAR VAR_OUTPUT Out:REAL; OTag:STRING; Out_St:Struct_NTC10K; END_VAR VAR Tag:STRING; InstanceName: STRING; Structure:Struct_NTC10K; END_VAR What i'm trying to do, is to pass data to structure. In structure i want to add a tag with systemnumber and sensorname. '320.001-RT401' In pou i use this RT401: NTC10k;, and tried this RT401: NTC10k(Tag:='RT401'); Anyone done this?
Last updated: 2024-09-26
Post by mini-developer on Profinet Exor connection drop
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Hello, I have a Exor HMI with 2 seperatred ETH interface's. It is Configured as PN Master on ETH interface 1 and the IO's are working, as long as the development PC is connected to the ETH 0 interface. When the PC is disconnected, the PN communication drops and a reconnection is started. I installed the newest device description for Codesys and Firmware for the Panel. The IO Gateway is from Weidmueller What could cause the Problem?
Last updated: 2024-10-16
Post by vincentger on using ADS1115
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Any reason the ADS1115 wouldnt work with SP20.1 and Runtime 10.0.0.0 on the Raspberry Pi . Using Bullseye or Buster i run into the same issue: Libary and integration works in general as described above BUT i am seeing "bleeding" between the analog inputs . Specifically consecutive ones: So sometimes the raw from AI1 shows on AI2, AI2 on AI3, .. AI4 on AI1. Even with filtering i cant smoothen that out properly and i feel like something is wrong. Almost like the bus is stumbling over itself, or the request from Codesys to the device.
Last updated: 2024-10-28
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